CN110901984B - Modular tire crane shipping process - Google Patents
Modular tire crane shipping process Download PDFInfo
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- CN110901984B CN110901984B CN201911045915.3A CN201911045915A CN110901984B CN 110901984 B CN110901984 B CN 110901984B CN 201911045915 A CN201911045915 A CN 201911045915A CN 110901984 B CN110901984 B CN 110901984B
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- module
- shipping
- girder
- trolley
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
- B65B61/22—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents for placing protecting sheets, plugs, or wads over contents, e.g. cotton-wool in bottles of pills
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Packaging Of Machine Parts And Wound Products (AREA)
Abstract
The invention relates to a modular tire crane shipping process, which is characterized by comprising the following steps: the specific process steps are as follows: s1: a main module shipping process; s2: a secondary module and an accessory shipping process; the shipping process provided by the invention meets the principles of low cost, safe transportation, small volume, easiness in loading and taking, lowest gravity center and protective packaging on the premise of not damaging the appearance and quality of a product in the processes of transportation, loading and unloading; the packing and shipping requirements of medium and long-term transportation can be met; the binding positions of all the components are provided with isolating pads to avoid the damage of the binding positions to the surfaces of the components; in addition, the adopted protection part meets the requirements of rain prevention, moisture prevention, mould prevention, rust prevention, shock prevention and local protection; the whole packaging and shipping process is orderly, and the probability of the problem of the tire crane in the transportation process is reduced.
Description
Technical Field
The invention relates to the field of delivery of tyre cranes, in particular to a modular tyre crane delivery process.
Background
The tyre crane adopts a special chassis, has short vehicle body, flexible operation and movement, has the driving performance of a truck, and can be transferred by a single machine or driven with the truck in formation to press the bottom. Compared with an automobile type crane, the crane has the advantages of wider wheel track, good stability, short vehicle body, small turning radius and capability of working within a range of 360 degrees. However, it is not suitable for working on soft and muddy ground because it has a high demand on road surface and a low running speed compared with the automobile type.
The general packing and shipping of the tire crane adopts the traditional packaging mode, and the standard and the requirement of the system for packaging and shipping are not detailed; the tire crane meets the requirements of packaging and shipping by meeting the principles of low cost, safety, small volume, easy assembly and fetching, lowest center of gravity and protective packaging when packaging and shipping; for a long time, the packaging and shipping standardability of the field bridge is poor, and the manufacturability is low, so that a plurality of problems occur in the packaging and shipping process.
Disclosure of Invention
The invention aims to provide a modular tire crane shipping process, which can solve the problem in the transportation process caused by the fact that the general modular tire crane package shipping package does not meet the principles of low cost, safety, small volume, easiness in assembly and taking, lowest gravity center and protection package.
In order to solve the technical problems, the technical scheme of the invention is as follows: the modular tire crane shipping process has the innovation points that: the specific process steps are as follows:
s1: a main module shipping process; s2: a secondary module and an accessory shipping process;
s1: the main module shipping process comprises the following steps: the main module comprises a girder module, a supporting leg module, a saddle beam cart module and a trolley module; the girder module is divided into a power supply side girder module and a non-power supply side girder module; the saddle beam cart module is divided into an electric room side saddle beam cart module and a non-electric room side saddle beam cart module; independently packaging the girder module, the supporting leg module, the saddle beam cart module and the trolley module respectively;
s1.1: and (3) shipping the girder module: the girder module comprises a girder structure body, a walkway platform, an electrical support, a projection lamp support, a cable festoon support, a festoon trolley, a cable and a shipping tool; the festoon trolley and the cables thereof are intensively arranged on one side of the girder on the power supply side and are firmly bound; the girder structure body is placed on the shipping tool;
s1.2: shipment of the leg module: the landing leg module comprises a landing leg structure body, an electric horse foot, an electric support, a ladder platform bracket support and a shipping tool; the supporting leg structure bodies are stacked through shipping tools; the electric horse foot, the electric support and the ladder platform bracket are bound on the supporting leg structure body, and the supporting leg structure body is installed in place after being unbound and turned over;
s1.3: and (3) shipping the saddle beam cart module: the saddle beam cart module comprises a saddle beam structure body, a cart assembly, an electric support and a shipping tool; carrying out shoveling transportation on the saddle beam cart module through a forklift, and protecting the lower part of the saddle beam and the wing plate electric support before shoveling transportation so as to avoid the contact of shovel teeth;
s1.4: and (3) dispatching the trolley module: the trolley module comprises a trolley structure body, a lifting mechanism assembly, a ladder platform, a maintenance crane and a shipping tool; two truck cranes are adopted to lift and install the trolley module, part of platform railings on the left side and the right side of the trolley module are dismantled, and the trolley module is installed in place after being installed, so that the interference with a truck crane arm frame is avoided;
s2: the secondary module and the subsidiary component shipping process comprise: the secondary module and accessories include: the system comprises a cab module, an electric room module, a power room module, a ladder platform module, a support rod module, a lifting appliance module and accessories;
s2.1: the dispatching of the driver cab module, the electric room module and the power room module: the cab module comprises a cab body and a ladder platform; the power house module comprises a power house body; the electric room module comprises an electric room body, a straight ladder and a platform rail; sleepers are arranged below the cab body and the power house body of the electric house body;
s2.2: shipping of the ladder platform module: the ladder platform module comprises a climbing inclined ladder and a platform walkway which are independently packed, the platform walkway is bound and fixed below a side saddle beam of the boarding machine during shipment, and a wood plate or a rubber pad is pre-laid below the ladder platform;
s2.3: shipping of the strut module: the support rod module comprises a support rod body, a connecting pin shaft and a shaft sleeve; the support rod module is placed in the shipping frame and tightened through a binding belt;
s2.4: shipping the hanger module: the lifting appliance upper frame module comprises a lifting appliance upper frame body and an electrical system, and sleepers are well arranged below the position where the lifting appliance upper frame body is in contact with the ground;
s2.5: shipment of accessories: the accessories comprise standard parts, bolts, random tools, cables and paint loading wooden boxes, and air bubble films, foam particles and shockproof EPE plates are adopted in the wooden boxes to wrap, fill and protect the objects in the loading boxes.
Further, the ratio of S1.1: in the binding of the girder module; in order to facilitate the turning over of the girder module, part of the walkway platform railings and the towing bracket are not installed, and are additionally installed in place after the turning over is completed; part of the electric brackets need to be assembled in place when the portal frame is assembled; and the girder module is provided with a turning module;
further, the exhaust pipe in the power room module and the support rod module are packaged and shipped together.
The invention has the advantages that:
1) the shipping process provided by the invention meets the principles of low cost, safe transportation, small volume, easiness in loading and taking, lowest gravity center and protective packaging on the premise of not damaging the appearance and quality of a product in the processes of transportation, loading and unloading; the packing and shipping requirements of medium and long-term transportation can be met; the binding positions of all the components are provided with isolating pads to avoid the damage of the binding positions to the surfaces of the components; in addition, the adopted protection part meets the requirements of rain prevention, moisture prevention, mould prevention, rust prevention, shock prevention and local protection; the whole packaging and shipping process is orderly, and the probability of the problem of the tire crane in the transportation process is reduced.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a flow chart of a modular tire crane shipping process of the present invention.
Detailed Description
The following examples are presented to enable one of ordinary skill in the art to more fully understand the present invention and are not intended to limit the scope of the embodiments described herein.
The modular tire crane shipping process shown in fig. 1 comprises the following specific process steps:
s1: a main module shipping process; s2: a secondary module and an accessory shipping process;
s1: the main module shipping process comprises the following steps: the main module comprises a girder module, a supporting leg module, a saddle beam cart module and a trolley module; the girder module is divided into a power supply side girder module and a non-power supply side girder module; the saddle beam cart module is divided into an electric room side saddle beam cart module and a non-electric room side saddle beam cart module; and independently packaging the girder module, the supporting leg module, the saddle beam cart module and the trolley module respectively.
S1.1: and (3) shipping the girder module: the girder module comprises a girder structure body, a walkway platform, an electrical support, a projection lamp support, a cable festoon support, a festoon trolley, a cable and a shipping tool; the festoon trolley and the cables thereof are intensively arranged on one side of the girder on the power supply side and are firmly bound; the girder structure body is placed on the shipping tool to facilitate girder module turning over, part of the walkway platform railings and the towing bracket are not installed, and the girder structure body is installed in place after turning over is completed; part of the electric brackets need to be assembled in place when the portal frame is assembled; and the girder module is provided with a turning module.
S1.2: shipment of the leg module: the landing leg module comprises a landing leg structure body, an electric horse foot, an electric support, a ladder platform bracket support and a shipping tool; the supporting leg structure bodies are stacked through shipping tools; the electric horse foot, the electric support and the ladder platform bracket are bound on the supporting leg structure body, and the supporting leg structure body is arranged in place after being unbound and turned over.
S1.3: and (3) shipping the saddle beam cart module: the saddle beam cart module comprises a saddle beam structure body, a cart assembly, an electric support and a shipping tool; carry out the scraper to the saddle beam cart module through the forklift to protect saddle beam below and pterygoid lamina electric support before the scraper, avoid the shovel tooth touching.
S1.4: and (3) dispatching the trolley module: the trolley module comprises a trolley structure body, a lifting mechanism assembly, a ladder platform, a maintenance crane and a shipping tool; two truck cranes are adopted to lift and install the trolley module, partial platform railings on the left side and the right side of the trolley module are dismantled, and the trolley module is repaired and installed in place after being installed, so that the interference with a truck crane arm frame is avoided.
S2: the secondary module and the subsidiary component shipping process comprise: the secondary module and accessories include: the device comprises a cab module, an electric room module, a power room module, a ladder platform module, a support rod module, a lifting appliance module and accessories.
S2.1: the dispatching of the driver cab module, the electric room module and the power room module: the cab module comprises a cab body and a ladder platform; the power house module comprises a power house body; the electric room module comprises an electric room body, a straight ladder and a platform rail; sleepers are arranged below the driver cab body and the power house body of the electric house body.
S2.2: shipping of the ladder platform module: the ladder platform module comprises a climbing inclined ladder and a platform walkway which are independently packed respectively, the platform walkway is bound and fixed below saddle beams at the side of the boarding machine during shipment, and a wood board or a rubber pad is laid below the ladder platform in advance.
S2.3: shipping of the strut module: the support rod module comprises a support rod body, a connecting pin shaft and a shaft sleeve; the support rod module is placed in the shipping frame and tightened through a binding belt; and the exhaust pipe in the power house module and the support rod module are packed and shipped together.
S2.4: shipping the hanger module: the lifting appliance upper frame module comprises a lifting appliance upper frame body and an electrical system, and sleepers are well arranged below the position, in contact with the ground, of the lifting appliance upper frame body.
S2.5: shipment of accessories: the accessories comprise standard parts, bolts, random tools, cables and paint loading wooden boxes, and air bubble films, foam particles and shockproof EPE plates are adopted in the wooden boxes to wrap, fill and protect the objects in the loading boxes.
It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (3)
1. The modular tire crane shipping process is characterized by comprising the following steps: the specific process steps are as follows:
s1: a main module shipping process; s2: a secondary module and an accessory shipping process;
s1: the main module shipping process comprises the following steps: the main module comprises a girder module, a supporting leg module, a saddle beam cart module and a trolley module; the girder module is divided into a power supply side girder module and a non-power supply side girder module; the saddle beam cart module is divided into an electric room side saddle beam cart module and a non-electric room side saddle beam cart module; independently packaging the girder module, the supporting leg module, the saddle beam cart module and the trolley module respectively;
s1.1: and (3) shipping the girder module: the girder module comprises a girder structure body, a walkway platform, an electrical support, a projection lamp support, a cable festoon support, a festoon trolley, a cable and a shipping tool of the girder module; the festoon trolley and the cables thereof are intensively arranged on one side of the girder on the power supply side and are firmly bound; the girder structure body is placed on the shipping tool;
s1.2: shipment of the leg module: the landing leg module comprises a landing leg structure body, an electric horse foot, an electric support, a ladder platform bracket support and a shipping tool of the landing leg module; the supporting leg structure bodies are stacked through shipping tools; the electric horse foot, the electric support and the ladder platform bracket are bound on the supporting leg structure body, and the supporting leg structure body is installed in place after being unbound and turned over;
s1.3: and (3) shipping the saddle beam cart module: the saddle beam cart module comprises a saddle beam structure body, a cart assembly, an electric support and a shipping tool of the saddle beam cart module; carrying out shoveling transportation on the saddle beam cart module through a forklift, and protecting the lower part of the saddle beam and the wing plate electric support before shoveling transportation so as to avoid the contact of shovel teeth;
s1.4: and (3) dispatching the trolley module: the trolley module comprises a trolley structure body, a hoisting mechanism assembly, a ladder platform, a maintenance crane and a delivery tool of the trolley module; two truck cranes are adopted to lift and install the trolley module, part of platform railings on the left side and the right side of the trolley module are dismantled, and the trolley module is installed in place after being installed, so that the interference with a truck crane arm frame is avoided;
s2: the secondary module and the subsidiary component shipping process comprise: the secondary module and accessories include: the system comprises a cab module, an electric room module, a power room module, a ladder platform module, a support rod module, a lifting appliance module and accessories;
s2.1: the dispatching of the driver cab module, the electric room module and the power room module: the cab module comprises a cab body and a ladder platform; the power house module comprises a power house body; the electric room module comprises an electric room body, a straight ladder and a platform rail; sleepers are arranged below the cab body and the power house body of the electric house body;
s2.2: shipping of the ladder platform module: the ladder platform module comprises a climbing inclined ladder and a platform walkway which are independently packed, the platform walkway is bound and fixed below a side saddle beam of the boarding machine during shipment, and a wood plate or a rubber pad is pre-laid below the ladder platform;
s2.3: shipping of the strut module: the support rod module comprises a support rod body, a connecting pin shaft and a shaft sleeve; the support rod module is placed in the shipping frame and tightened through a binding belt;
s2.4: shipping the hanger module: the lifting appliance module comprises a lifting appliance upper frame body and an electrical system, and sleepers are well padded below the position where the lifting appliance upper frame body is in contact with the ground;
s2.5: shipment of accessories: the accessories comprise standard parts, bolts, random tools, cables and paint loading wooden boxes, and air bubble films, foam particles and shockproof EPE plates are adopted in the wooden boxes to wrap, fill and protect the objects in the loading boxes.
2. A modular tire crane shipping process as set forth in claim 1, wherein: the S1.1: in the process of transporting the girder modules, in order to facilitate the girder modules to turn over in binding, part of the walkway platform railings and the festoon supports are not installed, and are additionally installed in place after the girder modules turn over; part of the electric brackets need to be assembled in place when the portal frame is assembled; and the girder module is provided with a turning module.
3. A modular tire crane shipping process as set forth in claim 1, wherein: and the exhaust pipe in the power room module and the support rod module are packed and shipped together.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911045915.3A CN110901984B (en) | 2019-10-30 | 2019-10-30 | Modular tire crane shipping process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911045915.3A CN110901984B (en) | 2019-10-30 | 2019-10-30 | Modular tire crane shipping process |
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| CN110901984A CN110901984A (en) | 2020-03-24 |
| CN110901984B true CN110901984B (en) | 2021-05-14 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112591236A (en) * | 2020-12-28 | 2021-04-02 | 上海振华重工(集团)股份有限公司南通分公司 | Tire crane disassembling and assembling container delivery process |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1395077A (en) * | 1919-11-03 | 1921-10-25 | Christian W Aveling | Hoisting and conveying machinery |
| US4284159A (en) * | 1979-04-26 | 1981-08-18 | Renner Manufacturing | Mobile crane |
| KR20090007920A (en) * | 2007-07-16 | 2009-01-21 | 대우조선해양 주식회사 | Ship assembling and launching method using divided land and marine construction |
| CN105883636A (en) * | 2016-06-20 | 2016-08-24 | 上海振华重工集团（南通）有限公司 | 32T steel plate gantry crane part and component transfer technology |
| CN106082049A (en) * | 2016-06-20 | 2016-11-09 | 上海振华重工集团（南通）有限公司 | A kind of 32T steel plate straddle truck distance transhipment technique |
-
2019
- 2019-10-30 CN CN201911045915.3A patent/CN110901984B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1395077A (en) * | 1919-11-03 | 1921-10-25 | Christian W Aveling | Hoisting and conveying machinery |
| US4284159A (en) * | 1979-04-26 | 1981-08-18 | Renner Manufacturing | Mobile crane |
| KR20090007920A (en) * | 2007-07-16 | 2009-01-21 | 대우조선해양 주식회사 | Ship assembling and launching method using divided land and marine construction |
| CN105883636A (en) * | 2016-06-20 | 2016-08-24 | 上海振华重工集团（南通）有限公司 | 32T steel plate gantry crane part and component transfer technology |
| CN106082049A (en) * | 2016-06-20 | 2016-11-09 | 上海振华重工集团（南通）有限公司 | A kind of 32T steel plate straddle truck distance transhipment technique |
Non-Patent Citations (1)
| Title |
|---|
| 100t轮胎吊典型机械结构;曾勇涛;《港口科技》;20110115(第01期);第24页至第27页 * |
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Effective date of registration: 20210425 Address after: 226000: Tuanjie Hedong and Jiangdi north, Nantong Economic and Technological Development Zone, Jiangsu Province Applicant after: Nantong Branch of Shanghai Zhenhua heavy industry (Group) Co., Ltd Address before: No. 1, Jiangjing Road, Nantong Development Zone, Jiangsu Province, Jiangsu Applicant before: NANTONG ZHENHUA HEAVY EQUIPMENT MANUFACTURING Co.,Ltd. |
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