CN110911157A

CN110911157A - Inductor processing equipment

Info

Publication number: CN110911157A
Application number: CN201911286835.7A
Authority: CN
Inventors: 曹兵
Original assignee: Individual
Current assignee: Individual
Priority date: 2019-12-14
Filing date: 2019-12-14
Publication date: 2020-03-24

Abstract

The invention discloses an inductor processing device which structurally comprises a controller, a mainframe box, a clamp, a winder and a mounting seat, wherein the controller is vertically arranged on the mainframe box, and are respectively matched with the winder in an electrical connection mode, the clamp bearing is fixed at one side of the mainframe box, which is positioned at the mounting seat, the mounting seat is connected with the winder through a bolt, the clamp is of a hollow cover structure, the hollow interior of the clamp is provided with a triangular mechanism, a base plate, a vacuum disc, a connecting pipe, a spiral column and a sliding block, the clamp is of a hollow structure, an inductor can be arranged in the clamp and matched with the triangular mechanism to prevent the inductor from directly contacting the outside, when winding, the matched spiral columns are taken out layer by layer and are pushed out section by section along with the distance of winding, so that the condition that the surface of the inductor which is not wound is contacted with a severe processing environment to pollute an area to be wound is avoided, and the inductance of the inductor is maintained.

Description

Inductor processing equipment

Technical Field

The invention relates to the technical field of inductor processing, in particular to inductor processing equipment.

Background

An inductor is a component capable of converting electric energy into magnetic energy for storage, the inductor is similar to a transformer in structure but has only one winding, the inductor has a certain inductance which only hinders the change of current, and if the inductor is in a state that no current flows, the inductor tries to hinder the current from flowing through the inductor when a circuit is switched on; if the inductor is in a state of passing current, the inductor tries to maintain the current unchanged when the circuit is disconnected, and the inductor is also called a choke, a reactor and a dynamic reactor.

The inductor needs to be wound, soldered, sleeved, baked, cut, subjected to appearance testing and packaged in a processing process, and in winding, the inductor needs to be clamped on a fixed clamp, the enameled wire is mainly subjected to surface winding, the inductor needs to be exposed in an external environment when being fixed, the inductor is not absolutely dust-free in some inductor processing environments, the surface of the inductor exposed outside is easily polluted and is not easy to find (dust particles are small and difficult to distinguish by naked eyes), the inductor which is not treated is directly wound, and when the inductor is used in a later period, because barriers exist between a framework and an enameled wire, the inductance cannot meet the use requirement of a circuit.

Disclosure of Invention

In order to solve the problems, the invention provides inductor processing equipment.

In order to achieve the purpose, the invention is realized by the following technical scheme: an inductor processing device structurally comprises a controller, a mainframe box, a clamp, a winder and a mounting seat, wherein the controller is vertically arranged on the mainframe box, and are respectively matched with the winder in an electrical connection mode, the clamp bearing is fixed at one side of the mainframe box on the mounting seat, the mounting seat is connected with the winder through a bolt, the clamp is of a hollow cover structure, a triangular mechanism, a backing plate, a vacuum disc, a connecting pipe, a spiral column and a slide block are arranged in the hollow interior of the clamp, the triangular mechanism is close to the opening of the clamp, a backing plate, a vacuum disc and a spiral column are arranged at the inner side of the triangular mechanism, the vacuum disc is communicated with a vacuum pump through a connecting pipe, the vacuum disc is matched at the bottom of the backing plate, the slider is equipped with two, all is located the anchor clamps inner wall, triangle mechanism keeps with the backing plate has whole half distance of anchor clamps length.

As a further improvement of the invention, the center of the base plate is provided with an air pressure hole connected with the vacuum disc, and a supporting platform is matched between the base plate and the spiral column.

As a further improvement of the invention, the triangular mechanism comprises a side connecting rod, a tripod, a hinged wheel and a sealing plate, the side connecting rod is hinged with the sealing plate through the hinged wheel, and the tripod is padded between the sealing plate and the side connecting rod.

As a further improvement of the invention, one end of the tripod contacting the sealing plate is provided with a shock absorption layer formed by encircling the rubber strip.

As a further improvement of the invention, two sealing plates are arranged and are arranged in a left-right symmetrical and staggered manner, and the opposite surfaces are tightly attached together.

As a further improvement of the invention, the sealing plate comprises a traction wire, a movable groove, a mounting port and a fluff layer, wherein the traction wire is fixed with the fluff layer through the mounting port, and the fluff layer is in sliding fit with the movable groove through the traction wire.

As a further improvement of the invention, the sealing plate is divided into two parts with the movable slot, wherein one half of the movable slot is exposed and the other half is enclosed in the sealing plate.

As a further improvement of the invention, one end of the traction thread is connected with the plush layer, and the other end is fixed with the tripod.

As a further improvement of the invention, the slide block mainly plays a role of limiting the extension of the spiral column with the side connecting rod, so that the base plate is flush with the opening of the tool.

As a further improvement of the invention, the sealing plate can move to form an isosceles triangle under the action of the tripod, and the contact point does not contact with the base plate.

Compared with the prior art, the invention has the beneficial effects that:

1. the fixture is of a hollow structure, the inductor can be placed in the fixture and matched with the triangular mechanism to prevent the inductor from directly contacting the outside, and when the coil is wound, the spiral columns are matched to be taken out layer by layer and pushed out section by section along with the distance of the coil, so that the phenomenon that the surface of the inductor which is not wound is contacted with a severe processing environment to pollute an area to be wound is avoided, and the inductance of the inductor is maintained.

2. The sealing plate has the advantages that under the movable matching of the tripod and the hinge wheel, the shock absorption layer on the tripod can reduce the impact with the sealing plate, meanwhile, the length of the tripod is one half of the length of the sealing plate, and meanwhile, the sealing effectiveness of the sealing plate is realized.

3. The plush layer arranged on the sealing plate is connected with the tripod through the traction wire, when the sealing plate is opened and closed and is closed, the plush layer can stretch along the movable groove, the surface of one section which is separated from the tripod between the two contacted sealing plates is cleaned by the plush layer, and the plush layer is protected in the movable groove on the inner side of the sealing plate in the opening state to keep the cleanliness of the plush layer.

Drawings

Fig. 1 is a schematic structural diagram of an inductor processing apparatus according to the present invention.

Fig. 2 is a schematic diagram of an internal structure of a fixture of the inductor processing equipment of the present invention.

Fig. 3 is a schematic structural diagram of a triangular mechanism of the inductor processing equipment of the present invention.

Fig. 4 is a schematic structural diagram of a triangular mechanism sealing plate rotating state of the inductor processing equipment.

Fig. 5 is a schematic structural diagram of a sealing plate of an inductor processing apparatus according to the present invention.

In the figure: the device comprises a control machine-1, a main case-2, a clamp-3, a wire winder-4, a mounting seat-5, a triangular mechanism-31, a backing plate-32, a vacuum disc-33, a connecting pipe-34, a spiral column-35, a slide block-36, a side connecting rod-311, a tripod-312, a hinge wheel-313, a sealing plate-314, a traction wire-14 a, a movable groove-14 b, a mounting port-14 c and a fluff layer-14 d.

Detailed Description

In order to make the technical means, the creation features, the achievement objects and the effects of the present invention easy to understand, fig. 1 to fig. 5 schematically show the structure of an inductor processing device according to an embodiment of the present invention, and the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1

As shown in fig. 1-4, the present invention provides an inductor processing apparatus, which structurally comprises a controller 1, a main cabinet 2, a fixture 3, a bobbin 4, and a mounting seat 5, wherein the controller 1 is vertically installed on the main cabinet 2 and is respectively matched with the bobbin 4 in an electrical connection manner, the fixture 3 is bearing-fixed on one side of the mounting seat 5 of the main cabinet 2, the mounting seat 5 is connected to the bobbin 4 through bolts, the fixture 3 is a hollow cover structure, a triangular mechanism 31, a backing plate 32, a vacuum plate 33, a connecting pipe 34, a spiral column 35, and a sliding block 36 are arranged in the hollow interior of the fixture 3, the triangular mechanism 31 is close to an opening of the fixture 3, the backing plate 32, the vacuum plate 33, and the spiral column 35 are arranged on the inner side of the triangular mechanism 31, the vacuum plate 33 is communicated with a vacuum pump 37 through the connecting pipe 34, the vacuum plate 33 is matched with the bottom of the backing plate 32, the two sliding blocks 36 are arranged and are positioned on the inner wall of the clamp 3, the triangular mechanism 31 and the base plate 32 keep a distance which is one half of the length of the whole clamp 3, the center of the base plate 32 is provided with an air pressure hole connected to the vacuum disc 33, a support table is matched between the base plate 32 and the spiral column 35, the triangular mechanism 31 comprises a side connecting rod 311, a triangular frame 312, a hinged wheel 313 and a sealing plate 314, the side connecting rod 311 is hinged with the sealing plate 314 through the hinged wheel 313, the triangular frame 312 is arranged between the sealing plate 314 and the side connecting rod 311, the sealing plate 314, the triangular frame 312 and the hinged wheel 313 are used for effectively sealing and disconnecting the contact with the outside when the clamping and fixing of the inductor are disconnected, the surface of the inductor which is not wound is in contact with a severe processing environment to pollute a winding area.

Example 2

As shown in fig. 4-5, one end of the tripod 312 contacting the sealing plate 314 is provided with a damping layer formed by encircling with an adhesive tape, the sealing plate 314 is provided with two sealing plates 314, the two sealing plates 314 are arranged in a left-right symmetrical staggered manner, and the opposite sides are closely attached together, the sealing plate 314 comprises a pulling line 14a, a movable groove 14b, a mounting port 14c and a fluff layer 14d, the pulling line 14a is fixed with the fluff layer 14d by the mounting port 14c, the fluff layer 14d is in sliding fit with the movable groove 14b through the pulling line 14a, the sealing plate 314 and the movable groove 14b are divided into two parts, wherein half of the movable groove 14b is exposed outside and half is enclosed in the sealing plate 314, one end of the pulling line 14a is connected with the fluff layer 14d, the other end is fixed with the tripod 312, the slider 36 mainly acts as a side connecting rod 311 to limit the expansion and contraction of the spiral column 35, the base plate 32 is kept flat with the opening of the tool 3, the sealing plate 314 is movably formed into an isosceles triangle under the action of the tripod 312, the contact point is not in contact with the base plate 32, the sealing plate 314 is always in an open state in the winding process, when the sealing plate 314 is closed again, the symmetrical sealing plates 314 are in contact with each other, the plush layer 14d is utilized to clean the surface of the section exposed outside, and the other section is attached by the tripod 312 to prevent dust particles on the sealing plate 314 from falling into the fixture 3.

The following is a description of the working principle of the inductor processing equipment in the above technical solution:

in the winding process of the inductor, the inductor needs to be fixed in the fixture 3, firstly, an operator fixes the inductor on the backing plate 32, the fixing mode is a suction cup type, thus the inductor can be used for inductors with different sizes, simultaneously, the problem of abrasion of the surface of the inductor caused by mechanical clamping can be avoided, after the tape is fixed, the winder 4 is started, wherein the spiral column 35 is electrically driven and is controlled by the control machine 1 to synchronously operate with the winder 4, in the winding process, the inductor is taken out layer by matching with the winding to prevent the inductor from being polluted by the external severe environment, when the inductor is taken out, the sealing plate 314 is opened as shown in the state of figure 4, namely, the traction line 14a pulls the plush layer 14d to be arranged in the movable groove 14b in the sealing plate 314, because the plush layer 14d is easy to be adhered with dust, thus the plush layer 14d can be protected maximally, the cleanliness of the sealing plate 314 cleaned by the plush layer 14d is improved;

when the sealing plates 314 are closed, the traction threads 14a are released to expose the plush layers 14d, the plush layers 14d between the mutually staggered sealing plates 314 are contacted and rubbed to realize cleaning, and the half part positioned at the inner side is contacted with the tripod 312 in a fitting way, so that dust falling in the interval of the sealing plates 314 can be prevented.

In the description of the present invention, it is to be understood that the terms "central," "lateral," "length," "width," "height," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "side," and the like, as used herein, are used in an orientation or positional relationship indicated in the drawings, which is for convenience and simplicity of description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and is not to be construed as limiting the invention.

The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

Claims

1. An inductor processing apparatus, characterized by: the structure of the device comprises a controller (1), a mainframe box (2), a clamp (3), a winder (4) and a mounting seat (5), wherein the controller (1) is vertically installed on the mainframe box (2) and is respectively matched with the winder (4) in an electric connection mode, the clamp (3) is fixed on one side of the mounting seat (5) of the mainframe box (2) through a bearing, the mounting seat (5) is connected to the winder (4) through a bolt, the clamp (3) is of a hollow cover structure, a triangular mechanism (31), a backing plate (32), a vacuum disc (33), a connecting pipe (34), a spiral column (35) and a sliding block (36) are arranged in the hollow interior of the clamp (3), the triangular mechanism (31) is close to the opening of the clamp (3), and the backing plate (32) and the vacuum disc (33) and the spiral column (35) are arranged on the inner side of the triangular mechanism (31), vacuum disc (33) are put through with vacuum pump (37) through connecting pipe (34), vacuum disc (33) cooperation is in the bottom of backing plate (32), slider (36) are equipped with two, all are located anchor clamps (3) inner wall, triangle mechanism (31) keep whole with backing plate (32) the half distance of anchor clamps (3) length.

2. An inductor processing apparatus according to claim 1, wherein: the central position of the backing plate (32) is provided with an air pressure hole connected with the vacuum disc (33), and a supporting table is matched between the backing plate (32) and the spiral column (35).

3. An inductor processing apparatus according to claim 1, wherein: the triangular mechanism (31) is composed of a side connecting rod (311), a tripod (312), a hinged wheel (313) and a sealing plate (314), the side connecting rod (311) is hinged with the sealing plate (314) through the hinged wheel (313), and the tripod (312) is padded between the sealing plate (314) and the side connecting rod (311).

4. An inductor processing apparatus according to claim 3, wherein: one end of the tripod (312) contacting the sealing plate (314) is provided with a shock absorption layer formed by encircling of an adhesive tape.

5. An inductor processing apparatus according to claim 3 or 4, characterized in that: the number of the sealing plates (314) is two, the sealing plates are arranged in a left-right symmetrical and staggered mode, and one opposite side of each sealing plate is tightly attached together.

6. An inductor processing apparatus according to claim 5, wherein: the sealing plate (314) comprises a traction line (14 a), a movable groove (14 b), a mounting opening (14 c) and a fluff layer (14 d), wherein the traction line (14 a) is fixed with the fluff layer (14 d) through the mounting opening (14 c), and the fluff layer (14 d) is in sliding fit with the movable groove (14 b) through the traction line (14 a).

7. An inductor processing apparatus according to claim 6, wherein: the sealing plate (314) is divided into two parts with the movable groove (14 b), wherein half of the movable groove (14 b) is exposed outside, and the other half is sealed in the sealing plate (314).