CN110946175A - Internal and external cleaning machine for poultry carcass - Google Patents
Internal and external cleaning machine for poultry carcass Download PDFInfo
- Publication number
- CN110946175A CN110946175A CN201811132134.3A CN201811132134A CN110946175A CN 110946175 A CN110946175 A CN 110946175A CN 201811132134 A CN201811132134 A CN 201811132134A CN 110946175 A CN110946175 A CN 110946175A
- Authority
- CN
- China
- Prior art keywords
- cleaning
- poultry carcass
- carcass
- poultry
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 211
- 244000144977 poultry Species 0.000 title claims abstract description 170
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 90
- 230000007246 mechanism Effects 0.000 claims description 28
- 238000000034 method Methods 0.000 claims description 22
- 238000005507 spraying Methods 0.000 claims description 22
- 230000009471 action Effects 0.000 claims description 15
- 238000005406 washing Methods 0.000 claims description 13
- 210000000683 abdominal cavity Anatomy 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 6
- 239000008400 supply water Substances 0.000 claims description 2
- 238000010924 continuous production Methods 0.000 abstract description 3
- 210000001015 abdomen Anatomy 0.000 description 9
- 210000000038 chest Anatomy 0.000 description 9
- 238000003307 slaughter Methods 0.000 description 7
- 238000012864 cross contamination Methods 0.000 description 5
- 230000003187 abdominal effect Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 210000000481 breast Anatomy 0.000 description 3
- 241000894006 Bacteria Species 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 210000004185 liver Anatomy 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 210000003437 trachea Anatomy 0.000 description 2
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 238000009395 breeding Methods 0.000 description 1
- 230000001488 breeding effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 210000001835 viscera Anatomy 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C21/00—Processing poultry
- A22C21/0061—Cleaning or disinfecting poultry
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C21/00—Processing poultry
- A22C21/0053—Transferring or conveying devices for poultry
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Zoology (AREA)
- Food Science & Technology (AREA)
- Processing Of Meat And Fish (AREA)
Abstract
The invention relates to a poultry carcass inside and outside cleaning machine. The poultry carcass cleaning and conveying device comprises an in-carcass cleaning station and an out-carcass cleaning station, wherein the in-carcass cleaning station comprises a power device, an inner cleaning rack, a poultry carcass conveying device, a plurality of inner cleaning heads, a lifting hook guide device, a poultry carcass inlet guide device, a hydraulic lifting device, a cleaning device and a water collecting tank; the power device is connected with the poultry carcass conveying device to provide power for the poultry carcass conveying device, and the plurality of inner cleaning heads are uniformly distributed on the poultry carcass conveying device in a circumferential manner; the poultry carcass conveying device, the lifting hook guide device, the poultry carcass inlet guide device, the hydraulic lifting device, the cleaning device and the water collecting tank are arranged on the inner cleaning rack. The invention overcomes the difficulty that the poultry carcass can not be automatically cleaned only by hanging the head with high degree of freedom, can thoroughly clean the outer surface and the inner cavity of the poultry carcass after the head-hanging type manual chamber removal on line, saves time and labor and can realize large-scale continuous production.
Description
Technical Field
The invention relates to the technical field of poultry slaughtering and processing equipment, in particular to an on-line poultry carcass cleaning device after eviscerating, which is mainly used for an on-line poultry carcass cleaning procedure after manual eviscerating by a hanging head.
Background
In the slaughtering process of poultry, the poultry carcasses after being taken out of the cavity need to be cleaned. At present, there are several main ways:
first, hanging leg cleaning mode: hang poultry carcass both legs on the couple of overhead transfer chain, go into the internal and external cleaning station of carcass after drawing the thorax, like US patent US5041054A, the circumferential position of cleaning station has set up a plurality of interior cleaning heads in the carcass, interior cleaning head carries out by last entering poultry carcass intracavity under to along setting up the washing orbit wheel fixed on the central axis that does not rotate and washs, leave the interior cleaning process of cavity completion by from bottom to top in the carcass intracavity again, the advantage is that interior cleaning head can wash a pair of poultry carcass intracavity one by one. The defects that the opening of the abdominal cavity of the poultry carcass is upward, which is equivalent to a flowerpot with an upward opening, the crop and the air pipe at the neck in the cavity can flow out from the neck of the poultry carcass only after the cleaning liquid is effectively removed, and the water outflow speed is slow. The craw and the trachea are not completely removed, viscera or other residues remained in the abdominal cavity can block a water flow channel, cleaning water cannot be discharged through the neck of the poultry carcass, sewage is mixed and remained in the abdominal cavity of the poultry carcass and does not play a cleaning role, if the sewage enters a precooling procedure along with the poultry carcass, the water quality of the precooling procedure is influenced, and cross pollution is caused, so that the crop and the trachea are not allowed in the poultry slaughtering industry, and simultaneously, the sanitation standard of the food industry in China is not met.
And secondly, a cleaning tank type cleaning mode is adopted after the chamber is drawn, such as European patent EP2759203A1 and Chinese utility model patent CN 205124887U. Although the outer surface of the poultry carcass is comprehensively cleaned by the method, the impurities such as blood, crushed liver and the like left on the outer surface of the carcass and in the inner cavity of the carcass after the carcass is taken out fall into the cleaning tank to influence the quality of the carcass cleaning water, and the impurities such as the crushed liver and the like falling into the cleaning tank are attached to the outer surface of the poultry carcass entering the cleaning tank to bring the pollutants to the next precooling procedure to influence the precooling water quality and cause the bacteria to breed again; besides the above disadvantages, the method requires a large floor space at a slaughter rate of 12000 slaughter/hr, and the general slaughter house cannot meet the requirement, so the method cannot meet the requirement of continuous high-speed manufacturers.
Thirdly, spraying is carried out after the chamber is drawn, such as U.S. Pat. No. 8, 2013231034, 1 and Chinese Utility model patent CN 201742860U. The method has the advantages that the structure is simple, the outer surface of the poultry body can be completely cleaned, but the method cannot control the random swing of the poultry body and accurately clean each inner cavity of the poultry body, so that the phenomenon that the inner cavity of the poultry body is not flushed or not sprayed completely is easily caused, a large amount of water resources are wasted, and unnecessary production cost is increased for slaughtering enterprises.
Fourthly, a rotary cage type cleaning mode is adopted after the chamber is drawn, such as the Chinese patent CN 107509788A. Although the method can ensure that the outer surface and the inner cavity of the poultry carcass are completely cleaned, the online cleaning cannot be realized, the carcass cross contamination and the breeding of bacteria can be caused, and the method does not meet the sanitary standard of the food industry in China.
Fifthly, after the hanging head is taken out, a water pipe is manually inserted into the cavity of the poultry body for cavity washing, under the condition of high yield, the cavity washing phenomenon is easy to generate by manual cavity washing, the washing quality of the inner cavity of the poultry body cannot be ensured, and the labor intensity is high.
Although most enterprises have used a manual hanging head undermining method for decades, at present, there is no method for accurately cleaning the cavity of each poultry carcass by using corresponding equipment for hanging head cleaning the poultry carcass or similar automatic cleaning products at home and abroad. The main reasons are: the lifting hook used for hanging the head of the poultry carcass only has one hanging point, namely the poultry carcass is close to the neck of the head; hang poultry carcass head and have the degree of freedom great, the poultry carcass can have the beat phenomenon and have the beat direction random in the lifting hook hangs the operation in-process, and the beat is especially serious at high-speed operation in-process especially because along with rocking of poultry carcass, draw the randomness of thorax mouth position, it is very difficult to realize that the inner chamber is automatic to be washd.
Disclosure of Invention
The invention aims to solve the defects and shortcomings in the prior art, and provides a poultry carcass inside and outside cleaning machine which solves the problems that poultry carcasses are high in freedom degree when heads are hung and cleaning units cannot clean inner cavities one by one, can clean outer surfaces of the poultry carcasses and inner cavities of the poultry carcasses after head hanging type manual eviscerating on line thoroughly, is time-saving and labor-saving, and can realize large-scale continuous production. The production process conditions are accurately controlled, no cross contamination is caused, the food safety is ensured, and the sanitary requirements are met.
In order to achieve the purpose, the invention is realized by the following technical scheme:
a poultry carcass inside and outside cleaning machine comprises an inside carcass cleaning station and an outside carcass cleaning station which enter a poultry carcass abdominal cavity from the lower part of the poultry carcass to realize inside cleaning, wherein the inside carcass cleaning station comprises a power device, an inside cleaning rack, a poultry carcass conveying device, a plurality of inside cleaning heads, a lifting hook guide device, a poultry carcass inlet guide device, a hydraulic lifting device, a cleaning device and a water collecting tank; the power device is connected with the poultry carcass conveying device to provide power for the poultry carcass conveying device, and the plurality of inner cleaning heads are uniformly distributed on the poultry carcass conveying device in a circumferential manner; the poultry carcass conveying device, the lifting hook guide device, the poultry carcass inlet guide device, the hydraulic lifting device, the cleaning device and the water collecting tank are arranged on the inner cleaning rack.
The poultry carcass conveying device comprises a turning track, a rotary wheel, a linkage rod, a central shaft, a cleaning track wheel assembly and a rotating mechanism assembly; the turning track, the rotary wheel are fixed on the rack, the central shaft is longitudinally arranged on the rack, and the turning track, the rotary wheel, the cleaning track wheel combination and the rotating mechanism combination are arranged in a coaxial manner.
The cleaning track wheel assembly is fixed on a non-rotating central shaft and can axially move along the central shaft, the cleaning track wheel assembly consists of a cylindrical cleaning track wheel and a track wheel fixing frame of a cleaning station in the carcass, and an independent closed track groove is formed in the outer surface of the cylindrical cleaning track wheel and is used for controlling the movement of the inner cleaning head; the rotating mechanism assembly is positioned at the periphery of the cylindrical cleaning track wheel and can rotate around the cleaning track wheel assembly and the central shaft in a circumferential manner.
The rotating mechanism combination comprises a guide rod upper fixing disc, a plurality of guide rods are uniformly arranged on the circumferences of a guide rod lower fixing disc, a water separator, a guide rod upper fixing disc and a guide rod lower fixing disc, two ends of each guide rod are respectively connected and fixed with the guide rod upper fixing disc and the guide rod lower fixing disc, a plurality of positioners and leg positioning mechanisms are arranged on the guide rod lower fixing disc, baffles capable of being adjusted according to the sizes of poultry carcasses are arranged in the positioners, and the positioners and the leg positioning mechanisms jointly act to limit the positions of the poultry carcasses; the guide rod upper fixing disc, the guide rod lower fixing disc and the water distributor are connected with the central shaft through two bearing seats.
The inner cleaning head comprises a sliding block, an inner cavity water spraying device, a water distributor and an inner water spraying connecting pipe; the slider is connected with two adjacent guide arms, and inner chamber water jet equipment fixes on the slider, and the slider is inside to set up the water route, can supply water to inner chamber water jet equipment in through the water route, and interior water spray takeover one end is connected with the water knockout drum, and the other end is connected with the slider. The water separator is fixed on the central shaft and powered by the fixed disc under the guide rod, the water separator can rotate around the central shaft in a circle, the sliding block is connected with the closed track groove arranged on the outer surface of the cylindrical cleaning track wheel and can move around the closed track groove in a circle, and the cleaning process is completed under the combined action of the water separator.
The carcass external cleaning station comprises an external cleaning rack, a box body combination, a poultry carcass conveying straight track, a lifting hook guide device and external cleaning devices, wherein the external cleaning devices are symmetrically arranged at two sides of the box body combination of the external cleaning station; the poultry carcass conveying straight track, the lifting hook guide device and the outer cleaning device are arranged on the outer cleaning rack; the outer cleaning frame is fixed with the poultry carcass conveying straight rail through a connecting plate.
The invention has the following advantages and positive effects due to the adoption of the structure:
1. the invention overcomes the difficulty that the poultry carcass can not be automatically cleaned only by hanging the head with high degree of freedom, can thoroughly clean the outer surface and the inner cavity of the poultry carcass after the head-hanging type manual chamber removal on line, saves time and labor and can realize large-scale continuous production. The production process conditions are accurately controlled, no cross contamination is caused, the food safety is ensured, and the sanitary requirements are met.
2. When the variety, weight and body type of poultry are changed, the in-carcass cleaning station provided by the invention can perform online adjustment function according to the change of poultry carcasses.
3. The invention has the advantages of reasonable structure, convenient operation and use, high efficiency, energy conservation, complete functions, safety and reliability.
4. Through a large number of years of repeated experimental research, the applicant accumulates a large number of experimental parameters and technical experiences, overcomes the problems that the poultry carcasses are high in freedom degree when hanging heads and can not realize one-to-one inner cavity cleaning of cleaning units, adopts a combined action mode of breast positioning and leg positioning to realize complete limit of the poultry carcasses, enables the poultry carcasses to keep the breasts or the abdomens of the poultry carcasses to face the rotation center of the equipment in a correct posture,
5. the poultry carcass is completely limited under the combined action of the positioner and the leg positioning mechanism, so that the poultry carcass keeps the chest or the belly of the poultry carcass in a correct posture and faces to the rotation center of the equipment.
6. After the poultry carcass is completely limited, the inner cleaning head can be accurately inserted into the cavity of the poultry carcass to clean the inner cavity; the inner cavity surface of the poultry body and the outer surface of the poultry body after the hanging head is manually taken out of the chamber are continuously cleaned on line; the inner cavity of each poultry body can be accurately cleaned by the in-body cleaning station, and water in the poultry body cavity is smoothly discharged through the belly opening, so that the inner cavity of the poultry body is thoroughly cleaned; the external cleaning station of the body can be used for cleaning the external surface of the body from bottom to top, and the water of the cleaning station is uniformly discharged from the water outlet.
7. The invention selects a reasonable nozzle form to adapt to the complex environment in the cavity of the poultry carcass, ensures thorough flushing, saves water, avoids cross contamination and high-intensity labor operation, and realizes automatic assembly line production.
8. When the device is used, the head of the poultry carcass faces upwards, the legs face downwards, and the head is hung on the lifting hook to pass through the in-carcass cleaning station; the poultry carcass is ensured to be in correct posture by the positioner and the leg positioning mechanism when passing through the in-carcass cleaning station; when the poultry carcass passes through the in-carcass cleaning station, the inner cleaning head extends into the abdominal cavity from the opening of the poultry carcass abdomen from bottom to top, and the inner cavity of the poultry carcass is cleaned one by one.
9. The positioner for fixing the poultry body is arranged on the fixed disc below the guide rod, the positioner is internally provided with a baffle which can be adjusted according to the size of the poultry body, a screw rod arranged on the baffle can be fixed on the lower end surface of the positioner through a nut, and the relative position of the baffle can be adjusted according to the size of the poultry body by adjusting the axial circumferential distance of the long hole relative to the central shaft.
10. The leg positioning mechanism is arranged on the fixed disc below the guide rod, so that the legs of the poultry carcass are kept in contact and positioned, the correct posture of the poultry carcass is ensured, and the poultry carcass keeps the chest or the belly towards the rotation center of the equipment.
Drawings
FIG. 1 is a schematic view of the overall front view of the inside and outside carcass cleaning machine according to the present invention;
FIG. 2 is a top plan view of the in-carcass cleaning station of the present invention;
FIG. 3 is a front elevational view of the in-carcass cleaning station of the present invention;
FIG. 4 is a schematic view of a carcass conveying apparatus of the in-carcass cleaning station of the present invention;
FIG. 5 is a schematic view of the cleaning track wheel assembly of the in-carcass cleaning station of the present invention;
FIG. 6 is a schematic view of the fixture of the in-carcass cleaning station of the present invention;
FIG. 7 is a schematic view of the construction of the retainer plate of the in-carcass cleaning station of the present invention;
FIG. 8 is a schematic view of the construction of the cleaning head in the in-carcass cleaning station of the present invention;
FIGS. 9, 10, 11 and 12 are schematic views illustrating the operation of the cleaning head in the in-carcass cleaning station according to the present invention;
FIG. 13 is a schematic top view of the overall external carcass cleaning station of the present invention;
FIG. 14 is a schematic view of the overall external carcass cleaning station according to the present invention;
FIG. 15 is a schematic view of an overall front view of another preferred embodiment of the extra-carcass cleaning station of the present invention;
fig. 16 is a schematic view of an overall top view of another preferred embodiment of the extra-carcass cleaning station of the present invention.
The reference numbers are as follows:
1 power device, 2 internal cleaning machine frame, 3 poultry carcass conveying device, 4 internal cleaning head, 5 hydraulic lifting device, 6 hook guide device, 7 poultry carcass inlet guide device, 8 water collecting tank, 9 cleaning device, 10 conveying chain, 11 sliding frame, 12 hook, 13 turning track, 14 revolving wheel, 15 linkage rod, 16 central shaft, 17 water separator, 18 rotating mechanism combination, 19 cleaning track wheel combination, 20 guide rod upper fixed disk, 21 guide rod lower fixed disk, 22 guide rod, 23 sliding block, 24 internal water spraying connecting pipe, 25 positioner, 26 leg positioning mechanism, 27 baffle, 29 internal cavity water spraying device, 30 poultry carcass conveying straight track, 31 external cleaning machine frame, 32 hook guide device, 33 connecting plate, 34 box combination, 35 bearing seat, 36 external cleaning device, 37 cylindrical cleaning track wheel, 38 internal cleaning station track wheel fixing frame, 39 water outlet, 40 chest wash surround tubes, 41 back surround tubes, 42 connecting rods, 43 fixtures, 44 nozzles, 45 nuts, 46 screws, 47Q track slots, 100 in-carcass wash stations, 101 out-carcass wash stations, 200 poultry carcasses, 201 belly openings, 300 adjustment slots.
Detailed Description
Shown in figure 1: the in-carcass cleaning machine includes an in-carcass cleaning station 100, an out-carcass cleaning station 101, and the in-carcass cleaning station 100 is disposed in front of the out-carcass cleaning station 101.
Shown in the attached figures 2 and 3: the in-carcass cleaning station 100 comprises: the poultry carcass cleaning machine comprises a power device 1, an inner cleaning frame 2, a poultry carcass conveying device 3, a plurality of inner cleaning heads 4, a hydraulic lifting device 5, a lifting hook guide device 6, a poultry carcass inlet guide device 7 and a water collecting tank 8; the power device 1 is connected with the poultry carcass conveying device 3 and provides power for the poultry carcass conveying device 3, and the plurality of inner cleaning heads 4 are uniformly distributed on the poultry carcass conveying device 3 in a circumferential manner; the poultry carcass conveying device 3, the hydraulic lifting device 5, the lifting hook guide device 6, the poultry carcass inlet guide device 7 and the water collecting tank 8 are arranged on the inner cleaning rack 2. Power device 1 include conveying chain 10, balladeur train 11 and lifting hook 12, a balladeur train 11 is fixed at every certain distance to conveying chain 10, lifting hook 12 of hanging poultry trunk 200 is installed one to every balladeur train 11's below, draw poultry trunk 200 chest or belly after the thorax outwards, the head is up, the shank hangs down on lifting hook 12, under power device 1's drive, the poultry trunk 200 that balladeur train 11 took on lifting hook 12 moves along turning track 13 entry end along with conveying chain 10 forward, poultry trunk 200 gets into interior cleaning station 100 of trunk. When the poultry carcass 200 passes through the in-carcass cleaning station 100, the inner cleaning head 4 extends into the abdominal cavity from the abdominal opening 201 of the poultry carcass 200 from bottom to top, and cleans the inner cavity of the poultry carcass 200 one by one. The hydraulic lifting device 5 is used for lifting equipment, the height of the equipment can be adjusted on line, the cleaning device 9 is used for cleaning the inner cleaning head 4 after leaving the poultry carcass 200, and the water collecting tank 8 collects water and then uniformly discharges the water.
Shown in figures 4, 5, 6, 7, 8: the poultry carcass conveying device 3 comprises a turning track 13, a rotary wheel 14, a linkage rod 15, a central shaft 16, and a rotating mechanism assembly 18 consisting of a cleaning track wheel assembly 19, a guide rod upper fixing disc 20, a guide rod lower fixing disc 21, a guide rod 22, a bearing seat 35, a positioner 25 (shown in figure 8) and a leg positioning mechanism 26.
Shown in figures 7 and 8: the positioner 25 and the leg positioning mechanism 26 are fixed on the guide rod lower fixing disc 21, a baffle 27 capable of being adjusted according to the size of the poultry body 200 is arranged in the positioner 25, a screw rod 46 is arranged on the baffle 27 and fixed on the lower end face of the positioner 25 through a nut 45, and the axial circumferential distance of the baffle 27 relative to the central shaft 16 can be adjusted through the adjusting long hole 300. The leg positioning mechanism 26 keeps the poultry carcass 200 in contact positioning with the legs; the positioner 25 in combination with the leg positioning mechanism 26 maintains the poultry carcass 200 in the correct position for entry into the carcass cleaning station 100. The turning track 13 and the rotary wheel 14 are fixed on the inner cleaning rack 2, and the outer ring of the rotary wheel 14 can rotate; the central shaft 16 is longitudinally arranged on the inner cleaning frame 2; the turning track 13, the revolving wheel 14, the cleaning track wheel combination 19 and the rotating mechanism combination 18 are coaxially arranged from top to bottom.
As shown in fig. 5: the cleaning track wheel assembly 19 consists of a cylindrical cleaning track wheel 37 and a track wheel fixing frame 38 of a cleaning station in the carcass, and an independent closed track groove Q is formed in the outer surface of the cylindrical cleaning track wheel 37 and used for controlling the movement of the inner cleaning head 4; the cylindrical cleaning track wheel 37 is fixed on the central shaft 16 which does not rotate through a track wheel fixing frame 38 of the cleaning station in the body, and can axially move along the central shaft 16; the rotating mechanism assembly 18 is located at the periphery of the cleaning track wheel assembly 19 and can rotate around the cleaning track wheel assembly 19 and the central shaft 16. The sliding frame 11 is meshed with the excircle tooth part of the rotary wheel 14, the sliding frame 11 drives the rotary wheel 14 to synchronously rotate, the rotary mechanism combination 18 circularly rotates at the periphery of the cleaning track wheel combination 19, and a plurality of inner cleaning heads 4 arranged on the rotary mechanism combination 18 run in a closed track groove Q arranged on the outer surface of the cylindrical cleaning track wheel 37 to complete the cleaning process of the inner cavity of the poultry carcass.
As shown in fig. 8: the inner cleaning head 4 comprises a slide block 23, an inner cavity water spraying device 29, a water distributor 17 and an inner water spraying connecting pipe 24. The sliding block 23 is connected with two adjacent guide rods 22, the inner cavity water spraying device 29 is fixed on the sliding block 23, one end of the inner water spraying connecting pipe 24 is connected with the water distributor 17, and the other end of the inner water spraying connecting pipe is connected with the sliding block 23; the water separator 17 is fixed on the central shaft 16 and powered by the lower fixed disc 21 of the guide rod, and the water separator 17 can rotate around the central shaft 16 in a circle; the sliding block 23 is connected with a closed track groove Q arranged on the outer surface of the cylindrical cleaning track wheel 37 and completes the cleaning action under the action of the track groove Q. After the poultry carcass 200 enters the in-carcass cleaning station 100, the hook guide 6 and the poultry carcass inlet guide 7 work in combination to smoothly move the poultry carcass 200 between two adjacent locators 25 and the leg positioning mechanism 26 to lift the poultry carcass leg 102; the slide block 23 drives the inner cleaning head 4 to gradually rise under the action of a closed track groove Q arranged on the outer surface of the cylindrical cleaning track wheel 37, the inner cavity water spraying device 29 is inserted into the abdomen opening 201 along with the closed track groove Q, when the inner cavity water spraying device 29 is inserted into the abdominal opening 201 under the action of the water distributor 17, the inner cavity water spraying device 29 starts to spray water and gradually rises to the highest point, then the slide block 23 drives the inner cavity water spraying device 29 to descend under the action of the closed track groove Q arranged on the outer surface of the cylindrical cleaning track wheel 37, the inner cavity water spraying device 29 is gradually withdrawn from the cavity of the poultry body 200, when the lumen sprinkler 29 leaves the abdominal opening 201 under the action of the water separator 17, the lumen sprinkler 29 stops spraying water, during the retraction of the inner chamber water jet 29, the poultry carcass 200 is gradually released by the positioner 25 and the leg positioning means 26 and finally guided out by the hook guide 6. The inner cleaning head 4 is then rotated back to the machine inlet.
The inner cleaning head 4 makes a circular rotary motion in a closed track groove arranged on the outer surface of the cylindrical track wheel.
Fig. 9, 10, 11 and 12 are route diagrams of the operation process of the inner cleaning head 4.
In fig. 9, the eviscerated poultry carcass 200 is suspended from the hook 12 with the breast or belly facing outward, the head facing upward, and the legs facing downward, between two adjacent locators 25, and the leg locator 26 holds the poultry carcass legs up; the positioner 25 in combination with the leg positioning mechanism 26 maintains the poultry carcass 200 in the correct position for entry into the carcass cleaning station 100.
In fig. 10, the lumen sprinkler 29 gradually rises to the abdominal opening 201 with the slider 23 under the action of the closed track groove Q provided on the outer surface of the cylindrical cleaning track wheel 37;
in fig. 11, when the inner cavity water spray device 29 just enters the inner cavity of the poultry carcass 200, water is sprayed into the inner cavity along with the inner cavity water spray device under the action of the water distributor 17; the slide block 23 gradually rises to the highest point, and the inner cavity water spraying device 29 continuously sprays water;
in fig. 12, after the slide block 23 rises to the highest point, the inner cavity water spraying device 29 gradually moves downward under the action of the closed track groove Q arranged on the outer surface of the cylindrical cleaning track wheel 37 until the inner cavity water spraying device 29 is completely separated from the poultry carcass 200, the positioner 25 completely loosens the poultry carcass 200, the poultry carcass 200 is taken out of the apparatus, and the water spraying into the cavity of the poultry carcass 200 is stopped under the action of the water distributor 17, so that the inner cleaning process is completed.
After each time of internal cleaning, the cleaning device 9 fixed on the internal cleaning frame 2 cleans and sterilizes the internal cleaning head 4, avoiding cross contamination of the poultry carcass 200. The internally cleaned poultry carcasses 200 are removed from the internal cleaning station 100 along the exit of the turning track 13 and passed to the next external carcass cleaning station 101.
Shown in figures 13 and 14: the carcass external cleaning station 101 comprises an external cleaning frame 31, a box body combination 34, a poultry carcass conveying straight track 30, a hook guide device 32 and an external cleaning device 36, wherein the power device 1 provides power for poultry carcass conveying, and the external cleaning devices 36 are symmetrically arranged at two sides of the box body combination 34 of the external cleaning station; the poultry carcass conveying straight track 30, the hook guide device 32 and the outer cleaning device 36 are arranged on the outer cleaning rack 31; the outer wash rack 31 is secured to the poultry carcass transport straight rail 30 by a web 33.
Under the driving of the power device 1, the poultry carcass 200 carried by the carriage 11 and carried by the hook 12 moves forward along the outlet end of the turning track 13 along the conveying chain 11, the poultry carcass 200 carried by the carriage 11 and carried by the hook 12 enters the carcass outside cleaning station 101 along the poultry carcass conveying straight track 30 under the action of the hook guide 32 fixed on the outside cleaning rack 31, the outside cleaning device 36 is arranged on the box assembly 34 at an angle of about 30 degrees with respect to the horizontal plane, the outer surface of the poultry carcass 200 entering the carcass outside cleaning station 101 is cleaned from top to bottom, under the driving of the power device 1, the poultry carcass 200 moves out of the outside cleaning station 101 along the poultry carcass conveying straight track 30, and the water after the poultry carcass 200 is cleaned by the poultry carcass outside cleaning station 101 is discharged into the water collecting tank 8 of the carcass inside cleaning station 100 through the water discharge port 39 and is uniformly discharged.
Shown in figures 15 and 16: the carcass external washing station 101 is not limited to the above-described form, but in another preferred embodiment of the method according to the present invention, the carcass external washing station 101 may be configured to be surrounded by a circular pipe, which is divided into a chest washing surrounding pipe 40 and a back surrounding pipe 41 and connected by a plurality of connecting rods 42; the chest cleaning surrounding pipe 40 and the back surrounding pipe 41 are provided with nozzles 44 which can clean the outer surface of the poultry carcass 200 from bottom to top in an all-round way through the nozzles, the carcass outer cleaning station 101 fixes the poultry carcass 200 on the central shaft 16 through the fixing device 43, and the water after the poultry carcass 200 is cleaned by the carcass outer cleaning station 101 is uniformly discharged from the water collecting tank 8.
Claims (6)
1. The utility model provides a inside and outside cleaning machine of poultry carcass which characterized in that: the cleaning machine comprises an in-carcass cleaning station and an out-carcass cleaning station which enter a poultry carcass abdominal cavity from the lower part of the poultry carcass to realize internal cleaning, wherein the in-carcass cleaning station comprises a power device, an internal cleaning rack, a poultry carcass conveying device, a plurality of internal cleaning heads, a lifting hook guide device, a poultry carcass inlet guide device, a hydraulic lifting device, a cleaning device and a water collecting tank; the power device is connected with the poultry carcass conveying device to provide power for the poultry carcass conveying device, and the plurality of inner cleaning heads are uniformly distributed on the poultry carcass conveying device in a circumferential manner; the poultry carcass conveying device, the lifting hook guide device, the poultry carcass inlet guide device, the hydraulic lifting device, the cleaning device and the water collecting tank are arranged on the inner cleaning rack.
2. A poultry carcass washing station according to claim 1 wherein: the poultry carcass conveying device comprises a turning track, a rotary wheel, a linkage rod, a central shaft, a cleaning track wheel assembly and a rotating mechanism assembly; the turning track, the rotary wheel are fixed on the rack, the central shaft is longitudinally arranged on the rack, and the turning track, the rotary wheel, the cleaning track wheel combination and the rotating mechanism combination are arranged in a coaxial manner.
3. A poultry carcass washing station according to claim 2 wherein: the cleaning track wheel assembly is fixed on a non-rotating central shaft and can axially move along the central shaft, the cleaning track wheel assembly consists of a cylindrical cleaning track wheel and a track wheel fixing frame of a cleaning station in the carcass, and an independent closed track groove is formed in the outer surface of the cylindrical cleaning track wheel and is used for controlling the movement of the inner cleaning head; the rotating mechanism assembly is positioned at the periphery of the cylindrical cleaning track wheel and can rotate around the cleaning track wheel assembly and the central shaft in a circumferential manner.
4. A poultry carcass washing station according to claim 2 wherein: the rotating mechanism combination comprises a guide rod upper fixing disc, a plurality of guide rods are uniformly arranged on the circumferences of a guide rod lower fixing disc, a water separator, a guide rod upper fixing disc and a guide rod lower fixing disc, two ends of each guide rod are respectively connected and fixed with the guide rod upper fixing disc and the guide rod lower fixing disc, a plurality of positioners and leg positioning mechanisms are arranged on the guide rod lower fixing disc, baffles capable of being adjusted according to the sizes of poultry carcasses are arranged in the positioners, and the positioners and the leg positioning mechanisms jointly act to limit the positions of the poultry carcasses; the guide rod upper fixing disc, the guide rod lower fixing disc and the water distributor are connected with the central shaft through two bearing seats.
5. A poultry carcass washing station according to claim 1 wherein: the inner cleaning head comprises a sliding block, an inner cavity water spraying device, a water distributor and an inner water spraying connecting pipe; the slider is connected with two adjacent guide arms, and inner chamber water jet equipment fixes on the slider, and the slider is inside to set up the water route, can supply water to inner chamber water jet equipment in through the water route, and interior water spray takeover one end is connected with the water knockout drum, and the other end is connected with the slider. The water separator is fixed on the central shaft and powered by the fixed disc under the guide rod, the water separator can rotate around the central shaft in a circle, the sliding block is connected with the closed track groove arranged on the outer surface of the cylindrical cleaning track wheel and can move around the closed track groove in a circle, and the cleaning process is completed under the combined action of the water separator.
6. A poultry carcass washing station according to claim 1 wherein: the carcass external cleaning station comprises an external cleaning rack, a box body combination, a poultry carcass conveying straight track, a lifting hook guide device and external cleaning devices, wherein the external cleaning devices are symmetrically arranged at two sides of the box body combination of the external cleaning station; the poultry carcass conveying straight track, the lifting hook guide device and the outer cleaning device are arranged on the outer cleaning rack; the outer cleaning frame is fixed with the poultry carcass conveying straight rail through a connecting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811132134.3A CN110946175B (en) | 2018-09-27 | 2018-09-27 | Internal and external cleaning machine for poultry carcass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811132134.3A CN110946175B (en) | 2018-09-27 | 2018-09-27 | Internal and external cleaning machine for poultry carcass |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110946175A true CN110946175A (en) | 2020-04-03 |
| CN110946175B CN110946175B (en) | 2022-03-04 |
Family
ID=69967935
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811132134.3A Expired - Fee Related CN110946175B (en) | 2018-09-27 | 2018-09-27 | Internal and external cleaning machine for poultry carcass |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110946175B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL7801689A (en) * | 1975-11-25 | 1978-05-31 | Meyn Pieter | Mechanically cutting open poultry - suspended from a transporter prior to removal of the intestines |
| CN2595173Y (en) * | 2002-12-20 | 2003-12-31 | 北京有色金属研究总院 | Rinsing machine for poultry inner chamber |
| CN202722391U (en) * | 2012-07-26 | 2013-02-13 | 吉林省艾斯克机电集团有限公司 | Anus cutting machine for poultry |
| CN202773945U (en) * | 2012-09-04 | 2013-03-13 | 吉林省艾斯克机电集团有限公司 | Anus expanding machine for poultry |
| CN202999192U (en) * | 2012-10-31 | 2013-06-19 | 吉林省艾斯克机电集团有限公司 | Automatic poultry disemboweling machine |
| CN204168969U (en) * | 2014-10-20 | 2015-02-25 | 沭阳益客食品有限公司 | Duck neck auto-separating device |
-
2018
- 2018-09-27 CN CN201811132134.3A patent/CN110946175B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| NL7801689A (en) * | 1975-11-25 | 1978-05-31 | Meyn Pieter | Mechanically cutting open poultry - suspended from a transporter prior to removal of the intestines |
| CN2595173Y (en) * | 2002-12-20 | 2003-12-31 | 北京有色金属研究总院 | Rinsing machine for poultry inner chamber |
| CN202722391U (en) * | 2012-07-26 | 2013-02-13 | 吉林省艾斯克机电集团有限公司 | Anus cutting machine for poultry |
| CN202773945U (en) * | 2012-09-04 | 2013-03-13 | 吉林省艾斯克机电集团有限公司 | Anus expanding machine for poultry |
| CN202999192U (en) * | 2012-10-31 | 2013-06-19 | 吉林省艾斯克机电集团有限公司 | Automatic poultry disemboweling machine |
| CN204168969U (en) * | 2014-10-20 | 2015-02-25 | 沭阳益客食品有限公司 | Duck neck auto-separating device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110946175B (en) | 2022-03-04 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201644449U (en) | Bearing cleaning production line | |
| CN111771758B (en) | Poultry breeding cage with longitudinally movable bottom net | |
| CN201846725U (en) | Automatic internal organ taking machine for poultry | |
| CN219877142U (en) | Breed manger | |
| CN104982350A (en) | Egg cleaning machine | |
| CN204968918U (en) | Egg washs and air -dries integrated device | |
| CN110338136A (en) | Propagate the efficient removal device of pollutant under environment artificially | |
| CN110946175B (en) | Internal and external cleaning machine for poultry carcass | |
| CN113498803B (en) | Device for removing head and slaughtering poultry and drawing bore | |
| CN209866878U (en) | Raise chickens silo cleaning device | |
| CN206276692U (en) | A kind of cleaning plant of sugar alcohol storage tank | |
| CN212238375U (en) | A high-efficient cleaning equipment for calf nipple | |
| CN205813461U (en) | A kind of fish scale removal machine | |
| CN213246358U (en) | Poultry breeding cage with longitudinally movable bottom net | |
| CN210450041U (en) | Poultry is bred and uses instrument belt cleaning device | |
| CN211356952U (en) | Make things convenient for sterilizing equipment for tailoring of pay-off | |
| CN220966261U (en) | Continuous crop removing machine | |
| CN110251715A (en) | A kind of cultivation is with can sterilize air exhausting device | |
| CN218571372U (en) | Turning device on ball curing assembly line | |
| CN220191820U (en) | Meat chicken breeding cage cleaning device | |
| CN220174075U (en) | Double-rail multi-station milking equipment | |
| CN209950258U (en) | Be used for abluent basin of birds meat | |
| CN220044562U (en) | Vertical egg laying cage | |
| CN214122190U (en) | Practical animal remedy remains and examines test table | |
| CN219679619U (en) | Cleaning and sterilizing device for live pig slaughtering |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 136000 no.1739 Wenkai Road, Hongzui economic and Technological Development Zone, Siping City, Jilin Province Applicant after: Jilin aiske electromechanical Co.,Ltd. Address before: 136000 no.1739 Wenkai Road, Hongzui economic and Technological Development Zone, Siping City, Jilin Province Applicant before: JILIN SSK MACHINERY & ELECTRON STOCK CO.,LTD. |
|
| CB02 | Change of applicant information | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220304 |