CN220345751U

CN220345751U - Batching kettle capable of uniformly mixing materials

Info

Publication number: CN220345751U
Application number: CN202322015254.8U
Authority: CN
Inventors: 杜连臣; 申宏昌; 李立力; 奈禹娜
Original assignee: Liaoning Baiwei Technology Co ltd
Current assignee: Liaoning Baiwei Technology Co ltd
Priority date: 2023-07-29
Filing date: 2023-07-29
Publication date: 2024-01-16
Anticipated expiration: 2033-07-29

Abstract

The utility model provides a batching kettle with uniform mixing, and belongs to the technical field of batching kettles. This batching cauldron that compounding is even, the reactor comprises a kettle body, the inside of the cauldron body is provided with rabbling mechanism, the top surface fixed mounting of the cauldron body has the biax motor, the one end output shaft and the rabbling mechanism of biax motor are connected, the front surface of the cauldron body is provided with the PLC controller, biax motor and PLC controller electric connection, the premix subassembly includes the premix case, the top surface fixed mounting of premix case has notes material pipe two. According to the utility model, the PLC is used for controlling the rotation of the double-shaft motor, when the double-shaft motor rotates, the stirring mechanism in the kettle body is driven to rotate, the rotating shaft is driven to rotate, when the rotating shaft rotates, the stirring plate and the fixed sleeve are driven to rotate in the premixing box, a plurality of small amounts of materials are premixed firstly, then the materials are injected into the kettle body, and the materials are mixed with large amounts of materials, so that the mixing effect is improved.

Description

Batching kettle capable of uniformly mixing materials

Technical Field

The utility model relates to the technical field of batching kettles, in particular to a batching kettle with uniform mixing.

Background

The batch reactor is a type of reactor commonly used in the chemical industry and the pharmaceutical industry, which generally adopts a closed container or an open container to mix two or more raw materials together in a heating, mixing, stirring, reacting and other manners for chemical reaction, and in general, the batch reactor is a type of reactor commonly used in the chemical industry and the pharmaceutical industry, has a wide application range, and has important significance in improving the production efficiency and the product quality of the chemical industry.

The existing batching kettle still has some problems in the actual use process, for example, in the actual use process of the existing batching kettle, raw materials which are required to be used are directly added into the kettle together for mixing and stirring, and the stirring and mixing mode is slower in speed, so that the duration of mixing is prolonged.

Disclosure of Invention

In order to overcome the defects, the utility model provides a uniformly mixed material batching kettle which solves the technical problems or at least partially solves the problems.

The utility model is realized in the following way:

the utility model provides a batching kettle with uniform mixing, which comprises a kettle body, wherein a stirring mechanism is arranged in the kettle body, a first material injection pipe is arranged on the top surface of the kettle body, a double-shaft motor is fixedly arranged on the top surface of the kettle body, one end output shaft of the double-shaft motor is connected with the stirring mechanism, a PLC (programmable logic controller) is arranged on the front surface of the kettle body, and the double-shaft motor is electrically connected with the PLC;

the premix assembly comprises a premix box, and a second material injection pipe is fixedly arranged on the top surface of the premix box;

the intermittent material injection assembly comprises a material pumping pump, wherein the material pumping pump is fixedly arranged on the top surface of the kettle body, and the material pumping pump is electrically connected with the PLC.

In a preferred scheme, the inside rotation of premix case is installed the pivot, the fixed sleeve has been cup jointed to the surface mounting of pivot, fixed sleeve's surface fixed mounting has the stirring board, the bottom surface fixed mounting of stirring board has the compounding axle.

In a preferred scheme, one end of the rotating shaft is fixedly connected with the output shaft of the other end of the double-shaft motor.

In a preferred scheme, the top surface of the kettle body is fixedly provided with a supporting frame, and the premixing box is fixedly arranged on the top surface of the supporting frame.

In a preferred scheme, the surface fixed mounting of cauldron body has the solid fixed ring, the inside fixed mounting of solid fixed ring has the supporting leg, the top surface at the solid fixed ring is fixed to the PLC controller.

In a preferred scheme, the suction end of the suction pump is fixedly connected with a connecting pipe, and the other end of the connecting pipe extends to the inside of the premixing box.

In a preferred scheme, the discharge end of the material sucking pump is fixedly connected with a conveying pipe, and one end of the conveying pipe extends to the inside of the kettle body.

In a preferred scheme, the end of the conveying pipe extending to the inside of the kettle body is fixedly provided with a spray head.

The utility model provides a batching kettle with uniform mixing, which has the beneficial effects that:

1. through setting up the premix subassembly, rotate through PLC controller control biax motor, when biax motor rotates, drive the internal rabbling mechanism of cauldron and rotate, drive the pivot simultaneously and rotate, drive stirring board and fixed sleeve when the pivot rotates and rotate in the inside of premixing the case, at first premix a plurality of a small amount of materials, then reinject into the inside of the cauldron body, mix with the material that the volume is big to improve the effect of compounding, avoided current disposable with all materials add the inside of the cauldron body simultaneously and make the problem that the compounding time increases.

2. Through setting up intermittent type nature material injection subassembly, take out the material pump through PLC controller control and start, take out the material pump when starting, with the material that premix in the premix case inside was accomplished through connecting pipe and conveyer pipe suction to the inside of the cauldron body to, spray to the inside of the cauldron body through the shower nozzle, simultaneously, take out the material pump indirection and start, further improved the effect of compounding and reduced the duration of compounding.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present utility model and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is an overall perspective view provided by an embodiment of the present utility model;

FIG. 2 is a schematic view of an overall cross-sectional structure according to an embodiment of the present utility model;

FIG. 3 is a schematic diagram of an overall rear view structure according to an embodiment of the present utility model;

fig. 4 is a schematic diagram of a spray head structure according to an embodiment of the present utility model.

In the figure: 1. a kettle body; 2. a first material injection pipe; 3. a biaxial motor; 4. a fixing ring; 5. support legs; 6. a PLC controller; 7. a support frame; 8. a premix tank; 9. a second material injection pipe; 10. a rotating shaft; 11. a fixed sleeve; 12. a stirring plate; 13. a mixing shaft; 14. a material pump; 15. a connecting pipe; 16. a delivery tube; 17. a spray head.

Detailed Description

For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model.

Examples

Referring to fig. 1-4, the present utility model provides a technical solution: the utility model provides a batching cauldron that compounding is even, includes the cauldron body 1, and the inside of the cauldron body 1 is provided with rabbling mechanism, and injection pipe one 2 is installed to the top surface of the cauldron body 1, and the top surface fixed mounting of the cauldron body 1 has biax motor 3, and the one end output shaft of biax motor 3 is connected with rabbling mechanism, and the front surface of the cauldron body 1 is provided with PLC controller 6, biax motor 3 and PLC controller 6 electric connection;

the premix component comprises a premix box 8, a second material injection pipe 9 is fixedly arranged on the top surface of the premix box 8, a rotating shaft 10 is rotatably arranged in the premix box 8, a fixed sleeve 11 is fixedly sleeved on the outer surface of the rotating shaft 10, a stirring plate 12 is fixedly arranged on the outer surface of the fixed sleeve 11, a mixing shaft 13 is fixedly arranged on the bottom surface of the stirring plate 12, one end of the rotating shaft 10 is fixedly connected with the other end output shaft of the double-shaft motor 3, the double-shaft motor 3 is controlled to rotate through a PLC (programmable logic controller) 6, when the double-shaft motor 3 rotates, a stirring mechanism in the kettle body 1 is driven to rotate, meanwhile, the rotating shaft 10 is driven to rotate, when the rotating shaft 10 rotates, the stirring plate 12 and the fixed sleeve 11 are driven to rotate in the premix box 8, a plurality of small amounts of materials are firstly premixed, then are injected into the kettle body 1, and are mixed with a large amount of materials, so that the mixing effect is improved, and the problem that mixing time is increased due to the fact that all materials are simultaneously added into the kettle body 1 at one time at the same time is avoided;

the top surface fixed mounting of cauldron body 1 has support frame 7, and premix case 8 fixed mounting is at the top surface of support frame 7, through setting up support frame 7, can carry out stable installation to premix case 8.

The surface fixed mounting of cauldron body 1 has solid fixed ring 4, and solid fixed mounting has supporting leg 5 in the inside of fixed ring 4, and PLC controller 6 fixed mounting is at solid fixed ring 4's top surface, through setting up solid fixed ring 4 and supporting leg 5, can effectually carry out stable support to the device whole.

Intermittent type nature notes material subassembly includes pump 14, pump 14 fixed mounting is at the top surface of the cauldron body 1, pump 14 and PLC controller 6 electric connection, pump 14's suction end fixedly connected with connecting pipe 15, the other end of connecting pipe 15 extends to the inside of premixing case 8, pump 14's discharge end fixedly connected with conveyer pipe 16, the inside of cauldron body 1 is extended to one end of conveyer pipe 16, the one end fixed mounting who extends to the inside of cauldron body 1 has shower nozzle 17, pump 14 start is controlled through PLC controller 6, when pump 14 starts, the material that will premix case 8 inside premix accomplished is through connecting pipe 15 and conveyer pipe 16 suction to the inside of the cauldron body 1 to, spray to the inside of the cauldron body 1 through shower nozzle 17, simultaneously, pump 14 can indirectly start, further improved the effect of compounding and reduce the duration of compounding.

Specifically, the working process or working principle of the batching kettle with uniform mixing comprises the following steps: when the mixer is used, firstly, large-amount materials are injected into the kettle body 1 through the first injection pipe 2, then other small-amount materials are added into the premixing box 8 through the second injection pipe 9, finally, the rotation of the double-shaft motor 3 is controlled through the PLC 6, when the double-shaft motor 3 rotates, the stirring mechanism in the kettle body 1 is driven to rotate, the rotating shaft 10 is driven to rotate, the stirring plate 12 and the fixed sleeve 11 are driven to rotate in the premixing box 8 when the rotating shaft 10 rotates, a plurality of small-amount materials are premixed firstly, then the materials are injected into the kettle body 1 and mixed with the large-amount materials, so that the mixing effect is improved, and the problem that the mixing time is increased due to the fact that all materials are simultaneously added into the kettle body 1 at one time in the prior art is avoided;

after a small amount of material compounding is accomplished, take out the material pump 14 start through PLC controller 6 control, take out the material pump 14 when starting, with the material that premix in the premix case 8 is accomplished through connecting pipe 15 and conveyer pipe 16 suction to the inside of cauldron body 1 to, spray to the inside of cauldron body 1 through shower nozzle 17, simultaneously, take out the material pump 14 can indirectly start, further improved the effect of compounding and reduce the duration of compounding.

It should be noted that, the PLC controller 6 and the biaxial motor 3 are devices or apparatuses existing in the prior art, or are devices or apparatuses that can be implemented in the prior art, and the power supply, the specific composition and the principle thereof are clear to those skilled in the art, so they will not be described in detail.

Claims

1. The utility model provides a batching cauldron that compounding is even, includes the cauldron body (1), the inside of cauldron body (1) is provided with rabbling mechanism, its characterized in that, injection pipe one (2) are installed to the top surface of cauldron body (1), the top surface fixed mounting of cauldron body (1) has biax motor (3), the one end output shaft and the rabbling mechanism of biax motor (3) are connected, the front surface of cauldron body (1) is provided with PLC controller (6), biax motor (3) and PLC controller (6) electric connection;

the premix component comprises a premix box (8), and a second material injection pipe (9) is fixedly arranged on the top surface of the premix box (8);

intermittent material injection assembly, intermittent material injection assembly includes pump (14), pump (14) fixed mounting is at the top surface of cauldron body (1), pump (14) and PLC controller (6) electric connection.

2. The batching kettle with uniform mixing according to claim 1, characterized in that a rotating shaft (10) is rotatably installed in the premixing box (8), a fixing sleeve (11) is fixedly sleeved on the outer surface of the rotating shaft (10), a stirring plate (12) is fixedly installed on the outer surface of the fixing sleeve (11), and a mixing shaft (13) is fixedly installed on the bottom surface of the stirring plate (12).

3. A uniformly mixed material batching kettle according to claim 2, wherein one end of the rotating shaft (10) is fixedly connected with the output shaft of the other end of the double-shaft motor (3).

4. The batching kettle with uniform mixing according to claim 1, wherein a supporting frame (7) is fixedly arranged on the top surface of the kettle body (1), and the premixing box (8) is fixedly arranged on the top surface of the supporting frame (7).

5. The batching kettle with uniform mixing according to claim 1, wherein a fixed ring (4) is fixedly arranged on the outer surface of the kettle body (1), supporting legs (5) are fixedly arranged in the fixed ring (4), and the PLC controller (6) is fixedly arranged on the top surface of the fixed ring (4).

6. A uniformly mixed material batching kettle according to claim 1, wherein the material sucking end of the material sucking pump (14) is fixedly connected with a connecting pipe (15), and the other end of the connecting pipe (15) extends to the inside of the premixing box (8).

7. The batching kettle with uniform mixing according to claim 1, wherein the discharge end of the material pumping pump (14) is fixedly connected with a conveying pipe (16), and one end of the conveying pipe (16) extends to the inside of the kettle body (1).

8. A uniformly mixed material proportioning kettle as claimed in claim 7, wherein a nozzle (17) is fixedly arranged at one end of the conveying pipe (16) extending to the inside of the kettle body (1).