CN110935343A - Glue solution stirring system - Google Patents
Glue solution stirring system Download PDFInfo
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- CN110935343A CN110935343A CN201811110043.XA CN201811110043A CN110935343A CN 110935343 A CN110935343 A CN 110935343A CN 201811110043 A CN201811110043 A CN 201811110043A CN 110935343 A CN110935343 A CN 110935343A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/50—Circulation mixers, e.g. wherein at least part of the mixture is discharged from and reintroduced into a receptacle
- B01F25/51—Circulation mixers, e.g. wherein at least part of the mixture is discharged from and reintroduced into a receptacle in which the mixture is circulated through a set of tubes, e.g. with gradual introduction of a component into the circulating flow
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F31/00—Mixers with shaking, oscillating, or vibrating mechanisms
- B01F31/44—Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement
- B01F31/443—Mixers with shaking, oscillating, or vibrating mechanisms with stirrers performing an oscillatory, vibratory or shaking movement performing a superposed additional movement other than oscillation, vibration or shaking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
- B01F35/2112—Level of material in a container or the position or shape of the upper surface of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/2136—Viscosity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/36—Mixing of ingredients for adhesives or glues; Mixing adhesives and gas
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Coating Apparatus (AREA)
Abstract
The utility model provides a glue solution mixing system, it includes gluey groove, agitating unit and circulating device, rolls the stirring through the agitating unit who rolls the complex with gluey groove along gluey groove, goes deep into gluey inslot adjustment through rotating the rabbling mechanism slope and enlarges the stirring scope, through by viscosity sensor and level sensor response viscosity and liquid level change, by PLC controller control circulating device switching circulation glue solution and injecting glue. The invention overcomes the problem that the stirring uniformity and viscosity of the original glue solution are difficult to control before gluing, and has the characteristics of simple structure, capability of accurately controlling the viscosity and uniformity of the glue solution, and convenient and simple operation.
Description
Technical Field
The invention belongs to the technical field of glue solution production, and relates to a glue solution stirring system.
Background
In the glue solution production process, the manufacturing process is complex, the time and temperature control of each process are relatively strict, wherein, the stirring process in the glue solution proportioning is involved, the glue solution after stirring needs to be subjected to the gluing process, the viscosity and the uniformity of the glue solution have close relation with the gluing quality, and the problems exist in the stirring process:
along with the prolonging of time and the volatilization of the solvent, the viscosity of the glue solution is changed, the viscosity of the mucus in the glue groove is not uniform, and the gluing quality is influenced;
manual stirring is adopted, and the stirring time is intuitively controlled to achieve constant viscosity, so that the difficulty is high.
Disclosure of Invention
The invention aims to solve the technical problem of providing a glue solution stirring system which is simple in structure, adopts a stirring device matched with a glue tank in a rolling manner, is provided with a circulating device communicated with the glue tank, can adjust the direction of the stirring mechanism, is inclined to extend into the glue tank for stirring, senses the viscosity and the liquid level change by a viscosity sensor and a liquid level sensor, controls the circulating device to open and close circulating glue solution and glue injection by a PLC (programmable logic controller), can accurately control the viscosity and the uniformity of the glue solution, and is convenient and simple to operate.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows: a glue solution stirring system comprises a glue tank, a stirring device and a circulating device; the stirring device is in sliding fit with the glue tank, and the stirring mechanism obliquely extends into the glue tank; the circulating device is positioned outside the glue groove and communicated with the glue groove; the circulating device is controlled to be opened and closed by a viscosity sensor; the glue groove is used for controlling glue injection by a liquid level sensor.
The glue groove is a hollow groove body with an opening at the upper side, the groove wall is provided with a viscosity sensor and a liquid level sensor which are connected with the PLC controller, the groove is deeply arranged in the groove, and a glue injection port is arranged at the upper part of the liquid level sensor.
The stirring device comprises a pneumatic motor connected with the stirring mechanism, a rolling seat connected with the pneumatic motor and an operation handle, wherein the rolling seat is matched with the notch of the rubber tank to roll.
The circulating device comprises a liquid inlet pipe and a liquid discharge pipe which are connected with the pneumatic centrifugal pump, the liquid inlet pipe is communicated with the bottom of the glue groove, the liquid discharge pipe is communicated with the middle upper part of the glue groove, the viscosity sensor is positioned at the lower part of the liquid discharge pipe, the liquid level sensor is positioned at the upper part of the liquid discharge pipe, and the pneumatic centrifugal pump is connected with the PLC.
The stirring mechanism comprises a stirring shaft positioned in the stirring cover and a stirring paddle connected with the stirring shaft, and one end of the stirring cover and one end of the stirring shaft are respectively connected with a motor base and an output shaft of the pneumatic motor; the stirring cover is a hollow cylinder with a net structure, and the stirring paddle is positioned in a cover head with a larger lower end space.
The rolling seat comprises a supporting column connected with the upper side surface of the groove plate with a downward opening, an adjusting plate matched with the supporting column, a clamping plate fixed on the inner wall of the groove plate and a rolling shaft penetrating through the groove body; the groove plate is clamped with the rubber groove, the clamping plate clamps the groove wall, the rolling shaft is in rolling contact with the groove opening, and the adjusting plate is connected with the pneumatic motor.
The operating handle comprises a handle connected with the fixing ring, and the fixing ring is connected with a motor seat of the pneumatic motor.
The support column of rolling seat is the rod-shaped body, has thrust ball bearing with the rod-shaped body cooperation, and the regulating plate cup joints with the rod-shaped body and contacts with thrust ball bearing, and the regulating plate other end kink is fixed with pneumatic motor.
And a rolling shaft of the rolling seat is provided with a rolling bearing which is in contact rolling with the notch of the rubber groove.
The clamping plate of the rolling seat is a flat plate made of polyurethane material.
A glue solution stirring system comprises a glue tank, a stirring device and a circulating device; the stirring device is in sliding fit with the glue tank, and the stirring mechanism is obliquely inserted into the glue tank; the circulating device is positioned outside the glue groove and communicated with the glue groove; the circulating device is controlled to be opened and closed by a viscosity sensor; the glue groove is used for controlling glue injection by a liquid level sensor. Simple structure rolls the stirring through the agitating unit along the jiao chi with the jiao chi roll complex, goes deep into the adjustment through rotating the rabbling mechanism slope and enlarges the stirring scope in the jiao chi, through responding to viscosity and liquid level change by viscosity sensor and level sensor, by PLC controller control circulating device switching circulation glue solution and injecting glue, but the viscosity and the degree of consistency of accurate control glue solution, convenient operation is simple.
In preferred scheme, the gluey groove is upside open-ended cavity cell body, and the cell wall sets up the degree of viscosity sensor and the level sensor that are connected with the PLC controller and deeply enters the inslot, is located level sensor upper portion and sets up the injecting glue mouth. The structure is simple, when the device is used, the viscosity sensor is used for sensing a viscosity signal of glue solution in the glue groove, the liquid level sensor is used for sensing a liquid level signal, and the PLC is used for receiving and processing the viscosity signal and the liquid level signal in a contact manner and comparing the viscosity signal and the liquid level signal with a set value; when the viscosity signal reaches a set value, the PLC controls the circulating device to start circulating glue solution, so that the upper layer and the lower layer of the circulating glue solution are more uniform; when the liquid level signal reaches a set value, the PLC controls the material conveying device to supply the glue solution to the glue injection port into the glue tank, so that the increase of the viscosity of the glue solution caused by the fact that the glue solution amount is small and the volume is volatilized quickly is avoided.
In a preferred scheme, the stirring device comprises a pneumatic motor connected with the stirring mechanism, a rolling seat connected with the pneumatic motor and an operating handle, wherein the rolling seat is matched with the notch of the glue groove to roll. The structure is simple, when the glue stirring device is used, the pneumatic motor drives the stirring mechanism to rotate and stir glue in the glue tank, the operating handle is stressed to drive the rolling seat to roll along the notch of the glue tank, and the operation is convenient, simple and labor-saving; the glue solution flows by adopting a mode of stirring while rolling, and the uniformity of the glue solution is improved.
In preferred scheme, circulating device includes feed liquor pipe and fluid-discharge tube be connected with pneumatic centrifugal pump, feed liquor pipe and gluey groove bottom UNICOM, upper portion UNICOM in fluid-discharge tube and the gluey groove, and viscosity sensor is located the lower part of fluid-discharge tube, and level sensor is located the upper portion of fluid-discharge tube, and pneumatic centrifugal pump is connected with the PLC controller. The structure is simple, when the pneumatic centrifugal pump is used, when the viscosity sensor reaches a set value, the PLC controls the pneumatic centrifugal pump to work, the pneumatic centrifugal pump generates centrifugal force to pump glue solution from the glue tank, and the glue solution is conveyed to the liquid discharge pipe along the liquid inlet pipe and discharged into the glue tank, and the viscosity and the uniformity of the glue solution are changed by the circulation; when the induction value of the viscosity sensor is lower than a set value, the PLC controls the pneumatic centrifugal pump to stop; and after the liquid level of the liquid level sensor positioned at the upper part of the liquid discharge pipe is reduced, the PLC controller controls the material conveying device to start material supplementing.
In a preferred scheme, the stirring mechanism comprises a stirring shaft positioned in a stirring cover and a stirring paddle connected with the stirring shaft, and one end of the stirring cover and one end of the stirring shaft are respectively connected with a motor seat and an output shaft of the pneumatic motor; the stirring cover is a hollow cylinder with a net structure, and the stirring paddle is positioned in the cover head with larger lower end space. The structure is simple, when the stirring device is used, the pneumatic motor works to drive the stirring shaft to rotate so as to drive the stirring paddle to rotate to stir glue solution, the cover head at the lower end of the stirring cover is large, the stirring paddle with a large diameter can be installed, and the stirring efficiency can be improved; the stirring cover with the fixed net structure drives the glue solution to be cut with the stirring cover when the stirring shaft and the stirring paddle are stirred in a rotating mode to form vortex and surge, solid substances in the glue solution are easily diffused and mixed, and the uniformity is improved.
In a preferred scheme, the rolling seat comprises a supporting column connected with the upper side surface of a groove plate with a downward opening, an adjusting plate matched with the supporting column, a clamping plate fixed on the inner wall of the groove plate and a rolling shaft penetrating through the groove body; the groove plate is clamped with the rubber groove, the clamping plate clamps the groove wall, the rolling shaft is in rolling contact with the groove opening, and the adjusting plate is connected with the pneumatic motor. Simple structure, during the use, roll the groove edge roll cooperation of seat and gluey groove to connect and support agitating unit, make agitating unit can stir when rolling, improve the scope of stirring, promote the glue solution degree of consistency.
In a preferred embodiment, the operating handle comprises a handle connected to a fixed ring, which is connected to a motor seat of the pneumatic motor. Simple structure, when agitating unit and gluey groove cooperation roll, by the handle atress of operating handle, it is more laborsaving to operate.
In the preferred scheme, the support column of rolling seat is the rod-shaped body, has thrust ball bearing with the cooperation of the rod-shaped body, and the regulating plate cup joints with the rod-shaped body and contacts with thrust ball bearing, and regulating plate other end kink is fixed with pneumatic motor. Simple structure, during the use, regulating plate and rodlike body cup joint with thrust ball bearing contact, and the regulating plate can be rotatory around the support column, and the pneumatic motor who is connected with the regulating plate also can rotate, and pneumatic motor can drive the rotatory stirring of rabbling mechanism, has further improved the stirring scope and the frequency in the unit interval, is favorable to controlling viscosity and degree of consistency.
In a preferable scheme, a rolling shaft of the rolling seat is provided with a rolling bearing which is in contact rolling with a notch of the rubber groove. Simple structure sets up the notch cooperation roll of antifriction bearing and gluey groove on the roll axis, and is more nimble during the roll, laborsaving during the operation.
In a preferred scheme, the clamping plate of the rolling seat is a flat plate made of polyurethane materials. The structure is simple, when in use, the clamping plate in the rolling seat and the groove wall of the rubber groove form a clamping shape, and the accuracy of the motion track of the rolling seat is improved; the clamping plate is made of polyurethane materials, has good elasticity, is favorable for adjusting the fit clearance in the rolling process, and improves the stability in the rolling process.
The utility model provides a glue solution mixing system, it includes gluey groove, agitating unit and circulating device, rolls the stirring through the agitating unit who rolls the complex with gluey groove along gluey groove, goes deep into gluey inslot adjustment through rotating the rabbling mechanism slope and enlarges the stirring scope, through by viscosity sensor and level sensor response viscosity and liquid level change, by PLC controller control circulating device switching circulation glue solution and injecting glue. The invention overcomes the problem that the stirring uniformity and viscosity of the original glue solution are difficult to control before gluing, and has the characteristics of simple structure, capability of accurately controlling the viscosity and uniformity of the glue solution, and convenient and simple operation.
Drawings
The invention is further illustrated by the following examples in conjunction with the accompanying drawings:
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a front view of fig. 1.
Fig. 3 is a schematic top view of fig. 2.
Fig. 4 is a side view of fig. 2.
FIG. 5 is a schematic view of the stirring device of the present invention.
Fig. 6 is a schematic structural view of the rolling seat of the present invention.
Fig. 7 is a side view of fig. 6.
Fig. 8 is a schematic structural view of the operating handle of the present invention.
In the figure: the device comprises a glue tank 1, a viscosity sensor 11, a liquid level sensor 12, a glue injection port 13, a stirring device 2, a stirring mechanism 21, a pneumatic motor 22, a rolling seat 23, an operation handle 24, a circulating device 3, a pneumatic centrifugal pump 31, a liquid inlet pipe 32 and a liquid outlet pipe 33.
Detailed Description
As shown in fig. 1 to 8, a glue solution stirring system includes a glue tank 1, a stirring device 2 and a circulating device 3; the stirring device 2 is in sliding fit with the glue tank 1, and the stirring mechanism 21 obliquely extends into the glue tank 1; the circulating device 3 is positioned outside the glue tank 1 and communicated with the glue tank; the circulation device 3 is controlled by a viscosity sensor 11 to be opened and closed; the glue tank 1 is controlled by a liquid level sensor 12 to inject glue. Simple structure through 2 along the stirring that rolls of glue groove 1 with glue groove 1 roll complex agitating unit, goes deep into glue groove 1 through rotating 21 slopes of rabbling mechanism and adjusts and enlarge stirring range, through responding to viscosity and liquid level change by viscosity sensor 11 and level sensor 12, by 3 switching circulation glue solutions of PLC controller control circulating device and injecting glue, but the viscosity and the degree of consistency of accurate control glue solution, convenient operation is simple.
In the preferred scheme, the glue groove 1 is a hollow groove body with an opening at the upper side, the groove wall is provided with a viscosity sensor 11 and a liquid level sensor 12 which are connected with a PLC controller and are deeply arranged in the groove, and a glue injection port 13 is arranged at the upper part of the liquid level sensor 12. The structure is simple, when the device is used, the viscosity sensor 11 is used for sensing a viscosity signal of glue solution in the glue tank 1, the liquid level sensor 12 is used for sensing a liquid level signal, and the PLC is used for receiving and processing the viscosity signal and the liquid level signal in a contact manner and comparing the viscosity signal and the liquid level signal with a set value; when the viscosity signal reaches a set value, the PLC controls the circulating device 3 to start circulating glue solution, so that the upper layer and the lower layer of the circulating glue solution are more uniform; when the liquid level signal reaches a set value, the PLC controls the material conveying device to supply the glue solution to the glue injection port 13 to the glue tank 1, so that the situation that the glue solution amount is small and the viscosity of the glue solution is increased due to the fact that the volume is volatilized quickly is avoided.
In a preferred scheme, the stirring device 2 comprises an air motor 22 connected with the stirring mechanism 21, a rolling seat 23 connected with the air motor 22 and an operating handle 24, wherein the rolling seat 23 is matched with the notch of the glue tank 1 to roll. The structure is simple, when the glue stirring device is used, the pneumatic motor 22 drives the stirring mechanism 21 to rotate and stir glue in the glue tank 1, the operating handle 24 is stressed to drive the rolling seat 23 to roll along the notch of the glue tank 1, and the operation is convenient, simple and labor-saving; the glue solution flows by adopting a mode of stirring while rolling, and the uniformity of the glue solution is improved.
In a preferred scheme, the circulating device 3 comprises a liquid inlet pipe 32 and a liquid outlet pipe 33 which are connected with a pneumatic centrifugal pump 31, the liquid inlet pipe 32 is communicated with the bottom of the glue groove 1, the liquid outlet pipe 33 is communicated with the middle upper part of the glue groove 1, the viscosity sensor 11 is positioned at the lower part of the liquid outlet pipe 33, the liquid level sensor 12 is positioned at the upper part of the liquid outlet pipe 33, and the pneumatic centrifugal pump 31 is connected with a PLC (programmable logic controller). The structure is simple, when the viscosity sensor 11 is used, when the viscosity sensor reaches a set value, the PLC controller controls the pneumatic centrifugal pump 31 to work, the pneumatic centrifugal pump 31 generates centrifugal force to pump glue solution from the glue tank 1, and the glue solution is conveyed to the liquid discharge pipe 33 along the liquid inlet pipe 32 and discharged into the glue tank 1, and the viscosity and the uniformity of the glue solution are changed by the circulation; when the sensing value of the viscosity sensor 11 is lower than the set value, the PLC controller controls the pneumatic centrifugal pump 31 to stop; after the liquid level of the liquid level sensor 12 positioned at the upper part of the liquid discharge pipe 33 is reduced, the PLC controller controls the material conveying device to start material supplement.
In a preferred scheme, the stirring mechanism 21 comprises a stirring shaft positioned in a stirring cover and a stirring paddle connected with the stirring shaft, and one end of the stirring cover and one end of the stirring shaft are respectively connected with a motor base and an output shaft of the pneumatic motor 22; the stirring cover is a hollow cylinder with a net structure, and the stirring paddle is positioned in a cover head with a larger lower end space. The structure is simple, when the stirring device is used, the pneumatic motor 22 works to drive the stirring shaft to rotate to drive the stirring paddle to rotate to stir glue solution, the cover head at the lower end of the stirring cover is large, the stirring paddle with a large diameter can be installed, and the stirring efficiency can be improved; the stirring cover with the fixed net structure drives the glue solution to be cut with the stirring cover when the stirring shaft and the stirring paddle are stirred in a rotating mode to form vortex and surge, solid substances in the glue solution are easily diffused and mixed, and the uniformity is improved.
In a preferred scheme, the rolling seat 23 comprises a supporting column connected with the upper side surface of the groove plate with a downward opening, an adjusting plate matched with the supporting column, a clamping plate fixed on the inner wall of the groove plate and a rolling shaft penetrating through the groove body; the groove plate is clamped with the rubber groove 1, the clamping plate clamps the groove wall, the rolling shaft is in rolling contact with the groove opening, and the adjusting plate is connected with the pneumatic motor 22. Simple structure, during the use, roll seat 23 and gluey groove 1's groove along the cooperation that rolls to connect and support agitating unit 2, make agitating unit 2 can stir when rolling, improve the scope of stirring, promote the glue solution degree of consistency.
In a preferred embodiment, the operating handle 24 comprises a handle attached to a fixed ring attached to the motor base of the air motor 22. Simple structure, when agitating unit 2 and gluey groove 1 cooperation roll, by the handle atress of operation handle 24, it is more laborsaving to operate.
In the preferred scheme, the support column of the rolling seat 23 is a rod-shaped body, a thrust ball bearing is matched with the rod-shaped body, the adjusting plate is sleeved with the rod-shaped body and is in contact with the thrust ball bearing, and the bent part at the other end of the adjusting plate is fixed with the pneumatic motor 22. Simple structure, during the use, regulating plate and rod cup joint with thrust ball bearing contact, the regulating plate can be rotatory around the support column, and pneumatic motor 22 connected with the regulating plate also can rotate, and pneumatic motor 22 can drive the rotatory stirring of rabbling mechanism 21, has further improved the stirring scope and the frequency in the unit interval, is favorable to controlling viscosity and degree of consistency.
In a preferable scheme, a rolling shaft of the rolling seat 23 is provided with a rolling bearing which is in contact rolling with a notch of the glue groove 1. Simple structure sets up the notch cooperation roll of antifriction bearing and gluey groove 1 on the roll axis, and is more nimble during the roll, laborsaving during the operation.
In a preferred embodiment, the clamping plate of the rolling seat 23 is a flat plate made of polyurethane material. The structure is simple, when in use, the clamping plate in the rolling seat 23 and the groove wall of the rubber groove 1 form a clamping shape, so that the accuracy of the motion track of the rolling seat 23 is improved; the clamping plate is made of polyurethane materials, has good elasticity, is favorable for adjusting the fit clearance in the rolling process, and improves the stability in the rolling process.
When the glue solution stirring system is installed and used, the stirring device 2 matched with the glue tank 1 in a rolling mode is used for stirring along the glue tank 1 in a rolling mode, the stirring mechanism 21 is rotated to obliquely extend into the glue tank 1 to adjust and expand the stirring range, the viscosity sensor 11 and the liquid level sensor 12 sense viscosity and liquid level changes, the PLC controller controls the circulating device 3 to open and close circulating glue solution and glue injection, the viscosity and the uniformity of the glue solution can be accurately controlled, and the glue solution stirring system is convenient and simple to operate.
When the device is used, the viscosity sensor 11 is used for sensing a viscosity signal of glue solution in the glue tank 1, the liquid level sensor 12 is used for sensing a liquid level signal, and the PLC is used for receiving and processing the viscosity signal and the liquid level signal in a contact manner and comparing the viscosity signal and the liquid level signal with a set value; when the viscosity signal reaches a set value, the PLC controls the circulating device 3 to start circulating glue solution, so that the upper layer and the lower layer of the circulating glue solution are more uniform; when the liquid level signal reaches a set value, the PLC controls the material conveying device to supply the glue solution to the glue injection port 13 to the glue tank 1, so that the situation that the glue solution amount is small and the viscosity of the glue solution is increased due to the fact that the volume is volatilized quickly is avoided.
When the glue stirring device is used, the pneumatic motor 22 drives the stirring mechanism 21 to rotate and stir glue solution in the glue tank 1, the operating handle 24 is stressed to drive the rolling seat 23 to roll along the notch of the glue tank 1, and the operation is convenient, simple and labor-saving; the glue solution flows by adopting a mode of stirring while rolling, and the uniformity of the glue solution is improved.
When the automatic glue-extracting device is used, when the viscosity sensor 11 reaches a set value, the PLC controller controls the pneumatic centrifugal pump 31 to work, the pneumatic centrifugal pump 31 generates centrifugal force to extract glue solution from the glue tank 1, the glue solution is conveyed to the liquid discharge pipe 33 along the liquid inlet pipe 32 and discharged into the glue tank 1, and the viscosity and the uniformity of the glue solution are changed by the circulation; when the sensing value of the viscosity sensor 11 is lower than the set value, the PLC controller controls the pneumatic centrifugal pump 31 to stop; after the liquid level of the liquid level sensor 12 positioned at the upper part of the liquid discharge pipe 33 is reduced, the PLC controller controls the material conveying device to start material supplement.
When the stirring device is used, the pneumatic motor 22 works to drive the stirring shaft to rotate to drive the stirring paddle to rotate to stir glue solution, the cover head at the lower end of the stirring cover is large, the stirring paddle with a large diameter can be installed, and the stirring efficiency is improved; the stirring cover with the fixed net structure drives the glue solution to be cut with the stirring cover when the stirring shaft and the stirring paddle are stirred in a rotating mode to form vortex and surge, solid substances in the glue solution are easily diffused and mixed, and the uniformity is improved.
During the use, roll seat 23 and the groove edge roll cooperation of gluey groove 1 to connect and support agitating unit 2, make agitating unit 2 can stir when rolling, improve the scope of stirring, promote the glue solution degree of consistency.
When the stirring device 2 is matched with the rubber tank 1 to roll, the handle of the operating handle 24 is stressed, so that the operation is more labor-saving.
During the use, regulating plate and the rod-shaped body cup joint with thrust ball bearing contact, and the regulating plate can be rotatory around the support column, and pneumatic motor 22 connected with the regulating plate also can rotate, and pneumatic motor 22 can drive the rotatory stirring of rabbling mechanism 21, has further improved the stirring range and the frequency in the unit interval, is favorable to controlling viscosity and degree of consistency.
The rolling shaft is provided with a rolling bearing which is matched with the notch of the rubber groove 1 to roll, so that the rolling shaft is more flexible in rolling and labor-saving in operation.
The clamping plate in the rolling seat 23 and the groove wall of the rubber groove 1 form a clamping shape, so that the accuracy of the motion track of the rolling seat 23 is improved; the clamping plate is made of polyurethane materials, has good elasticity, is favorable for adjusting the fit clearance in the rolling process, and improves the stability in the rolling process.
The above-described embodiments are merely preferred embodiments of the present invention, and should not be construed as limiting the present invention, and features in the embodiments and examples in the present application may be arbitrarily combined with each other without conflict. The protection scope of the present invention is defined by the claims, and includes equivalents of technical features of the claims. I.e., equivalent alterations and modifications within the scope hereof, are also intended to be within the scope of the invention.
Claims (10)
1. The utility model provides a glue solution mixing system, characterized by: the device comprises a glue tank (1), a stirring device (2) and a circulating device (3); the stirring device (2) is in sliding fit with the glue tank (1), and the stirring mechanism (21) obliquely extends into the glue tank (1); the circulating device (3) is positioned outside the glue groove (1) and communicated with the glue groove; the circulating device (3) is controlled to be opened and closed by a viscosity sensor (11); the glue tank (1) is controlled by a liquid level sensor (12) to inject glue.
2. The glue solution stirring system of claim 1, wherein: the glue groove (1) is a hollow groove body with an opening at the upper side, a viscosity sensor (11) and a liquid level sensor (12) which are connected with a PLC are arranged on the groove wall to be deeply arranged in the groove, and a glue injection port (13) is arranged at the upper part of the liquid level sensor (12).
3. The glue solution stirring system of claim 2, wherein: agitating unit (2) include pneumatic motor (22) be connected with rabbling mechanism (21), roll seat (23) and operation handle (24) be connected with pneumatic motor (22), roll seat (23) and the notch cooperation roll of gluey groove (1).
4. The glue solution stirring system of claim 2, wherein: circulating device (3) are including feed liquor pipe (32) and fluid-discharge tube (33) be connected with pneumatic centrifugal pump (31), feed liquor pipe (32) and gluey groove (1) bottom UNICOM, upper portion UNICOM in fluid-discharge tube (33) and gluey groove (1), and viscosity sensor (11) are located the lower part of fluid-discharge tube (33), and level sensor (12) are located the upper portion of fluid-discharge tube (33), and pneumatic centrifugal pump (31) are connected with the PLC controller.
5. The glue solution stirring system of claim 3, wherein: the stirring mechanism (21) comprises a stirring shaft positioned in the stirring cover and a stirring paddle connected with the stirring shaft, and one end of the stirring cover and one end of the stirring shaft are respectively connected with a motor seat and an output shaft of the pneumatic motor (22); the stirring cover is a hollow cylinder with a net structure, and the stirring paddle is positioned in a cover head with a larger lower end space.
6. The glue solution stirring system of claim 3, wherein: the rolling seat (23) comprises a supporting column connected with the upper side surface of the groove plate with a downward opening, an adjusting plate matched with the supporting column, a clamping plate fixed on the inner wall of the groove plate and a rolling shaft penetrating through the groove body; the groove plate is clamped with the rubber groove (1), the clamping plate clamps the groove wall, the rolling shaft is in rolling contact with the groove opening, and the adjusting plate is connected with the pneumatic motor (22).
7. The glue solution stirring system of claim 3, wherein: the operating handle (24) comprises a handle connected with a fixed ring, and the fixed ring is connected with a motor seat of the pneumatic motor (22).
8. The glue solution stirring system of claim 6, wherein: the support column of rolling seat (23) is the rod-shaped body, has thrust ball bearing with the rod-shaped body cooperation, and the regulating plate cup joints with the rod-shaped body and contacts with thrust ball bearing, and the regulating plate other end kink is fixed with pneumatic motor (22).
9. The glue solution stirring system of claim 6, wherein: and a rolling shaft of the rolling seat (23) is provided with a rolling bearing which is in contact rolling with the notch of the rubber groove (1).
10. The glue solution stirring system of claim 6, wherein: the clamping plate of the rolling seat (23) is a flat plate made of polyurethane material.
Priority Applications (1)
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CN111672395A (en) * | 2020-06-12 | 2020-09-18 | 苏州红杉自动化科技有限公司 | RTM automatic glue mixing machine |
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