CN110910003A - Transmission shaft part production and manufacturing management system - Google Patents
Transmission shaft part production and manufacturing management system Download PDFInfo
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Abstract
The invention discloses a transmission shaft part production manufacturing management system which comprises a data aggregation layer, a service layer, an application layer and a user layer, wherein the data aggregation layer is deployed at the cloud end and is used for uniformly gathering and converting different kinds of data sources of various production devices in various production fields into a standard format of the system and performing rights management; the business layer is used for combining the functions of the business function library according to the data uploaded by the data aggregation layer and providing service for field manufacturing; the application layer is used for combining the atomic functions of the business layer and providing the combined business functions to the user layer in a standard WEB service mode; the user layer is used for providing the most appropriate client system for the user according to the using environment and habit of the user. The remarkable effects are as follows: waste is reduced, production efficiency is improved, process quality level is improved, manufacturing cost is reduced, and system maintenance and updating become simple; the burden of the database server is reduced, and the performance is improved.
Description
Technical Field
The invention relates to the technical field of intelligent control of production management of transmission shaft parts, in particular to a transmission shaft part production and manufacturing management system.
Background
In the production of the existing transmission shaft parts, the equipment data of a production field is not collected, the production plan line is arranged in a lower row, a large amount of paper records (quality inspection, SPC, process files and the like) and manual measurement data records are adopted for the post statistics of production information, so that the problems of low product quality tracing efficiency, low precision and the like are caused. In addition, the defects that on-site problems are found and reported untimely, materials are pulled to pass through an on-site line patrol and telephone mode, production error-proofing and manual operation, equipment maintenance and offline management, quality control and closed-loop offline completion, multiple systems are involved on site and the like exist, so that the production efficiency is low, and the manufacturing cost is increased.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a transmission shaft part production and manufacturing management system which can acquire field data, production plans, statistical information, quality data records and the like in real time, analyze and guarantee the stability of process quality, reduce waste, improve the production efficiency, improve the process quality level and reduce the manufacturing cost.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a transmission shaft part production manufacturing management system is characterized in that: the system comprises a data aggregation layer, a service layer, an application layer and a user layer, wherein the data aggregation layer, the service layer, the application layer and the user layer are deployed at a cloud end, and the data aggregation layer is used for uniformly summarizing and converting different types of data sources of various production devices in various production fields into a standard format of the system and performing rights management; the business layer is used for combining the functions of the business function library according to the data uploaded by the data aggregation layer and providing service for field manufacturing; the application layer is used for combining the atomic functions of the business layer and providing the combined business functions to the user layer in a standard WEB service mode; the user layer is used for providing the most appropriate client system for the user according to the using environment and habit of the user.
Furthermore, the application layer comprises a basic data module, a planning and scheduling module, a production management module, a quality management module, an equipment management module and a data acquisition module;
the basic data module is used for configuring basic data supporting system operation, and realizing layout information, process step information, process events, process routes, personnel qualification, unit information, shift information, packaging types, absence classification, part information, client parts, BOM information, warehouse information, shutdown reason classification, safety lamp ascending mechanism, material processing mechanism, hardware resource configuration, safety lamp information input and deployment, and is suitable for different production models by configuring and considering the actual production rule limit, constraint conditions and production resource distribution on a transmission shaft process path node;
the planning scheduling module is used for realizing planning scheduling intellectualization according to the production cycle of the transmission shaft;
the production management module is used for monitoring the data in the manufacturing process of the transmission shaft and acquiring accurate quality data;
the quality management module is used for establishing a product quality file by collecting material information, quality information, process parameters, production equipment, production personnel and other information of the transmission shaft;
the equipment management module is used for carrying out task management on daily maintenance of the equipment, really recording the fault and shutdown time of the equipment, replacing spare parts and repairing conditions and establishing a complete equipment maintenance record file; and the statistical analysis is carried out on the data of the equipment maintenance cost, the maintenance times and the downtime;
and the data acquisition module is used for networking the key equipment and acquiring the key data by configuring an OPC Server.
Furthermore, the application layer also comprises a field management module, and the field management module is provided with a production billboard and an equipment billboard.
Furthermore, the application layer further comprises a statistical analysis module, and the statistical analysis module is used for realizing productivity statistics and tool service life statistics and generating an OEE report, an equipment maintenance report and a defective statistical table.
Further, the basic data module is provided with a material data submodule, a production line data submodule, an organization framework submodule, a product BOM submodule, a process data submodule and an equipment information submodule.
Furthermore, the plan scheduling module is provided with a plan importing submodule, a work order generating submodule and a work order changing submodule.
Furthermore, the production management module is provided with a task management submodule, a personnel management submodule, a production quality submodule and a tool management submodule.
Furthermore, the equipment management module is provided with an equipment maintenance submodule, an equipment maintenance submodule and an equipment point inspection submodule.
Further, the user layer is provided with a system management module, and the system management module is used for deploying the whole system function framework by a system administrator.
The invention has the following remarkable effects:
1. the data information such as field data, production plans, statistical information, quality data records and the like is collected in real time, and the stability of the process quality is analyzed and guaranteed, so that the waste is effectively reduced, the production efficiency is improved, the process quality level is improved, and the manufacturing cost is reduced;
2. the system optimizes the target on the basis of the traditional three-layer architecture, the system is divided into four layers, namely a data aggregation layer, a service layer, an application layer and a user layer, and each layer can be independently changed without changing other layers; the expenditure of deployment and maintenance is reduced, and the flexibility and the scalability are improved; the introduction of thin clients makes Internet access convenient, and computing is centralized to the server side, making performance improvement possible;
3. each part of the system is loosely coupled, so that the updating of each part of the system is independent; the service logic is centralized on the server and shared by all users, so that the maintenance and the updating of the system become simple and safer;
4. the database is not connected with each active user any more, but the system component is responsible for making an interface with the database, so that the burden of a database server is reduced, and the performance is improved.
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FIG. 1 is a functional block diagram of the present invention;
fig. 2 is a functional block diagram of the application layer.
Detailed Description
The following provides a more detailed description of the embodiments and the operation of the present invention with reference to the accompanying drawings.
As shown in fig. 1, a transmission shaft part production, manufacturing and management system includes a data aggregation layer, a service layer, an application layer, and a user layer, where the data aggregation layer, the service layer, the application layer, and the user layer are deployed in a cloud, and a user can access the system through a mobile device or a private network; when the cloud deployment is used, four upward layers of a data aggregation layer are deployed at the cloud as central services, data sources of the data aggregation layer are deployed at each base or branch company, the data aggregation layer is responsible for aggregating and summarizing data of each base or branch company, and the cloud deployment is realized, wherein:
the data aggregation layer is an interface layer with all peripheral systems and is used for uniformly collecting and converting different types of data sources of multiple factories in the data source layer into a standard format of the system, performing distributed management, namely, aggregating and collecting data of each base or branch company to realize cloud deployment;
the business layer is used for combining the functions of the business function library according to the data uploaded by the data aggregation layer and providing service for field manufacturing, the business layer comprises all business atomic operations to form the business function library, and business analysts provide service for field manufacturing through the function of combining the business function library;
the application layer is used for combining the atomic functions of the business layer and providing the combined business functions to the user layer in a standard WEB service mode;
the user layer is used for providing the most appropriate client system for the user according to the using environment and habit of the user.
As shown in fig. 2, in this example, the application layer includes a basic data module, a scheduled production module, a production management module, a quality management module, an equipment management module, and a data acquisition module;
the basic data module is provided with a material data submodule, a production line data submodule, an organization framework submodule, a product BOM submodule, a process data submodule and an equipment information submodule and is used for configuring basic data for supporting system operation, and realizing layout information, work step information, process events, process routes, personnel qualification, unit information, shift information, packaging types, absence classification, part information, customer parts, BOM information, warehouse information, stop reason classification, a safety lamp ascending mechanism, a material processing mechanism, hardware resource configuration and safety lamp information input and deployment, and different production models are adapted by configuring and considering the rule limit and the constraint condition of production practice and the distribution of production resources on a transmission shaft process path node;
the layout information input and deployment comprises operations of adding factories, workshops, production lines and stations, wherein the operation of adding factories is to input contents in factory codes, factory names, SAP (system on a chip) work centers, remarks and starting or not; operation of the addition plant: entering content in a workshop code, a workshop name, an SAP code, notes and whether to enable or not; operation of the addition production line: inputting content in a production line code, a production line name, an SAP (System on a product) work center, remarks and whether to start or not; operation of the adding station: the content is entered in the workstation code, the workstation name, the SAP code, notes and whether or not enabled.
The input and deployment of the process route comprises the following steps:
1) operation of adding process events: inputting contents in a product, a production version, a production mode, a final work center, a production line, an SAP (System in Package) transaction process, a packaging type, a pulling mode, a packaging quantity, a material preparation period, a default printer, a pre-installed part, a pre-installed pulling mode, a pre-installed material preparation period and description;
2) operation of the addition step: the method comprises the steps of inputting contents in process coding, process selection, sequencing, target parts, process time, production tempo, default printers, work centers, equipment coding, packaging types, packaging quantity, pulling modes, production preparation periods, material preparation periods, pre-packaged parts, pre-packaged pulling, material preparation periods, starting or not, process description and work attributes;
3) and (4) tracing the process materials, wherein the materials needing to be consumed are filled in when the process is changed. Inputting the content in the selection of materials, unit consumption, consumption units, pulling mode, preparation period, pulling warehouse, whether to feed in the front way, bar code verification rule, timeliness mistake-proofing mode, timeliness maximum time, timeliness minimum time and whether to start
4) Adding an aging verification operation, and inputting contents in an aging error prevention mode, an aging maximum time, an aging minimum time and whether to start;
5) and adding quality parameters, and inputting the content in equipment, PLC variables, variable types, variable data types, standard values, maximum values, minimum values, effective dates, expiration dates and starting or not.
The input and configuration of the personnel qualification comprises: adding operation qualification of product operation, and inputting contents in the product, the end time, whether to start and an operator; adding operation qualification of equipment operation, and inputting contents in the equipment, the end time, whether to start and an operator.
The input and configuration of the defect classification includes: adding defect categories, and inputting contents in selecting product classification, defect codes, defect names, starting or stopping and remarking; and adding sub items, namely selecting product classification, product classification codes, sub item defect names, enabling or not and remarking input contents.
The inputting and configuring of the part information comprises: the operation of adding part information comprises part coding, part name, part abbreviation, part English name, part English abbreviation, part type, packaging code, purchasing/self-service part, whether to virtualize the part, tracing level, pulling mode, defect part, whether to start, uploading picture, picture separation line number and picture separation column number.
The inputting and configuring of the warehouse information comprises: adding warehouse operation, warehouse coding, warehouse name, warehouse classification, affiliated workshop, affiliated production line, starting or not and remarking; adding a library area, wherein the library area is coded, the name and remark of the library area, and whether the library area is started or not; the operation of adding the library position, the library position code, the library position name, the remark and whether the library position is started or not.
The plan scheduling module is provided with a plan leading-in submodule, a work order generating submodule and a work order changing submodule and is used for realizing plan scheduling intellectualization according to the production period of the transmission shaft, improving the production execution efficiency and the management efficiency and enhancing the scheduling flexibility;
the production management module is provided with a task management submodule, a personnel management submodule, a production quality submodule and a tool management submodule and is used for monitoring data in the manufacturing process of the transmission shaft, acquiring accurate quality data, improving quality control and achieving process intellectualization by determining the state of equipment;
the quality management module is used for establishing a product quality file by collecting material information, quality information, process parameters, production equipment, production personnel and other information of the transmission shaft; the method comprises the following operations:
recording unqualified products: and inquiring the unqualified product records according to the inquiry conditions. The report type may be selected: unqualified products, alarm pieces and online reworking. The unqualified products and the alarm pieces are processed in five modes of removing, scrapping, reworking, repairing and giving way. And clicking the corresponding button to process. The unqualified product original record under the corresponding query condition can be derived by clicking the upper right black deriving button;
and (3) checking record browsing: and inquiring the check information of each shift according to the inquiry condition. Clicking to derive inspection information;
final check record: inquiring the final inspection record according to the inquiry condition, and inquiring the record of the current day by default;
product inspection item configuration: whether to maintain is selected, and the selection is to contest out the products that have maintained the product checkouts. And clicking the configuration of the check item, if the product has no check item, directly filling the form, and saving the form to add the check item to the product. If the existing check items need to be modified, one check item in the list is selected, the data of the check item is backfilled into the form, and then the relevant field information is changed in the form. And the user can modify the file after clicking the storage. And if the data in the form needs to be emptied, clicking to refresh. Clicking all deletes, deleting all procedures of the product, and deleting product inspection items one by one. If the procedure needs to be modified, the check item in the list is selected, the procedure to be modified in the form is selected, and then the procedure modification button is clicked.
The equipment management module is provided with an equipment maintenance submodule, an equipment maintenance submodule and an equipment point inspection submodule, performs task management (automatic or manual triggering) on daily maintenance of the equipment, truly records the fault downtime, replacement of spare parts and repair conditions of the equipment, and establishes a complete equipment maintenance record file; the statistical analysis is carried out on the data such as the equipment maintenance cost, the maintenance times, the downtime and the like, so that the preventive maintenance efficiency of the equipment is improved; the production equipment is ensured to be in a high-availability state for a long time through maintenance, the production capacity and the production quality of a factory are ensured, and the competitiveness is improved;
the data acquisition module is used for networking the key equipment, acquiring key data by configuring an OPC Server, and forming the basis of quality control, process control and quality tracing by the data to help improve lean management level.
Preferably, the application layer further comprises a field management module and a statistical analysis module, wherein the field management module is provided with a production billboard and an equipment billboard; the statistical analysis module is used for realizing productivity statistics and tool service life statistics and generating an OEE report, an equipment maintenance report and a defective product statistical table.
Further, the user layer is provided with a system management module, the system management module is used for deploying the whole system function framework by a system administrator, and the system management module is specifically provided with the following sub-modules: the login system and the exit submodule are used for logging in the system by the user under the condition that the factory, the user name and the password are correct; the system step submodule is used for adding an action operation, inputting Chinese names, English names and methods and inputting contents in the starting or not on a use platform; the system menu submodule is used for adding a menu operation, inputting menu names, menu links, sequencing, large charts, small icons, selecting public menus, displaying and starting (when the upper menu is selected, the added menu is a system level menu) in a terminal and the upper menu, and inputting contents including addition, modification and deletion; a role step submodule for adding role operation and inputting content in the use terminal, role name and whether to start or not; the system user submodule is used for adding user operation and inputting contents in user types, login accounts, domain accounts, employee cards, names, Email, mobile phones, office phones, user states and remarks; the system parameter submodule is used for adding the operation of roles and inputting contents in parameter codes, parameter names, parameter values, remarks and whether the roles are started or not; and the system code submodule is used for adding the role operation and inputting the content in the name, the Chinese name and the remark.
The system optimizes the target on the basis of the traditional three-layer architecture, the system is divided into four layers, namely a data aggregation layer, a service layer, an application layer and a user layer, the data aggregation layer uniformly gathers and converts different types of data sources of multiple factories in the data source layer into a standard format of the system, the data sources are managed by different limits, cloud deployment is achieved, and therefore the system can acquire data information such as field data, production plans, statistical information and quality data records in real time and analyze and guarantee the stability of process quality, waste is effectively reduced, production efficiency is improved, the process quality level is improved, and the manufacturing cost is reduced.
The technical solution provided by the present invention is described in detail above. The principles and embodiments of the present invention are explained herein using specific examples, which are presented only to assist in understanding the method and its core concepts. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.
Claims (9)
1. A transmission shaft part production manufacturing management system is characterized in that: the system comprises a data aggregation layer, a service layer, an application layer and a user layer, wherein the data aggregation layer, the service layer, the application layer and the user layer are deployed at a cloud end, and the data aggregation layer is used for uniformly summarizing and converting different types of data sources of various production devices in various production fields into a standard format of the system and performing rights management; the business layer is used for combining the functions of the business function library according to the data uploaded by the data aggregation layer and providing service for field manufacturing; the application layer is used for combining the atomic functions of the business layer and providing the combined business functions to the user layer in a standard WEB service mode; the user layer is used for providing the most appropriate client system for the user according to the using environment and habit of the user.
2. The propeller shaft part production and manufacturing management system according to claim 1, wherein: the application layer comprises a basic data module, a plan scheduling module, a production management module, a quality management module, an equipment management module and a data acquisition module;
the basic data module is used for configuring basic data supporting system operation, and realizing layout information, process step information, process events, process routes, personnel qualification, unit information, shift information, packaging types, absence classification, part information, client parts, BOM information, warehouse information, shutdown reason classification, safety lamp ascending mechanism, material processing mechanism, hardware resource configuration, safety lamp information input and deployment, and is suitable for different production models by configuring and considering the actual production rule limit, constraint conditions and production resource distribution on a transmission shaft process path node;
the planning scheduling module is used for realizing planning scheduling intellectualization according to the production cycle of the transmission shaft;
the production management module is used for monitoring the data in the manufacturing process of the transmission shaft and acquiring accurate quality data;
the quality management module is used for establishing a product quality file by collecting material information, quality information, process parameters, production equipment, production personnel and other information of the transmission shaft;
the equipment management module is used for carrying out task management on daily maintenance of the equipment, really recording the fault and shutdown time of the equipment, replacing spare parts and repairing conditions and establishing a complete equipment maintenance record file; and the statistical analysis is carried out on the data of the equipment maintenance cost, the maintenance times and the downtime;
and the data acquisition module is used for networking the key equipment and acquiring the key data by configuring an OPC Server.
3. The propeller shaft part production management system according to claim 1 or 2, wherein: the application layer also comprises a field management module, and the field management module is provided with a production billboard and an equipment billboard.
4. The propeller shaft part production management system according to claim 1 or 2, wherein: the application layer further comprises a statistic analysis module, and the statistic analysis module is used for realizing productivity statistics and tool service life statistics and generating an OEE report, an equipment maintenance report and a defective product statistic table.
5. The propeller shaft part production and manufacturing management system according to claim 2, wherein: the basic data module is provided with a material data submodule, a production line data submodule, an organization framework submodule, a product BOM submodule, a process data submodule and an equipment information submodule.
6. The propeller shaft part production and manufacturing management system according to claim 2, wherein: the plan scheduling module is provided with a plan importing submodule, a work order generating submodule and a work order changing submodule.
7. The propeller shaft part production and manufacturing management system according to claim 2, wherein: the production management module is provided with a task management submodule, a personnel management submodule, a production quality submodule and a tool management submodule.
8. The propeller shaft part production and manufacturing management system according to claim 2, wherein: the equipment management module is provided with an equipment maintenance submodule, an equipment maintenance submodule and an equipment point inspection submodule.
9. The propeller shaft part production and manufacturing management system according to claim 1, wherein: and the user layer is provided with a system management module, and the system management module is used for deploying the whole system function framework by a system administrator.
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| CN201911126155.9A CN110910003B (en) | 2019-11-18 | 2019-11-18 | Transmission shaft part production and manufacturing management system |
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| CN201911126155.9A CN110910003B (en) | 2019-11-18 | 2019-11-18 | Transmission shaft part production and manufacturing management system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113469560A (en) * | 2021-07-19 | 2021-10-01 | 北京东华博泰科技有限公司 | Cloud platform data management system based on industrial big data |
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