CN110900404A - Rear sorting grinding machine for manganin shunt and working method thereof - Google Patents
Rear sorting grinding machine for manganin shunt and working method thereof Download PDFInfo
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- CN110900404A CN110900404A CN201911225358.3A CN201911225358A CN110900404A CN 110900404 A CN110900404 A CN 110900404A CN 201911225358 A CN201911225358 A CN 201911225358A CN 110900404 A CN110900404 A CN 110900404A
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- grinding wheel
- belt
- feeding belt
- feeding
- sorting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0069—Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0092—Grinding attachments for lathes or the like
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- Mechanical Engineering (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Abstract
The invention discloses a rear sorting grinder for a manganin shunt, which comprises: the sorting machine comprises a bed body, a feeding belt, a grinding wheel seat, a grinding wheel, a sorting mechanism and a shunting conveyer belt, wherein the feeding belt is arranged on the bed body, the grinding wheel seat is arranged on one side of the feeding belt, the grinding wheel is arranged on the grinding wheel seat, the sorting mechanism is arranged on one side of the grinding wheel seat, and one end of the feeding belt is connected with the shunting conveyer belt; the grinding wheel adjusting mechanism is arranged on the grinding wheel base; the working method of the rear sorting grinder for the manganin splitter is also included; on one hand, the automatic quality inspection after processing is provided, the automation degree is improved, the problems of workpiece accumulation and inconvenient inspection are solved, the practicability is high, and the production efficiency is high; on the other hand, the height adjustment of the grinding wheel during the machining of the equipment is realized, the height of the grinding wheel can be adjusted at any time, the consistency of the flatness of a workpiece is ensured, the quality of a product is improved, the machine halt adjustment is replaced, the operation is convenient and fast, the labor intensity of workers is reduced, and the potential safety hazard is reduced.
Description
Technical Field
The invention belongs to the technical field of metal processing equipment and particularly relates to a postposition sorting grinding machine for a manganin current divider and a working method thereof.
Background
A grinding machine is a machine tool that grinds a surface of a workpiece using a grinding tool. Since the grinding machine appeared for the first time in the mid-nineteenth century, it has been the most important role in industrial production, and with the development of various industries of national economy and the progress of modern science and technology, the position of the grinding machine in national economy has become more important, and the related field has been expanded continuously, and at the present stage of vigorous demand, the supply of the grinding machine has been rather insufficient.
The reason is that with the development of science and technology, the requirements of various industries on products are increased more and more, the requirements of users on grinding machines are finer, and the traditional grinding is not suitable for the precision of modern industry any more. For example, because the work piece all piles up after processing and deposits, it is very difficult during its quality control, and the work piece is relatively independent when processing, and simultaneously, present grinding machine mostly has the problem that the precision descends after wearing and tearing, because the wearing and tearing of whetting a knife are fast, when processing and the size deviation appears easily, the adjustment of shutting down wastes a large amount of time again, influences production efficiency, moreover, present grinding machine mostly has the lower problem of degree of automation, inefficiency. Therefore, the present application provides innovations and improvements to grinding machines in view of the above problems.
The existing grinding machine mainly has the following problems:
1. most of the existing grinding machines do not have the capability of inspection, and workpieces are accumulated and stored after being processed, so that the quality inspection is very difficult, and the production progress is very influenced.
2. Most existing grinding machines have the problem that the precision is reduced after abrasion, and due to the fact that the grinding speed is high, size deviation is easy to occur during machining, a large amount of time is wasted after shutdown adjustment, and production efficiency is affected.
3. Most of the existing grinding machines have the problems of low automation degree and low production efficiency.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects, the invention aims to provide the postpositional sorting grinding machine for the manganin shunt and the working method thereof, on one hand, the automatic quality inspection after processing is provided, the automation degree is improved, the problems of workpiece accumulation and inconvenience in inspection are solved, the practicability is high, and the production efficiency is high; on the other hand, the height adjustment of the grinding wheel during the machining of the equipment is realized, the height of the grinding wheel can be adjusted at any time, the consistency of the flatness of a workpiece is ensured, the quality of a product is improved, the machine halt adjustment is replaced, the operation is convenient and fast, the labor intensity of workers is reduced, the potential safety hazard is reduced, and the production efficiency is improved.
The technical scheme is as follows: in order to achieve the above object, the present invention provides a post-sorting grinder for a manganin shunt, comprising: the automatic sorting machine comprises a bed body, a feeding belt, a grinding wheel seat, a grinding wheel, a sorting mechanism and a shunting conveying belt, wherein the feeding belt is arranged on the bed body, the grinding wheel seat is arranged on one side of the feeding belt, the grinding wheel seat is fixedly arranged on the bed body, the grinding wheel is arranged on the grinding wheel seat, the grinding wheel is arranged at the top of the feeding belt, the sorting mechanism is arranged at the top of the feeding belt, and the shunting conveying belt is connected to one end, close to the sorting mechanism, of the feeding belt.
The sorting mechanism comprises photoelectric sensors, an industrial camera, contact pins, a micro sensor and a controller, wherein the photoelectric sensors are fixedly arranged on two sides of a feeding belt, the photoelectric sensors are connected with the controller, the controller is fixedly arranged on a bed body, the controller is connected with the industrial camera, the industrial camera is fixedly arranged at the top of the feeding belt through a supporting rod, the controller is connected with the micro sensor, the micro sensor is fixedly arranged at the top of the feeding belt through the supporting rod, and the bottom of the micro sensor is connected with the contact pins.
The sorting mechanism provided by the invention provides automatic quality inspection after processing, improves the automation degree, solves the problems of accumulation of workpieces and inconvenience in inspection, and has high practicability and high production efficiency.
The split-flow conveying belt comprises a main conveying belt, a split-flow conveying belt and a guide partition plate, wherein the main conveying belt is arranged at one end of a feeding belt, the guide partition plate is hinged to the main conveying belt and connected with a controller, the split-flow conveying belt is arranged on one side of the guide partition plate, and the split-flow conveying belt is arranged at one end, far away from the feeding belt, of the main conveying belt.
The branch conveyer belt comprises a finished product conveyer belt and a reworking conveyer belt.
The material guide partition plate is essentially a power plate, and a pneumatic structure is arranged on the material guide partition plate.
A feeding mechanism is arranged on one side of a feeding belt, the feeding mechanism comprises a storage bin, a first feeding belt, a second feeding belt, a selective friction belt and a material stopping plate, the first feeding belt is arranged in the storage bin, one end of the first feeding belt is connected with the second feeding belt, and one end, far away from the first feeding belt, of the second feeding belt is hinged with the material stopping plate; the first feeding belt and the second feeding belt are arranged in a mutually perpendicular mode, a selective friction belt is arranged at one end, close to the second feeding belt, of the first feeding belt, the selective friction belt is arranged at the top of the first feeding belt, the selective friction belt and the first feeding belt are arranged in a mutually parallel mode, a gap is formed between the selective friction belt and the first feeding belt, the height of the gap is the thickness of a workpiece, and the surface friction force of the selective friction belt is larger than that of the first feeding belt.
According to the invention, the feeding mechanism is arranged, the characteristics that the friction force is in direct proportion to the friction coefficient are utilized, automatic feeding and selective feeding of workpieces are realized, on one hand, repeated polishing or polishing omission is avoided, on the other hand, manual operation is replaced, convenience is improved, and meanwhile, the feeding mechanism adopts a pure mechanical structure and is low in cost.
The first feeding belt and the second feeding belt are spiral.
According to the invention, the first feeding belt and the second feeding belt are arranged, so that the space is saved.
The material stopping plate is essentially a power plate, and a pneumatic structure is arranged on the material stopping plate.
The grinding wheel seat is provided with a grinding wheel adjusting mechanism, the grinding wheel adjusting mechanism comprises a grinding wheel adjusting photoelectric sensor, a PLC (programmable logic controller), a jacking cylinder, a first fixing ring, a grinding wheel bearing, a limiting spring, a second limiting ring and an air pump, the grinding wheel adjusting photoelectric sensor is arranged on one side of a grinding wheel, the grinding wheel adjusting photoelectric sensor is fixedly arranged in a bed body, the grinding wheel adjusting photoelectric sensor and a grinding wheel working plane are positioned on the same plane, the grinding wheel adjusting photoelectric sensor is connected with the PLC controller, the PLC controller is fixedly arranged in the bed body, the PLC controller is connected with the jacking cylinder, the jacking cylinder is fixedly arranged in the grinding wheel seat, the grinding wheel seat is fixedly arranged in the bed body, the top of the jacking cylinder is fixedly provided with the first fixing ring, and the grinding wheel bearing is fixedly arranged on the first fixing, the grinding wheel bearing is internally provided with a grinding wheel in a penetrating mode, one side, away from the jacking cylinder, of the grinding wheel bearing is provided with a second limiting ring, one end of the second limiting ring is connected with a limiting spring, the limiting spring is fixedly arranged inside the grinding wheel seat, the jacking cylinder is connected with an air pump, and the air pump is fixedly arranged in the bed body.
According to the grinding wheel adjusting mechanism, the grinding wheel height adjustment of equipment during machining is realized through the cooperation of the sensor and the actuator, the grinding wheel height can be adjusted at any time, the consistency of the flatness of a workpiece is guaranteed, the product quality is improved, the machine halt adjustment is replaced, the operation is convenient and fast, the labor intensity of workers is reduced, the potential safety hazard is reduced, and the production efficiency is improved.
The working method of the rear sorting grinder for the manganin splitter comprises the following steps of feeding, grinding and sorting:
the method comprises the following steps: the feeding belt conveys the workpiece to a grinding wheel;
step two: the grinding wheel polishes the workpiece smoothly and sends the workpiece to the shunting conveying belt;
step three: the workpiece passes through the photoelectric sensor, the photoelectric sensor responds, the controller controls the industrial camera to shoot photos to obtain the position of the workpiece on the shunting conveyer belt, the controller reads the pressure change of the micro-sensor in the area according to the position information provided by the industrial camera to obtain flatness information, and the controller shunts the workpiece according to the flatness information.
The invention relates to a feeding method of a rear sorting grinder for a manganin splitter, which comprises the following steps:
the method comprises the following steps: the first feeding belt and the second feeding belt continuously feed workpieces in the storage bin into the feeding belt, the workpieces pass through a selective friction belt on the first feeding belt, when the upper surface of the workpiece is rough, the selective friction belt feeds the workpieces into the second feeding belt through friction, when the upper surface of the workpiece is smoother than the lower surface of the workpiece, the friction force of the selective friction belt is insufficient to enable the workpieces to enter the second feeding belt, the workpieces drop and are fed again, and when the upper surface and the lower surface of the workpiece are both smoother, the selective friction belt brings the workpieces into the second feeding belt by using the friction force;
step two: the workpiece on the second feeding belt is blocked by a material blocking plate, and the material blocking plate feeds materials at regular time.
The invention discloses a grinding wheel adjusting method for a postposition sorting grinding machine of a manganin splitter, which specifically comprises the following steps:
the method comprises the following steps: the grinding wheel adjusting photoelectric sensor detects the flatness of the working surface of the grinding wheel through the light reflection principle, the PLC responds to and controls the jacking cylinder to move, the jacking cylinder adjusts the grinding wheel, and the limiting spring keeps the grinding wheel stable.
The technical scheme shows that the invention has the following beneficial effects:
1. the rear sorting grinder for the manganin shunt and the working method thereof provided by the invention provide automatic quality inspection after processing, improve the automation degree, solve the problems of accumulation of workpieces and inconvenience in inspection, and have the advantages of high practicability and high production efficiency.
2. According to the postposition sorting grinder for the manganin shunt and the working method thereof, the height adjustment of the grinding wheel during the machining of equipment is realized through the matching of the sensor and the actuator, the height of the grinding wheel can be adjusted at any time, the consistency of the flatness of a workpiece is ensured, the quality of a product is improved, the machine halt adjustment is replaced, the operation is convenient and fast, the labor intensity of workers is reduced, the potential safety hazard is reduced, and the production efficiency is improved.
3. According to the postposition sorting grinder for the manganin splitter and the working method thereof, the characteristics that the friction force is in direct proportion to the friction coefficient are utilized, automatic feeding and selective feeding of workpieces are realized, repeated grinding or grinding missing is avoided, manual operation is replaced, convenience is improved, and meanwhile, the postposition sorting grinder adopts a pure mechanical structure and is low in cost.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of a sorting mechanism according to the present invention;
FIG. 3 is a schematic structural view of the shunt conveyor belt of the present invention;
FIG. 4 is a schematic structural diagram of a feeding mechanism of the present invention;
FIG. 5 is a schematic top view of the structure of the feeding mechanism of the present invention;
FIG. 6 is a schematic structural view of a grinding wheel adjustment mechanism of the present invention;
FIG. 7 is a schematic view of the grinding wheel base of the present invention;
in the figure: a bed body-1, a feeding belt-2, a grinding wheel seat-3, a grinding wheel-4, a sorting mechanism-5, a photoelectric sensor-51, an industrial camera-52, a contact pin-53, a micro sensor-54, a controller-55, a shunt conveyer belt-6, a main conveyer belt-61, a shunt conveyer belt-62, a material guide clapboard-63 and a feeding mechanism-7, a storage bin-71, a first feeding belt-72, a second feeding belt-73, a selective friction belt-74, a material blocking plate-75, a grinding wheel adjusting mechanism-8, a grinding wheel adjusting photoelectric sensor-81, a PLC-82, a jacking cylinder-83, a first fixing ring-84, a grinding wheel bearing-85, a limiting spring-86, a second limiting ring-87 and an air pump-88.
Detailed Description
The invention is further elucidated with reference to the drawings and the embodiments.
Example 1
A post-sorting grinder for manganin diverters, as shown in figures 1-7, comprising: the automatic sorting machine comprises a bed body 1, a feeding belt 2, a grinding wheel seat 3, a grinding wheel 4, a sorting mechanism 5 and a shunting conveying belt 6, wherein the feeding belt 2 is arranged on the bed body 1, the grinding wheel seat 3 is arranged on one side of the feeding belt 2, the grinding wheel seat 3 is fixedly arranged on the bed body 1, the grinding wheel 4 is arranged on the grinding wheel seat 3, the grinding wheel 4 is arranged at the top of the feeding belt 2, the sorting mechanism 5 is arranged on one side of the grinding wheel seat 3, the sorting mechanism 5 is arranged at the top of the feeding belt 2, and the shunting conveying belt 6 is connected to one end, close to the sorting mechanism.
The sorting mechanism 5 in this embodiment includes a photoelectric sensor 51, an industrial camera 52, a contact pin 53, a micro sensor 54 and a controller 55, the photoelectric sensor 51 is fixedly disposed on two sides of the feeding belt 2, the photoelectric sensor 51 is connected with the controller 55, the controller 55 is fixedly disposed on the bed body 1, the controller 55 is connected with the industrial camera 52, the industrial camera 52 is fixedly disposed on the top of the feeding belt 2 through a support rod, the controller 55 is connected with the micro sensor 54, the micro sensor 54 is fixedly disposed on the top of the feeding belt 2 through a support rod, and the contact pin 53 is connected to the bottom of the micro sensor 54.
The shunt conveyor belt 6 in this embodiment includes a main conveyor belt 61, a sub conveyor belt 62, and a material guide partition plate 63, where the main conveyor belt 61 is disposed at one end of the feeding belt 2, the main conveyor belt 61 is hinged to the material guide partition plate 63, the material guide partition plate 62 is connected to the controller 55, the sub conveyor belt 62 is disposed on one side of the material guide partition plate 63, and the sub conveyor belt 62 is disposed at one end of the main conveyor belt, which is far away from the feeding belt 2.
A feeding mechanism 7 is arranged on one side of the feeding belt 2 in this embodiment, the feeding mechanism 7 includes a bin 71, a first feeding belt 72, a second feeding belt 73, a selective friction belt 74 and a material blocking plate 75, the first feeding belt 72 is arranged inside the bin 71, one end of the first feeding belt 72 is connected with the second feeding belt 73, and one end of the second feeding belt 73, which is far away from the first feeding belt 72, is hinged with the material blocking plate 75; the first feeding belt 72 and the second feeding belt 73 are arranged perpendicularly to each other, a selective friction belt 74 is arranged at one end, close to the second feeding belt 73, of the first feeding belt 72, the selective friction belt 74 is arranged at the top of the first feeding belt 72, the selective friction belt 74 and the first feeding belt 72 are arranged in parallel, a gap is arranged between the selective friction belt 74 and the first feeding belt 72, the height of the gap is the thickness of a workpiece, and the surface friction force of the selective friction belt 74 is greater than that of the first feeding belt 72.
The first and second tapes 72, 73 in this embodiment are spiral in shape.
In this embodiment, the grinding wheel seat 3 is provided with the grinding wheel adjusting mechanism 8, the grinding wheel adjusting mechanism 8 includes a grinding wheel adjusting photoelectric sensor 81, a PLC controller 82, a jacking cylinder 83, a first fixing ring 84, a grinding wheel bearing 85, a limiting spring 86, a second limiting ring 87 and an air pump 88, the grinding wheel adjusting photoelectric sensor 81 is disposed on one side of the grinding wheel 4, the grinding wheel adjusting photoelectric sensor 81 is fixedly disposed in the bed body 1, the grinding wheel adjusting photoelectric sensor 81 and a working plane of the grinding wheel 4 are located on the same plane, the grinding wheel adjusting photoelectric sensor 81 is connected with the PLC controller 82, the PLC controller 82 is fixedly disposed in the bed body 1, the PLC controller 82 is connected with the jacking cylinder 83, the jacking cylinder 83 is fixedly disposed in the grinding wheel seat 3, the grinding wheel seat 3 is fixedly disposed in the bed body 1, the top of the jacking cylinder 83 is fixedly provided with the first fixing ring 84, the grinding wheel bearing 85 is fixedly arranged on the first fixing ring 84, the grinding wheel 4 penetrates through the grinding wheel bearing 85, a second limiting ring 87 is arranged on one side, away from the jacking cylinder 83, of the grinding wheel bearing 85, a limiting spring 86 is connected and arranged at one end of the second limiting ring 87, the limiting spring 86 is fixedly arranged inside the grinding wheel seat 3, an air pump 88 is connected and arranged on the jacking cylinder 83, and the air pump 88 is fixedly arranged in the bed body 1.
The working method of the rear sorting grinder for the manganin splitter in the embodiment comprises the following steps of feeding, grinding and sorting:
the method comprises the following steps: the feeding belt 2 feeds the workpiece to a grinding wheel 4;
step two: the grinding wheel 4 polishes the workpiece smoothly and sends the workpiece to the shunting conveyer belt 6;
step three: the workpiece passes through the photoelectric sensor 51, the photoelectric sensor 51 responds, the controller 55 controls the industrial camera 52 to take photos to obtain the position of the workpiece on the shunting conveyer belt 6, the controller reads the pressure change of the micro-sensor 54 in the area according to the position information provided by the industrial camera 52 to obtain flatness information, and the controller 55 shunts the workpiece according to the flatness information.
The feeding method for the postpositional sorting grinder for the manganin splitter in the embodiment specifically comprises the following steps:
the method comprises the following steps: the first feeding belt 72 and the second feeding belt 73 continuously feed the workpieces in the bin 71 into the feeding belt 2, the workpieces pass through the selective friction belt 74 on the first feeding belt 72, when the upper surfaces of the workpieces are rough, the selective friction belt 73 feeds the workpieces into the second feeding belt 73 through friction, when the upper surfaces of the workpieces are smoother than the lower surfaces of the workpieces, the friction force of the selective friction belt 73 is not enough to enable the workpieces to enter the second feeding belt 73, the workpieces drop and are fed again, and when the upper surfaces and the lower surfaces of the workpieces are smoother, the selective friction belt 73 brings the workpieces into the second feeding belt 73 through friction force;
step two: the workpieces on the second feeding belt 73 are blocked by the material blocking plate 75, and the material blocking plate 75 feeds materials at regular time.
The grinding wheel adjusting method for the rear sorting grinding machine of the manganin splitter in the embodiment specifically comprises the following steps:
the method comprises the following steps: the grinding wheel adjusting photoelectric sensor 81 detects the flatness of the working surface of the grinding wheel through the light reflection principle, the PLC 82 responds and controls the jacking cylinder 83 to move, the jacking cylinder 83 adjusts the grinding wheel 4, and the limiting spring 86 keeps the grinding wheel 4 stable.
Example 2
A post-sorting grinder for manganin diverters, as shown in figures 1-3, comprising: the automatic sorting machine comprises a bed body 1, a feeding belt 2, a grinding wheel seat 3, a grinding wheel 4, a sorting mechanism 5 and a shunting conveying belt 6, wherein the feeding belt 2 is arranged on the bed body 1, the grinding wheel seat 3 is arranged on one side of the feeding belt 2, the grinding wheel seat 3 is fixedly arranged on the bed body 1, the grinding wheel 4 is arranged on the grinding wheel seat 3, the grinding wheel 4 is arranged at the top of the feeding belt 2, the sorting mechanism 5 is arranged on one side of the grinding wheel seat 3, the sorting mechanism 5 is arranged at the top of the feeding belt 2, and the shunting conveying belt 6 is connected to one end, close to the sorting mechanism.
The sorting mechanism 5 in this embodiment includes a photoelectric sensor 51, an industrial camera 52, a contact pin 53, a micro sensor 54 and a controller 55, the photoelectric sensor 51 is fixedly disposed on two sides of the feeding belt 2, the photoelectric sensor 51 is connected with the controller 55, the controller 55 is fixedly disposed on the bed body 1, the controller 55 is connected with the industrial camera 52, the industrial camera 52 is fixedly disposed on the top of the feeding belt 2 through a support rod, the controller 55 is connected with the micro sensor 54, the micro sensor 54 is fixedly disposed on the top of the feeding belt 2 through a support rod, and the contact pin 53 is connected to the bottom of the micro sensor 54.
The shunt conveyor belt 6 in this embodiment includes a main conveyor belt 61, a sub conveyor belt 62, and a material guide partition plate 63, where the main conveyor belt 61 is disposed at one end of the feeding belt 2, the main conveyor belt 61 is hinged to the material guide partition plate 63, the material guide partition plate 62 is connected to the controller 55, the sub conveyor belt 62 is disposed on one side of the material guide partition plate 63, and the sub conveyor belt 62 is disposed at one end of the main conveyor belt, which is far away from the feeding belt 2.
Example 3
A post-sorting grinder for manganin diverters, as shown in figures 1, 4 and 5, comprising: the automatic sorting machine comprises a bed body 1, a feeding belt 2, a grinding wheel seat 3, a grinding wheel 4, a sorting mechanism 5 and a shunting conveying belt 6, wherein the feeding belt 2 is arranged on the bed body 1, the grinding wheel seat 3 is arranged on one side of the feeding belt 2, the grinding wheel seat 3 is fixedly arranged on the bed body 1, the grinding wheel 4 is arranged on the grinding wheel seat 3, the grinding wheel 4 is arranged at the top of the feeding belt 2, the sorting mechanism 5 is arranged on one side of the grinding wheel seat 3, the sorting mechanism 5 is arranged at the top of the feeding belt 2, and the shunting conveying belt 6 is connected to one end, close to the sorting mechanism.
A feeding mechanism 7 is arranged on one side of the feeding belt 2 in this embodiment, the feeding mechanism 7 includes a bin 71, a first feeding belt 72, a second feeding belt 73, a selective friction belt 74 and a material blocking plate 75, the first feeding belt 72 is arranged inside the bin 71, one end of the first feeding belt 72 is connected with the second feeding belt 73, and one end of the second feeding belt 73, which is far away from the first feeding belt 72, is hinged with the material blocking plate 75; the first feeding belt 72 and the second feeding belt 73 are arranged perpendicularly to each other, a selective friction belt 74 is arranged at one end, close to the second feeding belt 73, of the first feeding belt 72, the selective friction belt 74 is arranged at the top of the first feeding belt 72, the selective friction belt 74 and the first feeding belt 72 are arranged in parallel, a gap is arranged between the selective friction belt 74 and the first feeding belt 72, the height of the gap is the thickness of a workpiece, and the surface friction force of the selective friction belt 74 is greater than that of the first feeding belt 72.
The first and second tapes 72, 73 in this embodiment are spiral in shape.
Example 4
A post-sorting grinder for manganin diverters, as shown in figures 1, 6 and 7, comprising: the automatic sorting machine comprises a bed body 1, a feeding belt 2, a grinding wheel seat 3, a grinding wheel 4, a sorting mechanism 5 and a shunting conveying belt 6, wherein the feeding belt 2 is arranged on the bed body 1, the grinding wheel seat 3 is arranged on one side of the feeding belt 2, the grinding wheel seat 3 is fixedly arranged on the bed body 1, the grinding wheel 4 is arranged on the grinding wheel seat 3, the grinding wheel 4 is arranged at the top of the feeding belt 2, the sorting mechanism 5 is arranged on one side of the grinding wheel seat 3, the sorting mechanism 5 is arranged at the top of the feeding belt 2, and the shunting conveying belt 6 is connected to one end, close to the sorting mechanism.
In this embodiment, the grinding wheel seat 3 is provided with the grinding wheel adjusting mechanism 8, the grinding wheel adjusting mechanism 8 includes a grinding wheel adjusting photoelectric sensor 81, a PLC controller 82, a jacking cylinder 83, a first fixing ring 84, a grinding wheel bearing 85, a limiting spring 86, a second limiting ring 87 and an air pump 88, the grinding wheel adjusting photoelectric sensor 81 is disposed on one side of the grinding wheel 4, the grinding wheel adjusting photoelectric sensor 81 is fixedly disposed in the bed body 1, the grinding wheel adjusting photoelectric sensor 81 and a working plane of the grinding wheel 4 are located on the same plane, the grinding wheel adjusting photoelectric sensor 81 is connected with the PLC controller 82, the PLC controller 82 is fixedly disposed in the bed body 1, the PLC controller 82 is connected with the jacking cylinder 83, the jacking cylinder 83 is fixedly disposed in the grinding wheel seat 3, the grinding wheel seat 3 is fixedly disposed in the bed body 1, the top of the jacking cylinder 83 is fixedly provided with the first fixing ring 84, the grinding wheel bearing 85 is fixedly arranged on the first fixing ring 84, the grinding wheel 4 penetrates through the grinding wheel bearing 85, a second limiting ring 87 is arranged on one side, away from the jacking cylinder 83, of the grinding wheel bearing 85, a limiting spring 86 is connected and arranged at one end of the second limiting ring 87, the limiting spring 86 is fixedly arranged inside the grinding wheel seat 3, an air pump 88 is connected and arranged on the jacking cylinder 83, and the air pump 88 is fixedly arranged in the bed body 1.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the present invention, and these modifications should also be construed as the protection scope of the present invention.
Claims (9)
1. The utility model provides a rearmounted letter sorting grinding machine for manganin shunt which characterized in that: the method comprises the following steps: the automatic sorting machine comprises a bed body (1), a feeding belt (2), a grinding wheel seat (3), a grinding wheel (4), a sorting mechanism (5) and a shunting conveyer belt (6), wherein the feeding belt (2) is arranged on the bed body (1), the grinding wheel seat (3) is arranged on one side of the feeding belt (2), the grinding wheel seat (3) is fixedly arranged on the bed body (1), the grinding wheel (4) is arranged on the grinding wheel seat (3), the grinding wheel (4) is arranged at the top of the feeding belt (2), the sorting mechanism (5) is arranged on one side of the grinding wheel seat (3), the sorting mechanism (5) is arranged at the top of the feeding belt (2), and the shunting conveyer belt (6) is connected and arranged at one end, close to the sorting mechanism (5), of.
2. The post-sorting grinder for manganin diverters of claim 1, wherein: the sorting mechanism (5) comprises a photoelectric sensor (51), an industrial camera (52), a contact pin (53), a micro-motion sensor (54) and a controller (55), wherein the photoelectric sensor (51) is fixedly arranged on two sides of the feeding belt (2), the photoelectric sensor (51) is connected with the controller (55), the controller (55) is fixedly arranged on the bed body (1), the controller (55) is connected with the industrial camera (52), the industrial camera (52) is fixedly arranged on the top of the feeding belt (2) through a support rod, the controller (55) is connected with the micro-motion sensor (54), the micro-motion sensor (54) is fixedly arranged on the feeding belt (2) through the support rod, and the contact pin (53) is connected and arranged on the micro-motion sensor (54).
3. The post-sorting grinder for manganin diverters of claim 2, wherein: the shunting conveying belt (6) comprises a main conveying belt (61), a shunting conveying belt (62) and a material guiding partition plate (63), wherein the main conveying belt (61) is arranged at one end of the conveying belt (2), the material guiding partition plate (63) is hinged to the main conveying belt (61), the material guiding partition plate (62) is connected with the controller (55), the shunting conveying belt (62) is arranged on one side of the material guiding partition plate (63), and the shunting conveying belt (62) is arranged at one end, far away from the conveying belt (2), of the main conveying belt.
4. The post-sorting grinder for manganin diverters of claim 1, wherein: a feeding mechanism (7) is arranged on one side of the feeding belt (2), the feeding mechanism (7) comprises a storage bin (71), a first feeding belt (72), a second feeding belt (73), a selective friction belt (74) and a material blocking plate (75), the first feeding belt (72) is arranged inside the storage bin (71), one end of the first feeding belt (72) is connected with the second feeding belt (73), and the material blocking plate (75) is hinged to one end, away from the first feeding belt (72), of the second feeding belt (73); the first feeding belt (72) and the second feeding belt (73) are arranged in a mutually perpendicular mode, one end, close to the second feeding belt (73), of the first feeding belt (72) is provided with a selective friction belt (74), the selective friction belt (74) is arranged at the top of the first feeding belt (72), the selective friction belt (74) and the first feeding belt (72) are arranged in a mutually parallel mode, a gap is arranged between the selective friction belt (74) and the first feeding belt (72), the height of the gap is the thickness of a workpiece, and the surface friction force of the selective friction belt (74) is larger than that of the first feeding belt (72).
5. The post-sorting grinder for manganin diverters of claim 4, wherein: the first feeding belt (72) and the second feeding belt (73) are spiral.
6. The post-sorting grinder for manganin diverters of claim 1, wherein: the grinding wheel seat (3) is provided with a grinding wheel adjusting mechanism (8), the grinding wheel adjusting mechanism (8) comprises a grinding wheel adjusting photoelectric sensor (81), a PLC (programmable logic controller) controller (82), a jacking cylinder (83), a first fixing ring (84), a grinding wheel bearing (85), a limiting spring (86), a second limiting ring (87) and an air pump (88), the grinding wheel adjusting photoelectric sensor (81) is arranged on one side of a grinding wheel (4), the grinding wheel adjusting photoelectric sensor (81) is fixedly arranged in the bed body (1), the grinding wheel adjusting photoelectric sensor (81) and the working plane of the grinding wheel (4) are positioned on the same plane, the grinding wheel adjusting photoelectric sensor (81) is connected with the PLC controller (82), the PLC controller (82) is fixedly arranged in the bed body (1), the PLC controller (82) is connected with the jacking cylinder (83), the lifting cylinder (83) is fixedly arranged inside the grinding wheel seat (3), the grinding wheel seat (3) is fixedly arranged in the bed body (1), a first fixing ring (84) is fixedly arranged at the top of the lifting cylinder (83), a grinding wheel bearing (85) is fixedly arranged on the first fixing ring (84), a grinding wheel (4) is arranged inside the grinding wheel bearing (85) in a penetrating mode, a second limiting ring (87) is arranged on one side, away from the lifting cylinder (83), of the grinding wheel bearing (85), one end of the second limiting ring (87) is connected and provided with a limiting spring (86), the limiting spring (86) is fixedly arranged inside the grinding wheel seat (3), an air pump (88) is connected and arranged on the lifting cylinder (83), and the air pump (88) is fixedly arranged in the bed body (1).
7. The working method of the rear sorting grinder for the manganin shunt according to claim 2 comprises the steps of feeding, grinding and sorting, and is characterized in that: the method specifically comprises the following steps:
the method comprises the following steps: the feeding belt (2) conveys the workpiece to a grinding wheel (4);
step two: the grinding wheel (4) polishes the workpiece smoothly and sends the workpiece to the shunting conveyer belt (6);
step three: the workpiece passes through the photoelectric sensor (51), the photoelectric sensor (51) responds, the controller (55) controls the industrial camera (52) to take a picture to obtain the position of the workpiece on the shunting conveyer belt (6), the controller reads the pressure change of the micro-sensor (54) in the area according to the position information provided by the industrial camera (52) to obtain flatness information, and the controller (55) shunts the workpiece according to the flatness information.
8. The feeding method of the postposition sorting grinder for the manganin shunt according to claim 4, characterized in that: the method specifically comprises the following steps:
the method comprises the following steps: the first feeding belt (72) and the second feeding belt (73) continuously feed the workpieces in the storage bin (71) into the feeding belt (2), the workpieces pass through the selective friction belt (74) on the first feeding belt (72), when the upper surfaces of the workpieces are rough, the selective friction belt (73) feeds the workpieces into the second feeding belt (73) through friction, when the upper surfaces of the workpieces are smoother than the lower surfaces of the workpieces, the friction force of the selective friction belt (73) is not enough to enable the workpieces to enter the second feeding belt (73), the workpieces fall and are fed again, and when the upper surfaces and the lower surfaces of the workpieces are both smoother, the selective friction belt (73) brings the workpieces into the second feeding belt (73) through the friction force;
step two: the workpieces on the second feeding belt (73) are blocked by a material blocking plate (75), and the material blocking plate (75) feeds materials at regular time.
9. The method for adjusting the grinding wheel of the post-sorting grinding machine for the manganin shunt according to claim 6, characterized in that: the method specifically comprises the following steps:
the method comprises the following steps: the grinding wheel adjusting photoelectric sensor (81) detects the flatness of a grinding wheel working surface through a light reflection principle, the PLC controller (82) responds and controls the jacking cylinder (83) to move, the jacking cylinder (83) adjusts the grinding wheel (4), and the limiting spring (86) keeps the grinding wheel (4) stable.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911225358.3A CN110900404A (en) | 2019-12-04 | 2019-12-04 | Rear sorting grinding machine for manganin shunt and working method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911225358.3A CN110900404A (en) | 2019-12-04 | 2019-12-04 | Rear sorting grinding machine for manganin shunt and working method thereof |
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| CN110900404A true CN110900404A (en) | 2020-03-24 |
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