CN110936691A - 一种防火激光绣面料及其制造方法 - Google Patents

一种防火激光绣面料及其制造方法 Download PDF

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CN110936691A
CN110936691A CN201911162843.0A CN201911162843A CN110936691A CN 110936691 A CN110936691 A CN 110936691A CN 201911162843 A CN201911162843 A CN 201911162843A CN 110936691 A CN110936691 A CN 110936691A
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fabric
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周国军
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Keqiao Shaoxing Zeroing Textile Co Ltd
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Abstract

本发明公开了一种防火激光绣面料，包括基础布料，所述基础布料上下两侧均粘接固定设置有空心绒布料，所述空心绒布料外侧端均匀一体成型设置有若干个凸起。本发明将基础布料与空心绒布料分别进行浸泡防火处理并且根据材料特性选择不同防火浸泡溶液，提高材料的防火特性，然后将其粘接贴合，提高材料的强度，方便其使用，然后进行绣花工作，提高产品的美观度。

Description

一种防火激光绣面料及其制造方法
技术领域
本发明涉及纺织设备领域，具体为一种防火激光绣面料及其制造方法。
背景技术
面料就是用来制作服装的材料；作为服装三要素之一，面料不仅可以诠释服装的风格和特性，而且直接左右着服装的色彩、造型的表现效果。
现有的面料在使用时功能性较差，不具备防火功能，在使用时即为不便，容易被损毁造成经济损失，所以急需要一种面料来解决上述问题。
发明内容
本发明的目的在于提供一种防火激光绣面料及其制造方法，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种防火激光绣面料，包括基础布料，所述基础布料上下两侧均粘接固定设置有空心绒布料，所述空心绒布料外侧端均匀一体成型设置有若干个凸起。
一种防火激光绣面料制造方法，具体包括以下步骤：
S101、原料准备：准备基础布料、空心绒布料、防水涂料、有机磷化合物、六羟甲基三聚氰胺、渗透剂、硅烷偶联剂、环氧化甘油三酸酯、对羟苯甲酸异丙酯、丙三醇、纳米二氧化硅、滑石粉、小红泥和火山泥备用；
S102、溶液制取：取用60%-70%的有机磷化合物、20%-30%六羟甲基三聚氰胺、1%-4%渗透剂和3%-9%硅烷偶联剂放入搅拌机中搅拌15-25分钟，使得原料充分搅拌均匀，同时搅拌温度设置在40-50摄氏度，完成后取出，设定为第一浸泡液备用，然后取用35%-45%环氧化甘油三酸酯、15%-30%对羟苯甲酸异丙酯、10%-15%丙三醇加入搅拌器中搅拌20-40分钟，同时搅拌温度为常温，之后向搅拌器内部添加6%-7%纳米二氧化硅、2%-5%滑石粉、1%-3%小红泥和1%-3%火山泥，继续搅拌10-15分钟制动第二浸泡液备用；
S103、浸泡：将第一浸泡液温度提升至80-90摄氏度，然后基础布料浸泡在第一浸泡液内部，每隔5分钟搅拌一次，一次搅拌2-3分钟，同时浸泡搅拌30-40分钟，保证第一浸泡液浸透基础布料，从而保证基础布料的防火性，同时将空心绒布料浸泡在常温第二浸泡液内部位置，浸泡3-6个小时；
S104、干燥：将浸泡在第一浸泡液与第二浸泡液内部的基础布料和空心绒布料取出，平铺在干燥装置内部位置，然后将温度调节在80-100摄氏度干燥10-15分钟，然后转移至40-60摄氏度干燥装置内部干燥30-40分钟，干燥完成后取出自然晾凉即可；
S105、粘接压实：将基础布料上下端均铺设空心绒布料，同时在隔层之间位置利用粘接固定连接，然后将粘接后的布料抹平后整体放置在100-200公斤重物下端位置重压2-3个小时，使得面料之间被完全固定，利用三层面料提高其防火能力，同时通过重压提高连接紧密型；
S106、防水料涂抹干燥：将挤压后的面料两面均涂抹防水涂料，然后自然晾干，提高材料的防水性能，从而有效提高整个面料的实用性；
S107、激光绣花：将花纹样式输入激光绣花机控制电脑内，然后将面料安置在激光绣花机上方位置，并且将布料抹平，利用激光绣花机进行绣花工作，制成成品；
S108、包装：将成品材料利用包装袋进行包装打包，便于售卖同时进行防尘保护。
优选的，所述基础布料为芳纶材料制成。
优选的，所述空心绒布料外侧位置涂抹设置有防水涂料，提高材料防水性。
优选的，所述步骤S101中原料均为常见原料，方便生产者进行购买。
优选的，所述步骤S102中制作两种浸泡液方便适用基础布料与空心绒布料。
优选的，所述步骤S104利用两段步骤进行干燥工作。
优选的，所述步骤S105利用重物进行挤压工作。
与现有技术相比，本发明的有益效果是：
1、本发明原料均为常见原料，方便生产者进行购买，从而使得加工更加方便；
2、本发明将基础布料与空心绒布料分别进行浸泡防火处理并且根据材料特性选择不同防火浸泡溶液，提高材料的防火特性，然后将其粘接贴合，提高材料的强度，方便其使用，然后进行绣花工作，提高产品的美观度；
3、本发明产品加工完成后，将成品材料利用包装袋进行包装打包，便于售卖同时进行防尘保护。
附图说明
图1为本发明一种防火激光绣面料及其制造方法的步骤框图；
图2为本发明一种防火激光绣面料及其制造方法的面料整体结构图。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1
请参阅图1-2，本发明提供一种技术方案：一种防火激光绣面料，包括基础布料1，所述基础布料1为芳纶材料制成，所述基础布料1上下两侧均粘接固定设置有空心绒布料2，所述空心绒布料2外侧位置涂抹设置有防水涂料，提高材料防水性，所述空心绒布料2外侧端均匀一体成型设置有若干个凸起3。
一种防火激光绣面料制造方法，具体包括以下步骤：
S101、原料准备：准备基础布料、空心绒布料、防水涂料、有机磷化合物、六羟甲基三聚氰胺、渗透剂、硅烷偶联剂、环氧化甘油三酸酯、对羟苯甲酸异丙酯、丙三醇、纳米二氧化硅、滑石粉、小红泥和火山泥备用；
S102、溶液制取：取用60%的有机磷化合物、27%六羟甲基三聚氰胺、4%渗透剂和9%硅烷偶联剂放入搅拌机中搅拌15分钟，使得原料充分搅拌均匀，同时搅拌温度设置在40摄氏度，完成后取出，设定为第一浸泡液备用，然后取用45%环氧化甘油三酸酯、30%对羟苯甲酸异丙酯、15%丙三醇加入搅拌器中搅拌20分钟，同时搅拌温度为常温，之后向搅拌器内部添加6%纳米二氧化硅、2%滑石粉、1%小红泥和1%火山泥，继续搅拌10分钟制动第二浸泡液备用；
S103、浸泡：将第一浸泡液温度提升至80摄氏度，然后基础布料浸泡在第一浸泡液内部，每隔5分钟搅拌一次，一次搅拌2分钟，同时浸泡搅拌30分钟，保证第一浸泡液浸透基础布料，从而保证基础布料的防火性，同时将空心绒布料浸泡在常温第二浸泡液内部位置，浸泡3个小时；
S104、干燥：将浸泡在第一浸泡液与第二浸泡液内部的基础布料和空心绒布料取出，平铺在干燥装置内部位置，然后将温度调节在80摄氏度干燥10分钟，然后转移至40摄氏度干燥装置内部干燥30分钟，干燥完成后取出自然晾凉即可；
S105、粘接压实：将基础布料上下端均铺设空心绒布料，同时在隔层之间位置利用粘接固定连接，然后将粘接后的布料抹平后整体放置在100公斤重物下端位置重压2个小时，使得面料之间被完全固定，利用三层面料提高其防火能力，同时通过重压提高连接紧密型；
S106、防水料涂抹干燥：将挤压后的面料两面均涂抹防水涂料，然后自然晾干，提高材料的防水性能，从而有效提高整个面料的实用性；
S107、激光绣花：将花纹样式输入激光绣花机控制电脑内，然后将面料安置在激光绣花机上方位置，并且将布料抹平，利用激光绣花机进行绣花工作，制成成品；
S108、包装：将成品材料利用包装袋进行包装打包，便于售卖同时进行防尘保护。
实施例2
请参阅图1-2，本发明提供一种技术方案：一种防火激光绣面料，包括基础布料1，所述基础布料1为芳纶材料制成，所述基础布料1上下两侧均粘接固定设置有空心绒布料2，所述空心绒布料2外侧位置涂抹设置有防水涂料，提高材料防水性，所述空心绒布料2外侧端均匀一体成型设置有若干个凸起3。
一种防火激光绣面料制造方法，具体包括以下步骤：
S101、原料准备：准备基础布料、空心绒布料、防水涂料、有机磷化合物、六羟甲基三聚氰胺、渗透剂、硅烷偶联剂、环氧化甘油三酸酯、对羟苯甲酸异丙酯、丙三醇、纳米二氧化硅、滑石粉、小红泥和火山泥备用；
S102、溶液制取：取用65%的有机磷化合物、25%六羟甲基三聚氰胺、3%渗透剂和7%硅烷偶联剂放入搅拌机中搅拌20分钟，使得原料充分搅拌均匀，同时搅拌温度设置在45摄氏度，完成后取出，设定为第一浸泡液备用，然后取用40%环氧化甘油三酸酯、28%对羟苯甲酸异丙酯、14%丙三醇加入搅拌器中搅拌30分钟，同时搅拌温度为常温，之后向搅拌器内部添加7%纳米二氧化硅、5%滑石粉、3%小红泥和3%火山泥，继续搅拌10-15分钟制动第二浸泡液备用；
S103、浸泡：将第一浸泡液温度提升至85摄氏度，然后基础布料浸泡在第一浸泡液内部，每隔5分钟搅拌一次，一次搅拌2分钟，同时浸泡搅拌35分钟，保证第一浸泡液浸透基础布料，从而保证基础布料的防火性，同时将空心绒布料浸泡在常温第二浸泡液内部位置，浸泡5个小时；
S104、干燥：将浸泡在第一浸泡液与第二浸泡液内部的基础布料和空心绒布料取出，平铺在干燥装置内部位置，然后将温度调节在90摄氏度干燥12分钟，然后转移至50摄氏度干燥装置内部干燥35分钟，干燥完成后取出自然晾凉即可；
S105、粘接压实：将基础布料上下端均铺设空心绒布料，同时在隔层之间位置利用粘接固定连接，然后将粘接后的布料抹平后整体放置在150公斤重物下端位置重压2个小时，使得面料之间被完全固定，利用三层面料提高其防火能力，同时通过重压提高连接紧密型；
S106、防水料涂抹干燥：将挤压后的面料两面均涂抹防水涂料，然后自然晾干，提高材料的防水性能，从而有效提高整个面料的实用性；
S107、激光绣花：将花纹样式输入激光绣花机控制电脑内，然后将面料安置在激光绣花机上方位置，并且将布料抹平，利用激光绣花机进行绣花工作，制成成品；
S108、包装：将成品材料利用包装袋进行包装打包，便于售卖同时进行防尘保护。
实施例3
请参阅图1-2，本发明提供一种技术方案：一种防火激光绣面料，包括基础布料1，所述基础布料1为芳纶材料制成，所述基础布料1上下两侧均粘接固定设置有空心绒布料2，所述空心绒布料2外侧位置涂抹设置有防水涂料，提高材料防水性，所述空心绒布料2外侧端均匀一体成型设置有若干个凸起3。
一种防火激光绣面料制造方法，具体包括以下步骤：
S101、原料准备：准备基础布料、空心绒布料、防水涂料、有机磷化合物、六羟甲基三聚氰胺、渗透剂、硅烷偶联剂、环氧化甘油三酸酯、对羟苯甲酸异丙酯、丙三醇、纳米二氧化硅、滑石粉、小红泥和火山泥备用；
S102、溶液制取：取用70%的有机磷化合物、20%六羟甲基三聚氰胺、4%渗透剂和6%硅烷偶联剂放入搅拌机中搅拌25分钟，使得原料充分搅拌均匀，同时搅拌温度设置在50摄氏度，完成后取出，设定为第一浸泡液备用，然后取用45%环氧化甘油三酸酯、30%对羟苯甲酸异丙酯、15%丙三醇加入搅拌器中搅拌40分钟，同时搅拌温度为常温，之后向搅拌器内部添加6%纳米二氧化硅、2%滑石粉、1%小红泥和1%火山泥，继续搅拌15分钟制动第二浸泡液备用；
S103、浸泡：将第一浸泡液温度提升至90摄氏度，然后基础布料浸泡在第一浸泡液内部，每隔5分钟搅拌一次，一次搅拌3分钟，同时浸泡搅拌40分钟，保证第一浸泡液浸透基础布料，从而保证基础布料的防火性，同时将空心绒布料浸泡在常温第二浸泡液内部位置，浸泡6个小时；
S104、干燥：将浸泡在第一浸泡液与第二浸泡液内部的基础布料和空心绒布料取出，平铺在干燥装置内部位置，然后将温度调节在100摄氏度干燥15分钟，然后转移至60摄氏度干燥装置内部干燥40分钟，干燥完成后取出自然晾凉即可；
S105、粘接压实：将基础布料上下端均铺设空心绒布料，同时在隔层之间位置利用粘接固定连接，然后将粘接后的布料抹平后整体放置在200公斤重物下端位置重压3个小时，使得面料之间被完全固定，利用三层面料提高其防火能力，同时通过重压提高连接紧密型；
S106、防水料涂抹干燥：将挤压后的面料两面均涂抹防水涂料，然后自然晾干，提高材料的防水性能，从而有效提高整个面料的实用性；
S107、激光绣花：将花纹样式输入激光绣花机控制电脑内，然后将面料安置在激光绣花机上方位置，并且将布料抹平，利用激光绣花机进行绣花工作，制成成品；
S108、包装：将成品材料利用包装袋进行包装打包，便于售卖同时进行防尘保护。
需要说明的是，在本文中，诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来，而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (8)

1.一种防火激光绣面料，包括基础布料（1），其特征在于：所述基础布料（1）上下两侧均粘接固定设置有空心绒布料（2），所述空心绒布料（2）外侧端均匀一体成型设置有若干个凸起（3）。
2.一种防火激光绣面料制造方法，其特征在于，具体包括以下步骤：
S101、原料准备：准备基础布料、空心绒布料、防水涂料、有机磷化合物、六羟甲基三聚氰胺、渗透剂、硅烷偶联剂、环氧化甘油三酸酯、对羟苯甲酸异丙酯、丙三醇、纳米二氧化硅、滑石粉、小红泥和火山泥备用；
S102、溶液制取：取用60%-70%的有机磷化合物、20%-30%六羟甲基三聚氰胺、1%-4%渗透剂和3%-9%硅烷偶联剂放入搅拌机中搅拌15-25分钟，使得原料充分搅拌均匀，同时搅拌温度设置在40-50摄氏度，完成后取出，设定为第一浸泡液备用，然后取用35%-45%环氧化甘油三酸酯、15%-30%对羟苯甲酸异丙酯、10%-15%丙三醇加入搅拌器中搅拌20-40分钟，同时搅拌温度为常温，之后向搅拌器内部添加6%-7%纳米二氧化硅、2%-5%滑石粉、1%-3%小红泥和1%-3%火山泥，继续搅拌10-15分钟制动第二浸泡液备用；
S103、浸泡：将第一浸泡液温度提升至80-90摄氏度，然后基础布料浸泡在第一浸泡液内部，每隔5分钟搅拌一次，一次搅拌2-3分钟，同时浸泡搅拌30-40分钟，保证第一浸泡液浸透基础布料，从而保证基础布料的防火性，同时将空心绒布料浸泡在常温第二浸泡液内部位置，浸泡3-6个小时；
S104、干燥：将浸泡在第一浸泡液与第二浸泡液内部的基础布料和空心绒布料取出，平铺在干燥装置内部位置，然后将温度调节在80-100摄氏度干燥10-15分钟，然后转移至40-60摄氏度干燥装置内部干燥30-40分钟，干燥完成后取出自然晾凉即可；
S105、粘接压实：将基础布料上下端均铺设空心绒布料，同时在隔层之间位置利用粘接固定连接，然后将粘接后的布料抹平后整体放置在100-200公斤重物下端位置重压2-3个小时，使得面料之间被完全固定，利用三层面料提高其防火能力，同时通过重压提高连接紧密型；
S106、防水料涂抹干燥：将挤压后的面料两面均涂抹防水涂料，然后自然晾干，提高材料的防水性能，从而有效提高整个面料的实用性；
S107、激光绣花：将花纹样式输入激光绣花机控制电脑内，然后将面料安置在激光绣花机上方位置，并且将布料抹平，利用激光绣花机进行绣花工作，制成成品；
S108、包装：将成品材料利用包装袋进行包装打包，便于售卖同时进行防尘保护。
3.根据权利要求1所述的一种防火激光绣面料，其特征在于：所述基础布料1为芳纶材料制成。
4.根据权利要求1所述的一种防火激光绣面料，其特征在于：所述空心绒布料2外侧位置涂抹设置有防水涂料。
5.根据权利要求2所述的一种防火激光绣面料制造方法，其特征在于：所述步骤S101中原料均为常见原料，方便生产者进行购买。
6.根据权利要求2所述的一种防火激光绣面料制造方法，其特征在于：所述步骤S102中制作两种浸泡液方便适用基础布料与空心绒布料。
7.根据权利要求2所述的一种防火激光绣面料制造方法，其特征在于：所述步骤S104利用两段步骤进行干燥工作。
8.根据权利要求2所述的一种防火激光绣面料制造方法，其特征在于：所述步骤S105利用重物进行挤压工作。
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CN102851960A (zh) * 2012-09-20 2013-01-02 昆山市周市斐煌服饰厂 防火防霉面料的生产方法
CN203110428U (zh) * 2013-03-21 2013-08-07 嘉兴港恒针织有限公司 一种羊毛面料
CN105751594A (zh) * 2016-04-13 2016-07-13 江阴泽万贸易有限公司 阻燃保暖型防火面料
CN107618225A (zh) * 2017-08-23 2018-01-23 海宁市泰达针织有限公司 一种高温作业用防火面料及其制作方法
CN108823972A (zh) * 2018-07-11 2018-11-16 合肥铭佑高温技术有限公司 一种防火面料的制备方法

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CN102851960A (zh) * 2012-09-20 2013-01-02 昆山市周市斐煌服饰厂 防火防霉面料的生产方法
CN203110428U (zh) * 2013-03-21 2013-08-07 嘉兴港恒针织有限公司 一种羊毛面料
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