CN110903896B - Automatic tea bran separator with tea oil collection function - Google Patents

Abstract

The invention discloses a tea bran automatic separator with tea oil collection, relates to the technical field of tea bran automatic separators, and solves the problem that a pressing ring is difficult to separate after the tea bran automatic separator presses oil. The utility model provides a tea-seed cake autosegregation machine with tea-seed oil is collected, includes the device casing, the surface mounting of device casing one end has the hydro-cylinder, the hydraulic stem is installed to the one end of hydro-cylinder, clamping ring mechanism is installed to the one end of hydraulic stem, four spacing bracing pieces are installed to one side of hydraulic stem, spacing bracing piece is located four end angles of hydraulic stem, the baffle is installed to spacing bracing piece's one end, connect the pressing ring is installed to one side of baffle, the support base is installed to the lower extreme of device casing one side, oil collecting mechanism is installed to the up end of support base, waste residue collecting mechanism is installed to oil collecting mechanism's up end. The invention is additionally provided with a convenient squeezing ring unfolding mechanism and a tea oil rapid collecting function.

Description

An automatic tea bran separator with tea oil collection

Technical field

The invention relates to the technical field of an automatic tea bran separator for collecting camellia oil, and is specifically an automatic tea bran separator for collecting camellia oil.

Background technique

Tea meal is also called tea bran and tea seed cake. The particles are purple-brown. It is the residue cake after oil extraction from Camellia oleifera seeds. The active ingredient is saponin, which is also a botanical pesticide. It is used in washing chemicals and machine rust removal. etc. Tea saponin, which is extracted from tea seed cake through scientific technology, is a triterpenoid compound and is an additive with excellent performance. In addition, it also has physiological activities such as anti-osmotic, anti-inflammatory, analgesic, and anti-cancer. It can be widely used in pesticides, chemicals, medicine, building materials, food and other industries as detergents, insecticides, emulsifiers, foaming agents, diuretics, etc. In daily life, tea bran is also widely used in people's lives and Crops are being planted.

However, the existing automatic tea bran separator for collecting camellia oil requires a lot of time and operability for the operator when separating the pressing ring, and the effect is not ideal. Moreover, after the camellia oil is separated, it is difficult to collect, and the oil residue and tea The oil cannot be filtered well and requires a lot of manpower to collect; therefore, it does not meet the existing needs, for which we propose an automatic tea bran separator with tea oil collection.

Contents of the invention

The object of the present invention is to provide an automatic tea bran separator with camellia oil collection, so as to solve the problem that the operator has to spend a lot of time and effort during the separation of the pressing ring in the tea bran automatic separator for tea oil collection proposed in the above background technology. The operability and effect are not ideal, and after the camellia oil is separated, it is difficult to collect, the oil residue and camellia oil cannot be filtered well, and a lot of manpower is required for collection.

In order to achieve the above object, the present invention provides the following technical solution: an automatic tea bran separator with tea oil collection, including a device housing, an oil cylinder is installed on the outer surface of one end of the device housing, and an oil cylinder is installed on one end of the oil cylinder. Hydraulic rod, one end of the hydraulic rod is equipped with a ring pressing mechanism, and four limit support rods are installed on one side of the hydraulic rod. The limit support rods are located at the four end corners of the hydraulic rod. One end of the support rod is equipped with a baffle, one side of the baffle is installed with a connecting press ring, the lower end of one side of the device housing is installed with a support base, and the upper end surface of the support base is equipped with an oil collection mechanism, so A waste residue collection mechanism is installed on the upper end surface of the oil collecting mechanism, a camellia oil filtering mechanism is installed on one end of the oil collecting mechanism, a vacuum oil pump is installed on one end of the camellia oil filtering mechanism, and one end of the limit support rod is installed limit nut;

The press ring mechanism includes a press ring, a support shaft, a connecting hinge and an extrusion rack. Support shafts are installed on the inside of both ends of the press ring, and extrusion racks are provided on the outer surfaces of both sides of the press ring. The outer surface of the support shaft is provided with a connecting hinge. The camellia oil filtering mechanism includes a camellia oil filter box, a coarse-pore filter screen and a fine-grained filter screen. A coarse-pore filter screen is installed on the inside of the camellia oil filter box. A fine-grained filter is installed on one side of the coarse-pored filter.

Preferably, the oil collection mechanism includes a camellia oil guide plate, a V-shaped groove bottom and a cleaning slider. The inner bottom surface of the camellia oil guide plate is provided with a V-shaped groove bottom, and one end of the V-shaped groove bottom is equipped with a cleaning slider.

Preferably, the waste residue collection mechanism includes a waste residue collection tray and a waste residue filter screen, and a waste residue filter screen is installed on the bottom surface of the inner wall of the waste residue collection tray.

Preferably, the oil cylinder extends through the device housing to the outer surface of the other end of the device housing.

Preferably, the lower end surface of the waste residue collection tray and the upper end surface of the oil collection mechanism are connected through a chute, and the waste residue filter screen and the waste residue collection tray are fixed through a slot.

Preferably, the extrusion racks are evenly arranged on both sides of the press ring, and the top of the extrusion racks is provided with rounded corners.

Preferably, a pipe groove is provided on the bottom surface of the inner wall of the camellia oil filter box, and the pipe groove is connected to a vacuum oil pump. The camellia oil filter box and the coarse-pore filter screen are fixed to the inside of the camellia oil filter box by plugging.

Preferably, the limit support rod extends through the inner side of the baffle to the other side of the baffle, and the limit support rod and the baffle are fixed by a limit nut.

Preferably, the bottom of the V-shaped groove extends to one side of the bottom surface of the camellia oil filter box, and the camellia oil filter box and the bottom of the V-shaped groove are fixed by bolts.

Preferably, the lower end surface of the cleaning slider completely fits the bottom surface of the V-shaped groove bottom, and the inclination angle of the V-shaped groove bottom is twenty degrees.

Compared with the prior art, the beneficial effects of the present invention are:

1. In the present invention, every two pressing rings are connected and fixed, and multiple pressing rings are connected to form a pressing ring group. The installed pressing ring group is placed in the middle of the four limiting support rods, and then the connecting base is connected to one of the pressing rings. Fix the pressing ring, connect the pressing ring at the other end of the pressing ring group to the baffle, turn on the oil pump, retract the hydraulic rod backward, and drive the pressing ring group to expand. At this time, the tea bran can be placed in the interlayer of the pressing ring group. Turn on the oil pump and push the hydraulic rod forward to squeeze the pressing ring group so that each pressing ring squeezes each other. The tea bran is completely squeezed through the extrusion rack set on the outer surface of the pressing ring. The design of the tooth grooves can The oil inside the tea bran is quickly squeezed out, and one of the pressing rings is pulled backward through the contraction of the hydraulic rod. Through the function of the connecting hinge between each pressing ring, when the hydraulic rod is pulled, it can ensure that all subsequent pressing rings can be Rapid opening, through this mechanism, can reduce the opening time of the press ring of the device, reduce manual operation steps, increase the oil output rate of the device, facilitate the cleaning of waste residue, and quickly and conveniently drip the camellia oil;

2. The invention uses the design of the slope of the bottom of the V-shaped groove to allow the camellia oil to naturally flow into the camellia oil filter box. Through the filtration of the camellia oil filter box and the coarse-pore filter screen, the oil residue in the camellia oil can be filtered. The camellia oil filter box and coarse-pore filter can be replaced at any time to ensure that the device is always in high-efficiency filtration. The filtered camellia oil flows to the vacuum oil pump through the pipe groove, and the camellia oil is pumped to the external storage device through the vacuum oil pump. The function of the waste residue collection tray is that the extruded waste residue falls into the waste residue collection tray. The operator can pull out the waste residue collection tray as a whole and then centrally process the waste residue. This mechanism can reduce the operator's trouble when collecting camellia oil. The workload is reduced, and the camellia oil filtering mechanism is added, which increases the quality of the camellia oil and facilitates the cleaning of oil residues.

Description of drawings

Figure 1 is a schematic diagram of the overall structure of the present invention;

Figure 2 is a side view of the entire invention;

Figure 3 is a partial structural schematic diagram of the oil collection mechanism of the present invention;

Figure 4 is a schematic cross-sectional structural diagram of the oil collection mechanism of the present invention;

Figure 5 is a schematic diagram of the knot structure of the pressing ring of the present invention;

Figure 6 is a partial structural diagram of the connecting hinge of the present invention.

In the picture: 1. Device shell; 2. Support base; 3. Baffle; 4. Limit support rod; 5. Ring pressing mechanism; 501. Press ring; 502. Support shaft; 503. Connection hinge; 504. Extrusion rack; 6. Tea oil filtering mechanism; 601. Tea oil filter box; 602. Coarse hole filter; 603. Fine grain filter; 7. Vacuum oil pump; 8. Waste residue collection mechanism; 801. Waste residue collection tray; 802. Waste filter; 9. Oil collection mechanism; 901. Camellia oil guide plate; 902. V-shaped groove bottom; 903. Cleaning slider; 10. Limit nut; 11. Oil cylinder; 12. Hydraulic rod; 13. Connection Squeeze the circle.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments.

Example 1

Referring to Figures 1 to 6, the present invention provides an embodiment: an automatic tea bran separator with tea oil collection, including a device housing 1. An oil cylinder 11 is provided in the middle of the device housing 1, and the left end of the oil cylinder 11 is connected There is a hydraulic rod 12. The left end of the hydraulic rod 12 is provided with a pressing ring mechanism 5. There are four limit support rods 4 connected to the left side of the device housing 1. The limit support rods 4 can ensure the normal extrusion operation of camellia oil and can control the pressure. The circle mechanism 5 performs the limit operation. The left ends of the four limit support rods 4 are all connected to the limit nut 10 through threads. The hydraulic rod 12 is between the four limit support rods 4. The left ends of the four limit support rods 4 are connected with baffles. 3. The right side of the baffle 3 is hingedly connected with a pressing ring 13, and the lower left side of the device housing 1 is connected with a support base 2. The top of the support base 2 is equipped with an oil collection mechanism 9, and the top of the oil collection mechanism 9 is provided with a waste residue collection mechanism 8. , through the function of the waste residue collection tray 801, the device can have the function of collecting waste residue, and can conveniently carry out collection work. There is a camellia oil filtering mechanism 6 on the left side of the support base 2, and a vacuum oil pump is installed on the left side of the camellia oil filtering mechanism 6 7.

First, connect the external oil pump to the oil cylinder 11, fix the external oil pipe to the connection port on one side of the vacuum oil pump 7, and then start the oil pump to retract the hydraulic rod 12 backward and drive the pressing ring mechanism 5 to open. At this time, the tea can be The bran is placed in the pressing ring mechanism 5. The pressing ring mechanism 5 can quickly squeeze out the oil inside the tea bran. The tea oil inside the tea bran is squeezed and drips into the oil collecting mechanism 9. The tea oil flows into the camellia oil filtering mechanism 6. Inside, the camellia oil filtering mechanism 6 can filter the camellia oil, and the waste residue collection mechanism 8 can collect the extruded waste residue. This mechanism can reduce the workload of the operator when collecting camellia oil, and increase the camellia oil filtration. The mechanism increases the quality of camellia oil and facilitates the cleaning of oil residues.

Example 2

Please refer to Figures 1 to 6. The pressing ring mechanism 5 includes a pressing ring 501, a support shaft 502, a connecting hinge 503 and an extruding rack 504. The left end of the hydraulic rod 12 is connected to the pressing ring 501, and the front end of the pressing ring 501 passes through the supporting shaft 502. There is another pressing ring 501 connected to the connecting hinge 503. The length of the connecting hinge 503 is less than the superimposed thickness of the two pressing rings 501. The left and right sides of the pressing ring 501 are connected with extruding racks 504. The extruding racks 504 They are arranged at even intervals, and the extrusion rack 504 is provided with rounded corners, which not only ensures the oil output rate of the device, but also reduces the time for the device to squeeze tea oil. Multiple squeeze rings 501 can be set through the support shaft 502 and the connecting hinge 503. , convenient for squeezing a large amount of tea bran.

The camellia oil filtering mechanism 6 includes a camellia oil filter box 601, a coarse-pore filter 602 and a fine-grained filter 603. The camellia oil filter box 601 is connected to the left side of the support base 2, and a coarse-pore filter 602 is provided in the camellia oil filter box 601. and the fine-grained filter screen 603. The coarse-porous filter screen 602 is located on the right side of the fine-grained filter screen 603. There is a pipe groove at the bottom of the camellia oil filter box 601. The pipe groove is connected to the vacuum oil pump 7. Through the camellia oil filter box 601 and the coarse-pore filter The filtration of the net 602 can filter the oil residue in the camellia oil, and the camellia oil filter box 601 and the coarse mesh filter 602 can be replaced at any time to ensure that the device is always in high-efficiency filtration.

The oil collection mechanism 9 includes a camellia oil guide plate 901, a V-shaped groove bottom 902 and a cleaning slider 903. The top of the support base 2 is connected with a camellia oil guide plate 901. The inner bottom of the camellia oil guide plate 901 has a V-shaped groove bottom 902, V The groove bottom 902 extends along the camellia oil guide plate 901 into the camellia oil filter box 601, so that the camellia oil can flow into the camellia oil filter box 601. The inclination angle of the V-shaped groove bottom 902 is twenty degrees. The slope design of 902 ensures that the camellia oil can be properly filtered inside the camellia oil filter box 601, which facilitates the collection of camellia oil and prevents the accumulation of camellia oil from causing qualitative changes. The V-shaped groove bottom 902 is slidably equipped with a cleaning slider 903. The cleaning slider 903 is used to scrape the impurities on the bottom surface of the V-shaped groove 902. Through the design of the oil collecting mechanism 9, the device has the functions of collecting camellia oil and filtering camellia oil, reducing the waste of camellia oil during collection. , and add camellia oil filtration to make the overall quality of camellia oil higher.

The waste collection mechanism 8 includes a waste collection tray 801 and a waste filter 802. The top of the camellia oil guide tray 901 is connected to the waste collection tray 801. The waste collection tray 801 is connected to a waste filter 802 through a slot. Through the design of the connection base, The device can effectively perform squeezing and shrinking operations.

Working principle: Before use, check the working status of the internal structure of the device, place the device in the working area, turn on the power, connect the external oil pump to the oil cylinder 11, fix the external oil pipe to the connection port on the side of the vacuum oil pump 7, and connect each Two pressing rings 501 are connected and fixed, and multiple pressing rings 501 are connected to form a pressing ring group. Place the installed pressing ring group in the middle of the four limit support rods 4, and then connect the base with one of the pressing rings 501. Fix it, connect the pressing ring 501 at the other end of the pressing ring group to the baffle 3, turn on the oil pump, retract the hydraulic rod 12 backward, and drive the pressing ring group to expand. At this time, the tea bran can be placed in the interlayer of the pressing ring group. , turn on the oil pump to push the hydraulic rod 12 forward, squeeze the pressing ring group, so that each pressing ring 501 squeezes each other, and the tea bran is completely squeezed through the extrusion rack 504 provided on the outer surface of the pressing ring 501, The design of the tooth grooves can quickly squeeze out the oil inside the tea bran. Through the contraction of the hydraulic rod 12, one of the pressing rings 501 is pulled backward. Through the action of the connecting hinge 503 between each pressing ring 501, the hydraulic rod 12 When pulling, it can ensure that the subsequent pressing rings 501 can be opened quickly. Through this mechanism, the opening time of the pressing ring 501 of the device can be reduced, as well as the manual operation steps, increase the oil output rate of the device, facilitate the cleaning of waste residue, and quickly and conveniently make tea. The oil drips, and the tea bran is squeezed. The internal tea oil drips to the inside of the V-shaped groove bottom 902. Through the design of the slope of the V-shaped groove bottom 902, the tea oil naturally flows into the inside of the camellia oil filter box 601, and then passes through the camellia oil filter. The filtration of the camellia oil filter box 601 and the coarse-pore filter screen 602 can filter the oil residue in the camellia oil, and the camellia oil filter box 601 and the coarse-pore filter screen 602 can be replaced at any time to ensure that the device is always in high-efficiency filtration. The camellia oil flows to the vacuum oil pump 7 through the pipe groove. After the camellia oil is pumped into the external storage device through the vacuum oil pump 7, through the action of the waste residue collection tray 801, the extruded waste residue falls into the waste residue collection tray 801, and the operator The waste residue collection tray 801 can be extracted as a whole, and then the waste residue can be processed centrally. This mechanism can reduce the workload of the operator when collecting camellia oil, and adds a camellia oil filtering mechanism, which increases the quality of camellia oil and facilitates oil production. Slag cleaning work.

It is obvious to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be regarded as illustrative and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is therefore intended that all claims falling within the claims All changes within the meaning and scope of equivalent elements are included in the present invention. Any reference signs in the claims shall not be construed as limiting the claim in question.

Claims (8)

1. An automatic tea bran separator with tea oil collection, including a device housing (1), characterized in that: an oil cylinder (11) is installed on the outer surface of one end of the device housing (1), and the oil cylinder (11) A hydraulic rod (12) is installed on one end of the hydraulic rod (11), a ring pressing mechanism (5) is installed on one end of the hydraulic rod (12), and four limit support rods (4) are installed on one side of the hydraulic rod (12). ), the limit support rod (4) is located at the four end corners of the hydraulic rod (12), and a baffle (3) is installed at one end of the limit support rod (4), and the baffle (3) A connecting press ring (13) is installed on one side, a support base (2) is installed on the lower end of one side of the device housing (1), and an oil collection mechanism (9) is installed on the upper end of the support base (2). A waste residue collection mechanism (8) is installed on the upper end surface of the oil collecting mechanism (9), and a camellia oil filtering mechanism (6) is installed on one end of the oil collecting mechanism (9). The camellia oil filtering mechanism (6) A vacuum oil pump (7) is installed at one end, and a limit nut (10) is installed at one end of the limit support rod (4); The ring pressing mechanism (5) includes a pressing ring (501), a support shaft (502), a connecting hinge (503) and an extruding rack (504). Support shafts are installed on the inner sides of both ends of the pressing ring (501). (502), the outer surfaces of both sides of the pressing ring (501) are provided with extrusion racks (504), the outer surface of the support shaft (502) is provided with a connecting hinge (503), the pressing ring (501) ) The front end is connected to another pressing ring (501) through the supporting shaft (502) and the connecting hinge (503). The length of the connecting hinge (503) is less than the superimposed thickness of the two pressing rings (501). Multiple pressing rings (501) are connected to form a pressing ring group. The camellia oil filtering mechanism (6) includes a camellia oil filter box (601), a coarse-pore filter (602) and a fine-grained filter (603). The camellia oil filter box (601) A coarse-pore filter screen (602) is installed on the inside of 601), and a fine-line filter screen (603) is installed on one side of the coarse-pore filter screen (602); The oil collection mechanism (9) includes a camellia oil guide plate (901), a V-shaped groove bottom (902) and a cleaning slider (903). The inner bottom surface of the camellia oil guide plate (901) is provided with a V-shaped groove bottom. (902), a cleaning slider (903) is installed at one end of the V-shaped groove bottom (902); The waste residue collection mechanism (8) includes a waste residue collection tray (801) and a waste residue filter (802). The waste residue filter (802) is installed on the bottom surface of the inner wall of the waste residue collection tray (801). 2. An automatic tea bran separator with camellia oil collection according to claim 1, characterized in that the oil cylinder (11) extends through the device housing (1) to the other end of the device housing (1). The outer surface. 3. An automatic tea bran separator with tea oil collection according to claim 2, characterized in that: the lower end surface of the waste residue collection tray (801) and the upper end surface of the oil collecting mechanism (9) are connected through a chute. , the waste residue filter (802) and the waste residue collection tray (801) are fixed through slots. 4. An automatic tea bran separator with camellia oil collection according to claim 3, characterized in that: the extrusion racks (504) are evenly arranged on both sides of the pressing ring (501), and the extrusion racks (504) are The top of the pressing rack (504) is provided with a rounded corner. 5. An automatic tea bran separator with tea oil collection according to claim 4, characterized in that: the bottom surface of the inner wall of the tea oil filter box (601) is provided with a pipe groove, and the pipe groove is connected to a vacuum oil pump (7) Connection, the camellia oil filter box (601) and the coarse-pore filter screen (602) are fixed to the inside of the camellia oil filter box (601) through plugging. 6. An automatic tea bran separator with camellia oil collection according to claim 5, characterized in that: the limit support rod (4) extends through the inside of the baffle (3) to the baffle (3) ), the limit support rod (4) and the baffle (3) are fixed by the limit nut (10). 7. An automatic tea bran separator with camellia oil collection according to claim 6, characterized in that: the V-shaped groove bottom (902) extends to one side of the bottom surface of the camellia oil filter box (601), so The camellia oil filter box (601) and the V-shaped groove bottom (902) are fixed by bolts. 8. An automatic tea bran separator with camellia oil collection according to claim 7, characterized in that: the lower end surface of the cleaning slider (903) completely fits the bottom surface of the V-shaped groove bottom (902) , the inclination angle of the V-shaped groove bottom (902) is twenty degrees.