CN110919108A - Gear hobbing machine - Google Patents

Gear hobbing machine Download PDF

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Publication number
CN110919108A
CN110919108A CN201911381791.6A CN201911381791A CN110919108A CN 110919108 A CN110919108 A CN 110919108A CN 201911381791 A CN201911381791 A CN 201911381791A CN 110919108 A CN110919108 A CN 110919108A
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CN
China
Prior art keywords
cutter
workpiece
depth
feeding
swing angle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911381791.6A
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Chinese (zh)
Inventor
赵叶坤
张冬
叶绍侃
杨宏伟
黄冠锋
邹晓阳
程文发
罗孝成
周昌
周开虎
甘艾婷
黄康振
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhongshan Maileite Intelligent Equipment Co Ltd</en>
Original Assignee
Zhongshan Maileite Intelligent Equipment Co Ltd</en>
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhongshan Maileite Intelligent Equipment Co Ltd</en> filed Critical Zhongshan Maileite Intelligent Equipment Co Ltd</en>
Priority to CN201911381791.6A priority Critical patent/CN110919108A/en
Publication of CN110919108A publication Critical patent/CN110919108A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F5/00Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made
    • B23F5/20Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made by milling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F23/00Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F23/00Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
    • B23F23/02Loading, unloading or chucking arrangements for workpieces
    • B23F23/06Chucking arrangements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23FMAKING GEARS OR TOOTHED RACKS
    • B23F23/00Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
    • B23F23/12Other devices, e.g. tool holders; Checking devices for controlling workpieces in machines for manufacturing gear teeth

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Gear Processing (AREA)

Abstract

The invention discloses a gear hobbing machine which comprises a base, a feeding mechanism, a swing angle mechanism, a cutter clamping mechanism and a workpiece clamping mechanism, wherein the feeding mechanism is installed on the base, the swing angle mechanism is installed on the feeding mechanism and is rotationally connected with the feeding mechanism, the cutter clamping mechanism is fixedly installed on the swing angle mechanism, the swing angle mechanism can drive the cutter clamping mechanism to deflect, the cutter clamping mechanism is used for clamping a hob and can drive the hob to rotate, the feeding mechanism can drive the hob to do feeding action, the workpiece clamping mechanism is fixedly installed on the base, the workpiece clamping mechanism is used for clamping a workpiece to be machined and can drive the workpiece to be machined to rotate, and the position and the rotating speed of the hob are matched with those of the workpiece to be machined. The invention can improve the gear machining precision, improve the machining efficiency, reduce the machining cost and machine various gears.

Description

Gear hobbing machine
Technical Field
The invention relates to the technical field of gear machining, in particular to a gear hobbing machine.
Background
Hobbing is the generating method of gears. When machining, the cutting tool and the workpiece make relative generating movement, the instantaneous center lines of the cutter and the workpiece mutually make pure rolling, a determined speed ratio relation is kept between the cutter and the workpiece, the obtained machining surface is the envelope surface of the cutting edge in the movement, a generating method is a common method for machining gears, and various gears can be machined. The gear is an important part commonly used in machine parts, the quality of the gear plays a crucial role in the performance of the machine, but the problems of low machining precision, low machining efficiency and high machining cost generally exist at present, and a common gear hobbing machine can only be used for machining one gear, so that the gear hobbing machine capable of improving the machining precision of the gear, improving the machining efficiency, reducing the machining cost and machining various gears is urgently needed to be researched and developed.
Disclosure of Invention
The invention aims to provide a gear hobbing machine capable of improving the machining precision of gears, improving the machining efficiency, reducing the machining cost and machining various gears, so as to solve the problems in the prior art.
In order to achieve the purpose, the invention provides the following scheme:
the invention provides a gear hobbing machine which comprises a base, a feeding mechanism, a swing angle mechanism, a cutter clamping mechanism and a workpiece clamping mechanism, wherein the feeding mechanism is installed on the base, the swing angle mechanism is installed on the feeding mechanism and is rotationally connected with the feeding mechanism, the cutter clamping mechanism is fixedly installed on the swing angle mechanism, the swing angle mechanism can drive the cutter clamping mechanism to deflect, the cutter clamping mechanism is used for clamping a hob and can drive the hob to rotate, the feeding mechanism can drive the hob to perform feeding action, the workpiece clamping mechanism is fixedly installed on the base, the workpiece clamping mechanism is used for clamping a workpiece to be machined and can drive the workpiece to be machined to rotate, and the position and the rotating speed of the hob are matched with those of the workpiece to be machined.
Preferably, the feed mechanism includes a depth component and a feed component, the depth component is fixedly mounted on the base, the feed component is mounted on the depth component, the tilt angle mechanism is mounted on the feed component and is rotationally connected with the feed component, the depth component can drive the hob to feed in the X-axis direction, and the feed component can drive the hob to feed in the Z-axis direction.
Preferably, the depth component comprises a depth motor, a depth screw rod and a depth screw nut, the depth screw rod is horizontally arranged, two ends of the depth screw rod are rotatably arranged on the base, one end of the depth screw rod is fixedly connected with an output shaft of the depth motor, a shell of the depth motor is fixed on the base, the depth screw nut is in threaded connection with the depth screw rod, and the feeding component is fixedly connected with the depth screw nut.
Preferably, the feeding assembly comprises a frame, a feeding screw, a feeding motor, a feeding screw nut and a mounting plate, the frame is fixedly connected with the depth feeding screw nut, the feeding screw is vertically mounted on the frame and rotatably connected with the frame, one end of the feeding screw is fixedly connected with an output shaft of the feeding motor, a housing of the feeding motor is fixed on the frame, the feeding screw nut is in threaded connection with the feeding screw, the mounting plate is located on one side of the frame and fixed on the feeding screw nut, the mounting plate is slidably connected with the frame, and the tilt angle mechanism is mounted on the mounting plate and rotatably connected with the mounting plate; the bottom of the frame is provided with at least one depth guide rail, and the base is fixedly provided with a depth sliding table matched with the depth guide rail.
Preferably, the swing angle mechanism includes chassis and swing angle drive assembly, T type groove has been seted up to the bottom on chassis, the fixed hydraulic lock that is provided with on the mounting panel is female, the hydraulic lock is female to pass through T type groove with the chassis is connected, the chassis can center on the axis of hydraulic lock is rotatory, the bottom on chassis be provided with the coaxial swing angle ring gear in T type groove, swing angle ring gear with swing angle drive assembly transmission is connected.
Preferably, the swing angle driving assembly comprises a worm wheel and a worm, the worm is horizontally and rotatably installed inside the installation plate, the worm wheel is arranged inside the installation plate and is meshed with the worm, a central shaft is fixed at the center of the worm wheel and is rotatably connected with the installation plate, the axis of the central shaft is parallel to the direction of an X axis, a gear coaxial with the worm wheel is fixedly arranged at one end of the central shaft, and the gear is internally meshed with the swing angle gear ring; one end of the worm extends to the outside of the mounting plate and is fixedly connected with a knob or a swing angle motor; the outer side of the chassis is fixedly provided with a swing angle dial which is coaxial with the chassis, and the mounting plate is provided with a pointer which is matched with the swing angle dial.
Preferably, the cutter clamping mechanism comprises a cutter driving motor, a shell of the cutter driving motor is fixed on the chassis, a rotating shaft is fixedly arranged at the center of the hob, and the rotating shaft is fixedly connected with an output shaft of the cutter driving motor.
Preferably, the cutter clamping mechanism further comprises a cutter jacking assembly, the cutter jacking assembly comprises a support, a cutter jacking seat and a cutter jacking, the support is mounted on the chassis, a shell of the cutter driving motor is fixed on the support, the cutter jacking seat is in sliding connection with the support, a first hydraulic rod is mounted on the support, a push rod of the first hydraulic rod is fixedly connected with one end of the cutter jacking seat, and the other end of the cutter jacking seat is fixedly provided with a cutter jacking matched with the end part of the rotating shaft.
Preferably, work piece clamping machine constructs including mount pad, solid fixed ring, work piece driving motor and carousel, the mount pad is fixed on the base, gu fixed ring circumference has evenly seted up a plurality of mounting hole, gu fixed ring passes through the mounting hole with mount pad fixed connection, work piece driving motor's shell is fixed inside solid fixed ring, carousel center department has seted up the through-hole, the carousel passes through the through-hole with work piece driving motor's output shaft fixed connection, a plurality of locating hole has been seted up on the carousel, the one end of treating the processing work piece passes through mounting hole fixed mounting is in on the carousel.
Preferably, the workpiece clamping mechanism further comprises a workpiece jacking assembly, the workpiece jacking assembly comprises an upright column, a second hydraulic rod and a workpiece tip, the upright column is vertically fixed on the base, the second hydraulic rod is vertically installed on the upright column, a push rod of the second hydraulic rod is fixedly connected with the workpiece tip seat, the workpiece tip is fixed on the workpiece tip seat, the workpiece tip is vertically and downwards arranged and can be jacked at the other end of the workpiece to be machined, a vertical guide rail is arranged on the upright column, and a sliding block matched with the vertical guide rail is arranged at the bottom of the workpiece tip seat.
Compared with the prior art, the invention has the following technical effects:
according to the hobbing cutter and the workpiece to be machined, the hobbing cutter is stably installed through the cutter clamping mechanism, the workpiece to be machined is stably installed through the workpiece clamping mechanism, the position of the hobbing cutter is matched with that of the workpiece to be machined through the feeding mechanism and the swing angle mechanism, the hobbing cutter and the workpiece to be machined rotate according to a certain speed ratio relationship through the cutter clamping mechanism and the workpiece clamping mechanism for hobbing machining, and the hobbing cutter and the workpiece to be machined are stably clamped in the hobbing machining process, so that the machining precision is guaranteed, the machining efficiency is improved, and the machining cost is reduced; meanwhile, the swing angle mechanism can be used for meeting the hobbing processing of various gears, and the types of the gears which can be processed are increased.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic view of the overall construction of the gear hobbing machine of the present invention;
FIG. 2 is a schematic structural view of a depth assembly of the present invention;
FIG. 3 is a schematic view of the feed assembly of the present invention;
FIG. 4 is a schematic view of the bottom of the feed assembly of the present invention;
FIG. 5 is a schematic structural view of a pivot angle mechanism according to the present invention;
FIG. 6 is a schematic structural diagram of a swing angle driving assembly according to the present invention;
FIG. 7 is a schematic structural view of a tool holder according to the present invention;
FIG. 8 is a schematic structural view of a workpiece clamping mechanism according to the present invention;
FIG. 9 is a schematic view of the construction of the workpiece hold-down assembly of the present invention;
FIG. 10 is a schematic exterior view of the gear hobbing machine of the present invention;
wherein: 1-depth component, 11-depth motor, 12-depth screw nut, 13-depth sliding table, 14-depth screw, 15-depth guide rail, 2-tilt angle mechanism, 21-chassis, 22-tilt angle dial, 23-screw hole, 24-tilt angle gear ring, 25-T-shaped groove, 26-gear, 27-pointer, 28-worm, 29-worm wheel, 3-workpiece puller component, 31-fixed seat, 32-upright post, 33-second hydraulic rod, 34-vertical guide rail, 35-workpiece tip, 36-workpiece tip seat, 4-workpiece to be processed, 5-tool clamping mechanism, 51-tool driving motor, 52-support, 53-rotating shaft, 54-tool tip, 55-tool tip seat, 56-first hydraulic rod, 6-feeding assembly, 61-frame, 62-feeding motor, 63-hydraulic lock nut, 64-mounting plate, 7-hob, 8-workpiece clamping mechanism, 81-mounting seat, 82-rotary table, 83-fixing ring, 84-workpiece driving motor, 85-mounting hole, 9-adjusting bracket and 10-operating screen.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
As shown in fig. 1-10: the embodiment provides a gear hobbing machine, which comprises a base, a feeding mechanism, a swing angle mechanism 2, a cutter clamping mechanism 5 and a workpiece clamping mechanism 8, wherein the feeding mechanism is arranged on the base, the swing angle mechanism 2 is arranged on the feeding mechanism and is rotationally connected with the feeding mechanism, the cutter clamping mechanism 5 is fixedly arranged on the swing angle mechanism 2, the swing angle mechanism 2 can drive the cutter clamping mechanism 5 to deflect, the cutter clamping mechanism 5 is used for clamping a hob 7 and can drive the hob 7 to rotate, the feeding mechanism can drive the hob 7 to perform feeding action, the workpiece clamping mechanism 8 is fixedly arranged on the base, the workpiece clamping mechanism 8 is used for clamping a workpiece 4 to be machined and can drive the workpiece 4 to be machined to rotate, the position and the rotating speed of the hob 7 are matched with those of the workpiece 4 to be machined, namely, the hob 7 and the workpiece 4 to be machined rotate according to a certain speed ratio relationship and perform gear hobbing, meanwhile, the hob 7 can deflect at a certain angle by utilizing the swing angle mechanism 2, so that the embodiment can be used for hobbing of various gears, and the machining range of the hobbing machine is expanded. In addition, the workpiece clamping mechanism 8 can be fixedly provided with an adjusting support 9, the workpiece 4 to be processed is fixed on the adjusting support 9, and is provided with a plurality of adjusting supports 9 with different heights, and during specific application, the adjusting supports 9 with different heights can be selected according to the thickness difference of the workpiece 4 to be processed, so that the workpiece 4 to be processed is at a proper processing height, the processing is convenient, the repeated adjustment of the height of the hob 7 is avoided, and the processing efficiency is improved.
Specifically, the feeding mechanism comprises a depth component 1 and a feeding component 6, the depth component 1 is fixedly installed on the base, the feeding component 6 is installed on the depth component 1, the swing angle mechanism 2 is installed on the feeding component 6 and is rotatably connected with the feeding component 6, the depth component 1 can drive the hob 7 to feed in the X-axis direction, and the feeding component 6 can drive the hob 7 to feed in the Z-axis direction. The depth component 1 comprises a depth motor 11, a depth screw rod 14 and a depth screw nut 12, the depth screw rod 14 is horizontally arranged, two ends of the depth screw rod 14 are rotatably installed on the base, one end of the depth screw rod 14 is fixedly connected with an output shaft of the depth motor 11, a shell of the depth motor 11 is fixed on the base, the depth screw nut 12 is in threaded connection with the depth screw rod 14, and the feeding component 6 is fixedly connected with the depth screw nut 12. The feeding assembly 6 comprises a frame 61, a feeding screw, a feeding motor 62, a feeding screw nut and a mounting plate 64, wherein the frame 61 is fixedly connected with the depth feeding screw nut 12, the feeding screw is vertically arranged on the frame 61 and is rotatably connected with the frame 61, one end of the feeding screw is fixedly connected with an output shaft of the feeding motor 62, a shell of the feeding motor 62 is fixed on the frame 61, the feeding screw nut is in threaded connection with the feeding screw, the mounting plate 64 is positioned on one side of the frame 61 and is fixed on the feeding screw nut, the mounting plate 64 is in sliding connection with the frame 61 to assist the hob 7 to stably feed along the Z-axis direction, and the tilt angle mechanism 2 is arranged on the mounting plate 64 and is rotatably connected with the mounting; be equipped with at least one depth guide rail 15 on the bottom of frame 61, fixedly on the base be provided with depth guide rail 15 assorted depth slip table 13, the both sides of this embodiment frame 61 all are equipped with a depth guide rail 15, are equipped with quantity, shape all with depth guide rail 15 assorted depth slip table 13 on the base to supplementary hobbing cutter 7 is along the steady depth of X axle direction.
The X-axis direction is the axial direction of the depth screw 14, and the Z-axis direction is the vertical direction.
Specifically, the pivot angle mechanism 2 includes chassis 21 and pivot angle drive assembly, T type groove 25 has been seted up to the bottom on chassis 21, the fixed hydraulic lock nut 63 that is provided with on mounting panel 64, hydraulic lock nut 63 passes through T type groove 25 and is connected with chassis 21, chassis 21 can be rotatory around the axis of hydraulic lock nut 63, can guarantee that chassis 21 can not carry out axial displacement simultaneously, and after the pressure oil off-load that hydraulic lock nut 63 lets in, the dish spring in the hydraulic lock nut 63 resets, it is fixed to lock chassis 21, and hydraulic lock nut 63 can adopt the hydraulic lock nut among the prior art. The bottom of the chassis 21 is provided with a swing angle gear ring 24 which is coaxial with the T-shaped groove 25, and the swing angle gear ring 24 is in transmission connection with a swing angle driving component. The swing angle driving assembly comprises a worm wheel 29 and a worm 28, the worm 28 is horizontally and rotatably installed in an installation plate 64, the worm wheel 29 is arranged in the installation plate 64 and meshed with the worm 28, a central shaft is fixed at the center of the worm wheel 29 and is rotatably connected with the installation plate 64, the axis of the central shaft is parallel to the X-axis direction, a gear 26 coaxial with the worm wheel 29 is fixedly arranged at one end of the central shaft, and the gear 26 is meshed with a swing angle gear ring 24; one end of the worm 28 extends to the outside of the mounting plate 64 and is fixedly connected with a knob or a swing angle motor, so that the worm 28 can be manually driven to rotate through the knob, the swing angle motor can also be used for driving the worm 28 to rotate so as to drive the worm wheel 29 and the gear 26 coaxial with the worm wheel 29 to rotate, and the swing angle gear ring 24 is rotated, so that the hob 7 deflects at a certain angle, and the specific deflection angle can be reasonably selected according to parameters of various gears to be processed; the outer side of the chassis 21 is fixedly provided with a swing angle dial 22 which is coaxial with the chassis 21, the mounting plate 64 is provided with a pointer 27 which is matched with the swing angle dial 22, and when the chassis 21 rotates for a certain angle, the swing angle degree on the swing angle dial 22 can be read through the pointing direction of the pointer 27.
Specifically, the cutter clamping mechanism 5 comprises a cutter driving motor 51, a shell of the cutter driving motor 51 is fixed on the chassis 21, a rotating shaft 53 is fixedly arranged at the center of the hob 7, and the rotating shaft 53 is fixedly connected with an output shaft of the cutter driving motor 51. Cutter clamping machine constructs 5 still includes the tight subassembly in cutter top, the tight subassembly in cutter top includes support 52, cutter top seat 55 and cutter top 54, support 52 installs on chassis 21, a plurality of screw hole 23 has evenly been seted up to preferred circumference on chassis 21, support 52 passes through screw hole 23 and chassis 21 fixed connection, cutter driving motor 51's shell is fixed on support 52, cutter top seat 55 and support 52 sliding connection, install first hydraulic stem 56 on the support 52, the push rod of first hydraulic stem 56 and the one end fixed connection of cutter top seat 55, the other end of cutter top seat 55 is fixed be equipped with pivot 53 tip assorted cutter top 54. During the application, can fix the one end of hobbing cutter 7 with the output shaft of cutter driving motor 51 earlier, start first hydraulic stem 56 and promote the top 54 of cutter, fix the other end of hobbing cutter 7 to make hobbing cutter 7 fixed firm, and can prevent hobbing cutter 7 vibrations, improved the machining precision.
Specifically, work piece clamping machine constructs 8 and includes mount pad 81, gu fixed ring 83, work piece driving motor 84 and carousel 82, mount pad 81 is fixed on the base, gu fixed ring 83 circumference has evenly seted up a plurality of mounting hole 85, gu fixed ring 83 passes through mounting hole 85 and mount pad 81 fixed connection, work piece driving motor 84's shell is fixed inside gu fixed ring 83, the through-hole has been seted up to carousel 82 center department, carousel 82 passes through the through-hole and work piece driving motor 84's output shaft fixed connection, a plurality of locating hole has been seted up on carousel 82, the one end of treating processing work piece 4 is passed through mounting hole 85 fixed mounting on carousel 82. Preferably, the workpiece clamping mechanism 8 further comprises a workpiece jacking component 3, the workpiece jacking component 3 comprises a stand column 32, a second hydraulic rod 33 and a workpiece centre 35, the stand column 32 is vertically fixed on the base, a fixing base 31 is arranged on the specific base, a plurality of threaded holes are formed in the fixing base 31, the stand column 32 is in threaded connection with the fixing base 31 through the threaded holes, the second hydraulic rod 33 is vertically installed on the stand column 32, a push rod of the second hydraulic rod 33 is fixedly connected with the workpiece centre seat 36, the workpiece centre 35 is fixed on the workpiece centre seat 36, the workpiece centre 35 is vertically downwards arranged and props against the other end of the workpiece 4 to be machined, a vertical guide rail 34 is arranged on the stand column 32, and a sliding block matched with the vertical guide rail 34 is arranged at the bottom of the workpiece centre. When the workpiece fixing device is used, one end of the workpiece 4 to be machined can be fixed with the output shaft of the workpiece driving motor 84, the workpiece center 35 is pushed when the second hydraulic rod 33 is started, and the other end of the workpiece 4 to be machined is fixed, so that the workpiece 4 to be machined is fixed stably, the workpiece 4 to be machined can be prevented from vibrating, and the machining precision is improved.
In addition, the present embodiment may further include a hydraulic system, which may be formed by sequentially connecting an existing hydraulic pump and an oil tank, and the hydraulic pump provides pressure oil to the hydraulic lock nut 63, the first hydraulic rod 56, and the second hydraulic rod 33. In this embodiment, a control system may be further provided, and the control system is used to implement automatic control of the actions of the depth motor 11, the feed motor 62, the swing angle motor, the tool driving motor 51, the workpiece driving motor 84, the hydraulic lock nut 63, the first hydraulic rod 56, and the second hydraulic rod 33. And the whole structure of the gear hobbing machine of the embodiment is covered with a protective cover to increase the whole aesthetic degree of the gear hobbing machine of the embodiment, and the protective cover is provided with an operation screen 10 to electrically connect the operation display screen with the control system so as to realize more convenient and more humanized operation control. The specific hobbing process is as follows: firstly, fixing a workpiece 4 to be processed on a turntable 82, and opening a second hydraulic rod 33 to drive a workpiece tip 35 to tightly prop against the other end of the workpiece 4 to be processed; secondly, selecting a proper hob 7, fixing one end of the hob 7 with an output shaft of a hob driving motor 51, and then starting a first hydraulic rod 56 to drive a hob tip 54 to tightly push against the other end of a rotating shaft 53 of the hob 7; thirdly, starting a swing angle motor to enable the hob 7 to deflect for a certain angle according to the parameter requirements of the gear; fourthly, starting the depth motor 11 and the feed motor 62, and matching the position of the movable hob 7 with the position of the workpiece 4 to be processed; fifthly, the control system is used for simultaneously controlling the workpiece driving motor 84 and the cutter driving motor 51 to rotate according to a certain speed ratio relation, and meanwhile, the depth motor 11 and the feed motor 62 are controlled to feed and depth according to the speed requirement in the machining process requirement until the gear machining is finished.
It should be noted that the present embodiment only improves the hardware structure of the hobbing machine, and does not improve the application software of the control system.
The principle and the implementation mode of the present invention are explained by applying specific examples in the present specification, and the above descriptions of the examples are only used to help understanding the method and the core idea of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In view of the above, the present disclosure should not be construed as limiting the invention.

Claims (10)

1. A gear hobbing machine is characterized in that: including base, feed mechanism, pivot angle mechanism, cutter clamping machine construct and work piece clamping machine construct, feed mechanism installs on the base, pivot angle mechanism installs feed mechanism go up and with feed mechanism rotates to be connected, cutter clamping machine construct fixed mounting in pivot angle mechanism is last, pivot angle mechanism can drive cutter clamping machine constructs the deflection, be used for the clamping hobbing cutter in the cutter clamping machine constructs and can drive the hobbing cutter is rotatory, feed mechanism can drive the action of feeding is done to the hobbing cutter, work piece clamping machine construct fixed mounting in on the base, work piece clamping machine constructs and is used for the clamping to treat the processing work piece and can drive treat that the processing work piece is rotatory, the position and the rotational speed of hobbing cutter with treat that the position and the rotational speed of processing work piece all match each other.
2. The gear hobbing machine of claim 1, wherein: the feeding mechanism comprises a depth component and a feeding component, the depth component is fixedly installed on the base, the feeding component is installed on the depth component, the swing angle mechanism is installed on the feeding component and is connected with the feeding component in a rotating mode, the depth component can drive the hob to feed in the X-axis direction, and the feeding component can drive the hob to feed in the Z-axis direction.
3. The gear hobbing machine of claim 2, characterized in that: the depth assembly comprises a depth motor, a depth lead screw and a depth lead screw nut, the depth lead screw is horizontally arranged, two ends of the depth lead screw are rotatably arranged on the base, one end of the depth lead screw is fixedly connected with an output shaft of the depth motor, a shell of the depth motor is fixed on the base, the depth lead screw nut is in threaded connection with the depth lead screw, and the feeding assembly is fixedly connected with the depth lead screw nut.
4. The gear hobbing machine of claim 3, wherein: the feeding assembly comprises a frame, a feeding screw, a feeding motor, a feeding screw nut and a mounting plate, wherein the frame is fixedly connected with the depth screw nut, the feeding screw is vertically arranged on the frame and is rotatably connected with the frame, one end of the feeding screw is fixedly connected with an output shaft of the feeding motor, a shell of the feeding motor is fixed on the frame, the feeding screw nut is in threaded connection with the feeding screw, the mounting plate is positioned on one side of the frame and is fixed on the feeding screw nut, the mounting plate is in sliding connection with the frame, and the swing angle mechanism is arranged on the mounting plate and is rotatably connected with the mounting plate; the bottom of the frame is provided with at least one depth guide rail, and the base is fixedly provided with a depth sliding table matched with the depth guide rail.
5. The gear hobbing machine of claim 4, wherein: the swing angle mechanism comprises a chassis and a swing angle driving assembly, a T-shaped groove is formed in the bottom of the chassis, a hydraulic lock nut is fixedly arranged on the mounting plate and passes through the T-shaped groove and is connected with the chassis, the chassis can surround the axis of the hydraulic lock nut to rotate, a swing angle gear ring coaxial with the T-shaped groove is arranged at the bottom of the chassis, and the swing angle gear ring is in transmission connection with the swing angle driving assembly.
6. The gear hobbing machine of claim 5, wherein: the swing angle driving assembly comprises a worm wheel and a worm, the worm is horizontally and rotatably installed in the installation plate, the worm wheel is arranged in the installation plate and meshed with the worm, a central shaft is fixed at the center of the worm wheel and is rotatably connected with the installation plate, the axis of the central shaft is parallel to the X-axis direction, a gear coaxial with the worm wheel is fixedly arranged at one end of the central shaft, and the gear is internally meshed with the swing angle gear ring; one end of the worm extends to the outside of the mounting plate and is fixedly connected with a knob or a swing angle motor; the outer side of the chassis is fixedly provided with a swing angle dial which is coaxial with the chassis, and the mounting plate is provided with a pointer which is matched with the swing angle dial.
7. The gear hobbing machine of claim 5, wherein: the cutter clamping mechanism comprises a cutter driving motor, a shell of the cutter driving motor is fixed on the chassis, a rotating shaft is fixedly arranged at the center of the hob, and the rotating shaft is fixedly connected with an output shaft of the cutter driving motor.
8. The gear hobbing machine of claim 7, wherein: the cutter clamping mechanism further comprises a cutter jacking assembly, the cutter jacking assembly comprises a support, a cutter jacking seat and a cutter jacking, the support is mounted on the chassis, a shell of the cutter driving motor is fixed on the support, the cutter jacking seat is in sliding connection with the support, a first hydraulic rod is mounted on the support, a push rod of the first hydraulic rod is fixedly connected with one end of the cutter jacking seat, and the other end of the cutter jacking seat is fixedly provided with a cutter jacking matched with the end part of the rotating shaft.
9. The gear hobbing machine of claim 1, wherein: the workpiece clamping mechanism comprises a mounting seat, a fixing ring, a workpiece driving motor and a turntable, wherein the mounting seat is fixed on the base, a plurality of mounting holes are uniformly formed in the circumference of the fixing ring, the fixing ring passes through the mounting holes and is fixedly connected with the mounting seat, a shell of the workpiece driving motor is fixed inside the fixing ring, a through hole is formed in the center of the turntable, the turntable passes through the through hole and is fixedly connected with an output shaft of the workpiece driving motor, a plurality of positioning holes are formed in the turntable, and one end of a workpiece to be processed is fixedly mounted on the turntable through the mounting holes.
10. The gear hobbing machine of claim 9, wherein: the workpiece clamping mechanism further comprises a workpiece jacking assembly, the workpiece jacking assembly comprises an upright column, a second hydraulic rod and a workpiece center, the upright column is vertically fixed on the base, the second hydraulic rod is vertically installed on the upright column, a push rod of the second hydraulic rod is fixedly connected with a workpiece center seat, the workpiece center is fixed on the workpiece center seat, the workpiece center is vertically and downwards arranged and can be jacked at the other end of the workpiece to be machined, a vertical guide rail is arranged on the upright column, and a sliding block matched with the vertical guide rail is arranged at the bottom of the workpiece center seat.
CN201911381791.6A 2019-12-27 2019-12-27 Gear hobbing machine Pending CN110919108A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911381791.6A CN110919108A (en) 2019-12-27 2019-12-27 Gear hobbing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911381791.6A CN110919108A (en) 2019-12-27 2019-12-27 Gear hobbing machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114406361A (en) * 2022-01-13 2022-04-29 重庆机床(集团)有限责任公司 Gear hobbing machine for machining small-taper and drum-shaped gears and cutter mechanism thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114406361A (en) * 2022-01-13 2022-04-29 重庆机床(集团)有限责任公司 Gear hobbing machine for machining small-taper and drum-shaped gears and cutter mechanism thereof

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