CN110920180A - Flame-retardant polyester fabric and manufacturing method thereof - Google Patents
Flame-retardant polyester fabric and manufacturing method thereof Download PDFInfo
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- CN110920180A CN110920180A CN201911250325.4A CN201911250325A CN110920180A CN 110920180 A CN110920180 A CN 110920180A CN 201911250325 A CN201911250325 A CN 201911250325A CN 110920180 A CN110920180 A CN 110920180A
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- flame
- polyester fabric
- retardant
- fabric
- retardant polyester
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/047—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material made of fibres or filaments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/20—All layers being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0292—Polyurethane fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/08—Animal fibres, e.g. hair, wool, silk
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
- B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a flame-retardant polyester fabric and a manufacturing method thereof, wherein the flame-retardant polyester fabric comprises a polyester fabric body, a fiber layer and a flame-retardant layer are sequentially arranged on the outer side of the polyester fabric body, and the manufacturing method comprises the following steps: the method comprises the following steps: interweaving warp yarns and weft yarns to form a polyester fabric body, and performing the second step: placing the polyester fabric body in the first step into finishing liquid, and performing a third step: connecting the fiber layer and the flame-retardant layer sequentially outside the polyester fabric body dried in the step two through the adhesive layer to form a flame-retardant polyester fabric; step four: and (4) washing residues on the surface of the flame-retardant polyester fabric in the third step by using deionized water, and naturally drying. The polyester fabric has soft hand feeling and durability, the flame retardance of the polyester fabric can be improved, the production period of the fabric is shortened, and the production benefit of enterprises is improved.
Description
Technical Field
The invention belongs to the technical field of polyester fabrics, and particularly relates to a flame-retardant polyester fabric and a manufacturing method thereof.
Background
Terylene is an important variety in synthetic fibers and is the trade name of polyester fibers in China. The fiber is prepared by using Purified Terephthalic Acid (PTA) or dimethyl terephthalate (DMT) and ethylene glycol (MEG) as raw materials, performing esterification or ester exchange and polycondensation reaction to prepare fiber-forming high polymer, namely polyethylene terephthalate (PET), and spinning and post-processing the fiber. The polyester fiber fabric has more types, and besides the pure polyester fabrics woven by the fabric, the polyester fiber fabric also has a plurality of products blended or interwoven with various textile fibers and polyester, so that the defects of the pure polyester fabrics are overcome, and better wearability is exerted. The terylene textile is developing towards the naturalization of synthetic fibers such as wool-like fibers, silk-like fibers, hemp-like fibers, deerskin-like fibers and the like.
The flame-retardant polyester fabric on the market at present is mainly characterized in that a flame-retardant auxiliary agent is added in the post-finishing upper softening process, the auxiliary agent is attached to the surface of fibers, absorbs heat in a combustion area under the condition of fabric combustion, dilutes and isolates air, so that combustion is prevented, but the flame-retardant polyester fabric has defects, on one hand, the flame-retardant polyester fabric is attached to the surface of the fibers, and the auxiliary agent can be washed off after multiple times of washing, so that the flame retardant property of the fibers can be weakened; on the other hand, the addition of the auxiliary agent enables the fabric to feel astringent and not soft.
Disclosure of Invention
The invention provides a flame-retardant polyester fabric and a manufacturing method thereof, and aims to solve the problems of poor flame retardance, poor hand feeling and softness of the fabric.
The invention is realized in this way, the flame-retardant terylene fabric and the manufacturing method thereof, including the terylene fabric body, the outer side of the terylene fabric body is provided with the fiber layer and the flame-retardant layer in sequence, and bonding layers are arranged among the fabric body, the fiber layer and the flame-retardant layer, and the manufacturing steps include:
the method comprises the following steps: interweaving warp yarns and weft yarns to form a polyester fabric body, wherein the warp yarns are made of polyester yarns, and the weft yarns are made of silk;
step two: placing the polyester fabric body in the first step into finishing liquid according to a bath ratio of 1: 30, preserving heat at 40-50 ℃, shaking for 20-30min, padding, and drying at 35 ℃;
step three: connecting the fiber layer and the flame-retardant layer sequentially outside the polyester fabric body dried in the step two through the adhesive layer to form a flame-retardant polyester fabric;
step four: cleaning residues on the surface of the flame-retardant polyester fabric in the third step by using deionized water, and naturally drying;
step five: cleaning the impure hairs on the surface of the flame-retardant polyester fabric in the fourth step, cleaning the impure hairs on the surface of the flame-retardant polyester fabric by using a impure hair trimmer, carding the impure hairs on the surface of the flame-retardant polyester fabric through a carding step before the impure hairs are cleaned, trimming the impure hairs on the surface of the flame-retardant polyester fabric by using the impure hair trimmer for one time, and manually cleaning the impure hairs on the surface of the flame-retardant polyester fabric for the second time by using workers;
step six: putting the flame-retardant polyester fabric trimmed and cleaned in the fifth step on a dyeing machine for dyeing, softening the dyed flame-retardant polyester fabric, dehydrating and drying, and shaping the post-treated fabric to obtain a finished fabric;
step seven: the finished fabric is wound into a roll by the winding machine and is stored in the storage bin, and the second fabric of the roll is convenient for workers to store and transport.
The flame-retardant layer is formed by mutually weaving flame-retardant warps and flame-retardant wefts, and the flame-retardant warps and the flame-retardant wefts are respectively formed by twisting 2-5 terylene and 2-5 spandex.
The adhesive layer is polyvinyl alcohol environment-friendly glue, and the thickness of the adhesive layer is 0.10-0.20 mm.
The fiber layer is made of polyester fibers, and the thickness of the fiber layer is 0.5mm-0.15 mm.
The thickness of the flame-retardant layer is 0.20mm-0.25mm
Compared with the prior art, the invention has the beneficial effects that: by processing the terylene fabric body in the second step, the service life of the fabric can be prolonged, and the aging resistance of the fabric is improved; the method has the advantages that the miscellaneous hairs on the surface of the flame-retardant polyester fabric are treated in the fifth step, so that the product quality can be guaranteed, the luster of the flame-retardant polyester fabric is improved, and the market is good; the flame-retardant warp and the flame-retardant weft are respectively twisted by 2-5 terylene and 2-5 spandex, so that the overall hand feeling of the fabric can be improved, the flame retardance of the fabric can be increased, the fabric can be safely protected in the autumn and winter of dry materials, and the flame-retardant fabric has a good application prospect; the polyester fabric has soft hand feeling and durability, the flame retardance of the polyester fabric can be improved, the production period of the fabric is shortened, and the production benefit of enterprises is improved.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example one
The flame-retardant polyester fabric comprises a polyester fabric body, wherein a fiber layer and a flame-retardant layer are sequentially arranged on the outer side of the polyester fabric body, bonding layers are arranged among the fabric body, the fiber layer and the flame-retardant layer, and the manufacturing steps of the flame-retardant polyester fabric comprise: the method comprises the following steps: interweaving warp yarns and weft yarns to form a polyester fabric body, wherein the warp yarns are made of polyester yarns, and the weft yarns are made of silk; step two: placing the polyester fabric body in the first step into finishing liquid according to a bath ratio of 1: 30, preserving heat at 40-50 ℃, shaking for 20-30min, padding, and drying at 35 ℃; step three: connecting the fiber layer and the flame-retardant layer sequentially outside the polyester fabric body dried in the step two through the adhesive layer to form a flame-retardant polyester fabric; step four: cleaning residues on the surface of the flame-retardant polyester fabric in the third step by using deionized water, and naturally drying; step five: cleaning the impure hairs on the surface of the flame-retardant polyester fabric in the fourth step, cleaning the impure hairs on the surface of the flame-retardant polyester fabric by using a impure hair trimmer, carding the impure hairs on the surface of the flame-retardant polyester fabric through a carding step before the impure hairs are cleaned, trimming the impure hairs on the surface of the flame-retardant polyester fabric by using the impure hair trimmer for one time, and manually cleaning the impure hairs on the surface of the flame-retardant polyester fabric for the second time by using workers; step six: putting the flame-retardant polyester fabric trimmed and cleaned in the fifth step on a dyeing machine for dyeing, softening the dyed flame-retardant polyester fabric, dehydrating and drying, and shaping the post-treated fabric to obtain a finished fabric; step seven: the finished fabric is wound into a roll by the winding machine and is stored in the storage bin, and the second fabric of the roll is convenient for workers to store and transport.
Example two
The flame-retardant layer is formed by mutually weaving flame-retardant warps and flame-retardant wefts, and the flame-retardant warps and the flame-retardant wefts are respectively formed by twisting 2-5 terylene and 2-5 spandex.
The adhesive layer is polyvinyl alcohol environment-friendly glue, and the thickness of the adhesive layer is 0.10-0.20 mm.
The fiber layer is made of polyester fibers, and the thickness of the fiber layer is 0.5mm-0.15 mm.
The thickness of the flame-retardant layer is 0.20mm-0.25 mm.
EXAMPLE III
By processing the terylene fabric body in the second step, the service life of the fabric can be prolonged, and the aging resistance of the fabric is improved; the method has the advantages that the miscellaneous hairs on the surface of the flame-retardant polyester fabric are treated in the fifth step, so that the product quality can be guaranteed, the luster of the flame-retardant polyester fabric is improved, and the market is good; the flame-retardant warp and the flame-retardant weft are respectively twisted by 2-5 terylene and 2-5 spandex, so that the overall hand feeling of the fabric can be improved, the flame retardance of the fabric can be increased, the fabric can be safely protected in the autumn and winter of dry materials, and the flame-retardant fabric has a good application prospect; the polyester fabric has soft hand feeling and durability, the flame retardance of the polyester fabric can be improved, the production period of the fabric is shortened, and the production benefit of enterprises is improved.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The flame-retardant polyester fabric and the manufacturing method thereof are characterized in that: including the dacron surface fabric body, fibrous layer, fire-retardant layer have set gradually in the dacron surface fabric body outside, all be provided with the bond line between surface fabric body, fibrous layer, the fire-retardant layer, its manufacturing procedure includes:
the method comprises the following steps: interweaving warp yarns and weft yarns to form a polyester fabric body, wherein the warp yarns are made of polyester yarns, and the weft yarns are made of silk;
step two: placing the polyester fabric body in the first step into finishing liquid according to a bath ratio of 1: 30, preserving heat at 40-50 ℃, shaking for 20-30min, padding, and drying at 35 ℃;
step three: connecting the fiber layer and the flame-retardant layer sequentially outside the polyester fabric body dried in the step two through the adhesive layer to form a flame-retardant polyester fabric;
step four: cleaning residues on the surface of the flame-retardant polyester fabric in the third step by using deionized water, and naturally drying;
step five: cleaning the impure hairs on the surface of the flame-retardant polyester fabric in the fourth step, cleaning the impure hairs on the surface of the flame-retardant polyester fabric by using a impure hair trimmer, carding the impure hairs on the surface of the flame-retardant polyester fabric through a carding step before the impure hairs are cleaned, trimming the impure hairs on the surface of the flame-retardant polyester fabric by using the impure hair trimmer for one time, and manually cleaning the impure hairs on the surface of the flame-retardant polyester fabric for the second time by using workers;
step six: putting the flame-retardant polyester fabric trimmed and cleaned in the fifth step on a dyeing machine for dyeing, softening the dyed flame-retardant polyester fabric, dehydrating and drying, and shaping the post-treated fabric to obtain a finished fabric;
step seven: the finished fabric is wound into a roll by the winding machine and is stored in the storage bin, and the second fabric of the roll is convenient for workers to store and transport.
2. The flame-retardant polyester fabric and the manufacturing method thereof according to claim 1, wherein the flame-retardant polyester fabric is characterized in that: the flame-retardant layer is formed by mutually weaving flame-retardant warps and flame-retardant wefts, and the flame-retardant warps and the flame-retardant wefts are respectively formed by twisting 2-5 terylene and 2-5 spandex.
3. The flame-retardant polyester fabric and the manufacturing method thereof according to claim 1, wherein the flame-retardant polyester fabric is characterized in that: the adhesive layer is polyvinyl alcohol environment-friendly glue, and the thickness of the adhesive layer is 0.10-0.20 mm.
4. The flame-retardant polyester fabric and the manufacturing method thereof according to claim 1, wherein the flame-retardant polyester fabric is characterized in that: the fiber layer is made of polyester fibers, and the thickness of the fiber layer is 0.5mm-0.15 mm.
5. The flame-retardant polyester fabric and the manufacturing method thereof according to claim 1, wherein the flame-retardant polyester fabric is characterized in that: the thickness of the flame-retardant layer is 0.20mm-0.25 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911250325.4A CN110920180A (en) | 2019-12-09 | 2019-12-09 | Flame-retardant polyester fabric and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911250325.4A CN110920180A (en) | 2019-12-09 | 2019-12-09 | Flame-retardant polyester fabric and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110920180A true CN110920180A (en) | 2020-03-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911250325.4A Pending CN110920180A (en) | 2019-12-09 | 2019-12-09 | Flame-retardant polyester fabric and manufacturing method thereof |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205275867U (en) * | 2015-12-29 | 2016-06-01 | 绍兴大发布业有限公司 | Dacron stamp looped fabric |
| CN206328534U (en) * | 2016-12-20 | 2017-07-14 | 吴江市万事达纺织有限公司 | A kind of fire-retardant shade fabric |
| CN109023634A (en) * | 2018-09-04 | 2018-12-18 | 嘉善中帛针纺有限公司 | A kind of flame-retardant polyester fabric and preparation method thereof |
| CN109421347A (en) * | 2017-09-01 | 2019-03-05 | 绍兴柯桥协尔纺织科技有限公司 | A kind of composite elastic looped fabric |
| CN208930863U (en) * | 2018-10-22 | 2019-06-04 | 罗曼罗兰创意设计（苏州）有限公司 | A kind of fire-retardant textile fabric |
-
2019
- 2019-12-09 CN CN201911250325.4A patent/CN110920180A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205275867U (en) * | 2015-12-29 | 2016-06-01 | 绍兴大发布业有限公司 | Dacron stamp looped fabric |
| CN206328534U (en) * | 2016-12-20 | 2017-07-14 | 吴江市万事达纺织有限公司 | A kind of fire-retardant shade fabric |
| CN109421347A (en) * | 2017-09-01 | 2019-03-05 | 绍兴柯桥协尔纺织科技有限公司 | A kind of composite elastic looped fabric |
| CN109023634A (en) * | 2018-09-04 | 2018-12-18 | 嘉善中帛针纺有限公司 | A kind of flame-retardant polyester fabric and preparation method thereof |
| CN208930863U (en) * | 2018-10-22 | 2019-06-04 | 罗曼罗兰创意设计（苏州）有限公司 | A kind of fire-retardant textile fabric |
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Application publication date: 20200327 |