CN110892900A

CN110892900A - Macaron manufacturing process and printing machine thereof

Info

Publication number: CN110892900A
Application number: CN201911056916.8A
Authority: CN
Inventors: 张涛; 高亮; 董军红
Original assignee: Suzhou Franca Food Co ltd
Current assignee: Suzhou Franca Food Co ltd
Priority date: 2019-10-31
Filing date: 2019-10-31
Publication date: 2020-03-20

Abstract

The invention discloses a macaron manufacturing process and a printing machine thereof, which comprise the following operation steps: preparing a raw material of a macarons cover blank, baking the macarons cover, printing the macarons, and preparing a sandwich. The manufacturing steps are divided into four steps, and each operation step is carried out according to the alternate operation mode in the steps, so that the macarons can be successfully manufactured, and the method has the effects of simple operation and easy learning.

Description

Macaron manufacturing process and printing machine thereof

Technical Field

The invention relates to the field of macarons, in particular to a macarons manufacturing process and a printing machine thereof.

Background

Macarons are also called macarons, are western-style snacks, are relatively complicated in manufacturing process, contain almond powder as an inner component, are relatively high in manufacturing cost, and are low in success rate, and few in shops selling the authentic macarons, so that the price is higher than that of common snacks.

The macarons are complex to manufacture, so that the macarons are generally manufactured by a professional cake master and are difficult to manufacture by ordinary people.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide a macarons manufacturing process and a printing machine thereof, which are simple in operation steps and convenient for operators to manufacture macarons.

The technical purpose of the invention is realized by the following technical scheme: a macarons manufacturing process comprises the following operation steps:

preparing a raw material of a macarons cover: putting equivalent almond powder and equivalent sugar powder into a food processor for mixing to obtain an almond mixture, adding fine granulated sugar into egg white, putting the egg white into an egg stirrer for stirring until foaming to obtain an egg white mixture, wherein the ratio of the egg white to the fine granulated sugar is fifty to one, and then putting the almond mixture and the egg white mixture into a stirrer for fully stirring to obtain a blank raw material;

baking the macarons: filling the blank raw material into a decorating bag, then paving parchment on a baking tray, extruding the blank raw material on the parchment, putting the baking tray into an oven for baking, baking for eleven minutes at forty ℃ and baking for five minutes at one hundred twenty ℃ to obtain a macarons cover;

and (3) carrying out macarons printing: putting the macarons cover into a printing machine for printing;

making a sandwich: and coating a sticky sandwich on the plane of one macarons cover, and then adhering the other macarons cover to the plane covered with the sandwich macarons cover to enable the two macarons covers to sandwich the sandwich to obtain the macarons.

Through the technical scheme, an operator can manufacture the macarons according to the steps of manufacturing the raw materials of the macarons, baking the macarons, printing the macarons and manufacturing the sandwich, and the operation is simple and convenient.

The invention is further configured to: in the step of manufacturing the raw material of the macarons cover blank, the almond mixture is screened and filtered by a sieve, and particles in the almond mixture are filtered.

Through above-mentioned technical scheme, played the filter effect to the almond mixture, reduced the almond mixture and contained the particulate matter, reduced the almond and contained the particulate matter and made the smooth possibility on makelong lid surface that makes out in the almond mixture, be favorable to improving the quality of product.

The invention is further configured to: in the baking macarons cover, before the blank is placed into an oven to be baked, the surface of the blank is dried through a blower, and the blank is blown for fifteen minutes at a position with a blowing port of the blower being thirty-five centimeters away from the surface of the blank.

Through the technical scheme, the surface of the blank is dried by the aid of the blower before the blank is baked in the oven, so that the surface of the blank is favorably shaped in advance, the possibility of deformation of the blank during baking in the oven is reduced, the surface crispness of the baked macarons is favorably improved, and the quality of the macarons is improved.

The second technical purpose of the invention is realized by the following technical scheme: the utility model provides a be applied to calico printing machine in maka dragon manufacturing process, includes the workstation, be equipped with the conveyer belt that is used for conveying maka dragon lid on the workstation, establish respectively to feed end and discharge end at the both ends of conveyer belt, the surface of conveyer belt has set firmly a plurality of stoppers, and is a plurality of the stopper interval is evenly arranged on the conveyer belt, the spacing groove that is used for restricting maka dragon is offered to one side that the stopper deviates from the conveyer belt, the bracing piece has set firmly, two in conveyer belt along width direction's both sides on the workstation the horizontal pole has set firmly in the top of conveyer belt between the bracing piece, it is equipped with the cylinder to stand upside down on the horizontal pole, the output of cylinder is worn to establish horizontal pole and tip and is equipped with the stamp die.

Through the technical scheme, the operator puts into the spacing inslot with the maka dragon lid for the cambered surface of maka dragon lid up, the conveyer belt drives the below removal of maka dragon lid towards the cylinder, when the maka dragon lid removes the true below of cylinder, cylinder drive stamp die head position descends and contradicts until the cambered surface of stamp die head and maka dragon lid, thereby realize the stamp to maka dragon lid, the back is accomplished in the stamp, the conveyer belt continues to drive the maka dragon lid through the stamp and removes towards the discharge end, the efficiency of operation has been improved.

The invention is further configured to: the mounting groove has been seted up towards one side of horizontal pole to the stamp die head, the tip fixedly connected with installation piece of the output of cylinder, in the installation piece embedding mounting groove, the stamp die head rotates towards one side of horizontal pole and is connected with the briquetting that is used for suppressing on the installation piece, there is the clearance between the tank bottom of the one side of the output of cylinder and mounting groove is kept away from to the installation piece.

Through above-mentioned technical scheme, the cooperation setting of installation piece and mounting groove, the operator of being convenient for changes the stamp die head as required, and easy operation is convenient to satisfy the operator and carry out the demand of the stamp of different patterns to the macarons lid.

The invention is further configured to: one side of the mounting block facing the mounting groove is fixedly provided with a first rubber layer, and a gap also exists between one side of the first rubber layer departing from the mounting block and the groove wall of the mounting groove.

Through above-mentioned technical scheme, when cylinder drive stamp die head contradicts with the surface of maka longgai, stamp die head moves under the interact of power towards the installation piece and offsets with first rubber layer until the tank bottom of mounting groove, and first rubber layer elasticity resumes this moment, has played the cushioning effect to the tight power of propping of stamp die head to maka longs, has reduced stamp die head's conflict power too big and lead to the broken possibility of maka longgai, has played the effect of protection to maka longgai.

The invention is further configured to: the cavity has been seted up in the first rubber layer, be equipped with pressure sensor in the cavity, pressure sensor's trigger end and cavity inner wall contact, set firmly the controller that is used for receiving pressure sensor's signal on the horizontal pole, the work of controller control cylinder.

Through above-mentioned technical scheme, when first rubber layer received the extrusion of the inner wall of mounting groove, first rubber layer was inconsistent with pressure sensor's trigger end, and pressure sensor senses pressure and changes and send signal for the controller, and the output shrink of controller control cylinder has reduced the output of cylinder and has continued to stretch out the possibility that leads to the stamp die head to cover the crushing with the macarons, has played the effect of further protection to the macarons lid.

The invention is further configured to: the automatic feeding device is characterized in that a material receiving frame is arranged at the discharge end of the conveying belt on the workbench, gauze is fixedly arranged between the material receiving frames, is located below the conveying belt and inclines downwards towards the direction far away from the conveying belt, and a horizontal part is arranged at the position far away from the conveying belt of the gauze.

Through above-mentioned technical scheme, when the output end was carried along with the conveyer belt to the macarons lid of stamp, the opening of stopper was down, and the macarons lid drops and falls to the gauze from the spacing inslot under the action of gravity this moment, then the macarons lid slides gradually the horizontal part along the inclined plane of gauze and stops at the horizontal part, and the operator of being convenient for collects the macarons lid. The setting of gauze has played the effect of connecing the material to the macarons lid through the printing on the one hand, and on the other hand gauze is little than the hardness of materials such as plastics, is favorable to reducing the possibility that the surface that the macarons lid leads to the macarons lid along the surperficial friction of gauze knocks down.

The invention is further configured to: the gauze is equipped with the baffle along length direction's both sides, two one side that the baffle is relative is equipped with the second rubber layer.

Through the technical scheme, the arrangement of the baffle reduces the possibility that the macarons fall off from the edge of the gauze, and the function of stopping the material is achieved; simultaneously, the setting of second rubber layer has played the effect of buffering, has reduced the possibility that the maka dragon through the stamp strikes the baffle and scatters, has played the guard action to the maka dragon.

In conclusion, the invention has the following beneficial effects:

1. the manufacturing difficulty of the macarons is reduced, the operation steps are simplified, and an operator can conveniently manufacture the macarons;

2. a plurality of macarons can be placed on the conveyer belt simultaneously, so that the printing die head can print the macarons in sequence, and the printing efficiency is improved.

Drawings

Fig. 1 is a schematic view of the overall structure for embodying the decorating machine.

Fig. 2 is a schematic view for embodying a connection structure between a mounting block and a patterning die and an internal structure of the mounting block.

Fig. 3 is a schematic structural view for embodying the second rubber layer provided on the baffle.

Reference numerals: 1. a work table; 2. a conveyor belt; 21. a feeding end; 22. a discharge end; 23. a limiting block; 231. a limiting groove; 24. a support frame; 25. a drive roll; 26. a driven roller; 27. a servo motor; 3. a support bar; 31. a cross bar; 311. a controller; 32. a cylinder; 321. mounting blocks; 3211. a first rubber layer; 3212. a cavity; 3213. a pressure sensor; 33. a printing die head; 331. mounting grooves; 332. a gap; 333. briquetting; 4. a material receiving frame; 41. gauze; 411. a horizontal portion; 412. a baffle plate; 4121. a second rubber layer.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

The first embodiment is as follows:

the invention discloses a macarons manufacturing process, which comprises the following operation steps:

preparing a raw material of a macarons cover: the preparation method comprises the steps of taking the same amount of almond powder and the same amount of powdered sugar to be placed into a food processor to be mixed to obtain an almond mixture, and then screening and filtering the almond mixture by using a sieve to filter particles with the volume larger than that of the almond powder and the powdered sugar in the almond mixture, so that the possibility that the surface of the manufactured macarons cover is uneven due to the fact that the almond mixture contains the particles is reduced. And adding fine granulated sugar into egg white, stirring the mixture in an egg stirrer until the mixture is foamed to obtain an egg white mixture, wherein the ratio of the egg white to the fine granulated sugar is fifty to one, then adding the almond mixture and the egg white mixture into a stirrer, fully stirring the almond mixture and the egg white mixture, adding a proper amount of edible toner for a plurality of times according to the needs by an operator during stirring, and finally obtaining the embryo body raw material.

Baking the macarons: the manufacturing method comprises the steps of filling a blank raw material into a decorating bag, laying parchment on a baking tray, extruding the blank raw material on the parchment, blowing a position with a blowing port of a blower being thirty-five centimeters away from the surface of the blank for fifteen minutes to enable the surface of the blank to be air-dried, baking the baking tray in an oven, baking for eleven minutes at forty ℃ of one bought, and baking for five minutes at one hundred twenty ℃ of the other to obtain the macarons cover.

And (3) carrying out macarons printing: and (5) putting the macarons into a printing machine for printing.

Making a sandwich: the sandwich is coated on the plane of one macarons cover in a sticky shape, the sandwich can be manufactured according to production and personal preference, and then the other macarons cover is adhered to the plane covered with the sandwich, so that the sandwich is clamped by the two macarons covers, and the macarons are obtained.

Example two:

referring to fig. 1, a printing machine applied to a macarons manufacturing process is disclosed, which comprises a workbench 1, a conveying belt 2 is arranged on the workbench 1, a feeding end 21 and a discharging end 22 are respectively arranged at two ends of the conveying belt 2, a set of supporting frames 24 are fixedly arranged on the workbench 1 on two sides of the conveying belt 2 along the width direction and close to the feeding end 21 and the discharging end 22, a driving roller 25 and a driven roller 26 are respectively arranged between the two sets of supporting frames 24 in a rotating manner, the conveying belt 2 is wound between the driving roller 25 and the driven roller 26, a servo motor 27 for driving the driving roller 25 to rotate is fixedly arranged on the supporting frames 24, and the driving roller 25 is coaxially connected with a rotating shaft of the servo motor 27.

Referring to fig. 1, a plurality of stoppers 23 are bonded on the surface of the conveyer belt 2 at intervals, the plurality of stoppers 23 are uniformly distributed along the length direction of the conveyer belt 2, a stopper groove 231 for limiting the macarons cover is provided on one side of the stopper 23 departing from the conveyer belt 2, the size of the notch of the stopper groove 231 is one millimeter larger than the maximum diameter of the macarons cover, and the depth of the stopper groove 231 is smaller than the thickness of the macarons cover.

Referring to fig. 1, two support rods 3 are welded on a working table 1, the two support rods 3 are respectively arranged on two sides of a conveying belt 2 along the width direction, a cross rod 31 is welded on one end of each of two support frames 24 far away from the working table 1, and the cross rod 31 is located above the conveying belt 2. An air cylinder 32 is fixedly arranged on the cross rod 31, the air cylinder 32 is arranged in an inverted mode, the output end of the air cylinder 32 penetrates through the cross rod 31, the output end of the air cylinder 32 is connected with a printing die head 33 used for printing the surface of the macarons cover, a controller 311 is connected to the cross rod 31, and the controller 311 controls the air cylinder 32 to work.

Referring to fig. 1, when needing to carry out stamp processing to the maka dragon lid, the operator puts into spacing groove 231 with the maka dragon lid, make the cambered surface of maka dragon lid set up, then servo motor 27 drive roll 25 rotates, make conveyer belt 2 drive stopper 23 move towards the below of stamp die head 33, move the below of stamp die head 33 until one of them stopper 23, servo motor 27 pause work this moment, the output of cylinder 32 stretches out, make stamp die head 33 contradict with the surface of maka dragon lid, thereby stamp the maka dragon lid.

Referring to fig. 2, the output end of the printing die head 33 and the output end of the air cylinder 32 are detachably connected, an installation block 321 is bonded to the end of the output end of the air cylinder 32, an installation groove 331 is formed in one side, facing the cross bar 31, of the printing die head 33, a pressing block 333 is rotatably connected to one side, facing the cross bar 31, of the printing die head 33, the installation block 321 is embedded into the installation groove 331, a first rubber layer 3211 is bonded to one side, facing the installation groove 331, of the installation block 321, a gap 332 is formed between one side, facing away from the installation block 321, of the first rubber layer 3211 and the groove wall of the installation groove 331, and a portion, away from the pressing block 333 and the rotation point of the printing die head 33.

Referring to fig. 1 and 2, a cavity 3212 is formed in the first rubber layer 3211, a pressure sensor 3213 is preset in the cavity 3212, the pressure sensor 3213 is in communication connection with the controller 311, the pressure sensor 3213 is arranged in the cavity 3212 in an inverted manner, and a trigger end of the pressure sensor 3213 contacts with an inner wall of the cavity 3212. When the printing die head 33 abuts against the surface of the macarons cover, the printing die head 33 moves towards the direction close to the mounting block 321 under the reaction force of the macarons cover on the printing die head 33, so that the gap 332 is filled by the mounting block 321, at the moment, the first rubber layer 3211 abuts against the groove bottom of the mounting groove 331, the first rubber layer 3211 is extruded and deformed, the pressure sensor 3213 senses the pressure change and sends a signal to the controller 311, the controller 311 controls the output end of the air cylinder 32 to stop extending, controls the air cylinder 32 to drive the printing die head 33 to ascend, the printing die head 33 is separated from the surface of the macarons cover, the printing on one macarons cover is completed, and the servo motor 27 drives the conveyer belt 2 to move the printed macarons cover towards the discharge end 22 again.

Referring to fig. 2, when a pattern printed on the macarons cover needs to be changed, an operator rotates the pressing block 333 around a rotation point between the pressing block 333 and the printing die 33, so that the pressing block 333 is removed from the surface of the mounting block 321, then separates the printing die 33 from the mounting block 321, and connects the printing die 33 printed with the required pattern with the mounting block 321, so that the operation is simple and convenient, and the processing requirement of the operator can be met.

Referring to fig. 1 and 3, a material receiving frame 4 is arranged at the discharge end 22 of the conveying belt 2 on the workbench 1, the material receiving frame 4 is bonded on the workbench 1, gauze 41 is arranged between the material receiving frames 4, the gauze 41 is supported on the material receiving frame 4 and is bonded at one end, far away from the workbench 1, of the material receiving frame 4 through glue, baffles 412 are arranged on two sides of the gauze 41 in the length direction, the baffles 412 are bonded on one side, far away from the material receiving frame 4, of the gauze 41 and are supported on the material receiving frame 4, and a second rubber layer 4121 is bonded on one layer, opposite to the baffles 412. The gauze 41 is close to the one end of conveyer belt 2 and extends to the below of conveyer belt 2, and gauze 41 sets up towards keeping away from the direction downward sloping of conveyer belt 2, and the position that the gauze 41 kept away from conveyer belt 2 is equipped with horizontal part 411.

Referring to fig. 1, when the conveyer belt 2 conveys the printed macarons cover to the discharge end 22, the opening of the limiting block 23 faces downward, the macarons cover is separated from the limiting groove 231 under the action of gravity and falls onto the gauze 41, slides to the horizontal portion 411 along the inclined surface of the gauze 41 and then stays at the horizontal portion 411, and an operator can collect the printed macarons cover conveniently.

The implementation principle of the embodiment is as follows: during operation, the operator once only puts into the spacing groove 231 in the stopper 23 with a plurality of maka dragon lid correspondences, and servo motor 27 drive conveyer belt 2 removes maka dragon lid to the below of stamp die head 33 after that, and cylinder 32 drive stamp die head 33 prints maka dragon lid. The printed macarons are transported by the conveyor belt 2 towards the discharge end 22 and eventually fall onto the gauze 41 to be collected.

The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.

Claims

1. The macarons manufacturing process is characterized by comprising the following operation steps:

2. The macarons manufacturing process according to claim 1, characterized in that: in the step of manufacturing the raw material of the macarons cover blank, the almond mixture is screened and filtered by a sieve, and particles in the almond mixture are filtered.

3. The macarons manufacturing process according to claim 1, characterized in that: in the baking macarons cover, before the blank is placed into an oven to be baked, the surface of the blank is dried through a blower, and the blank is blown for fifteen minutes at a position with a blowing port of the blower being thirty-five centimeters away from the surface of the blank.

4. A printing machine for use in a macarons manufacturing process according to any one of claims 1 to 3, characterized in that: comprises a workbench (1), a conveying belt (2) for conveying a macarons cover is arranged on the workbench (1), two ends of the conveying belt (2) are respectively provided with a feeding end (21) and a discharging end (22), a plurality of limiting blocks (23) are fixedly arranged on the surface of the conveying belt (2) along the length direction, the limiting blocks (23) are evenly distributed on the conveying belt (2) at intervals, a limiting groove (231) for limiting the macarons is formed in one side of the limiting block (23) departing from the conveying belt (2), the two sides of the conveyer belt (2) along the width direction on the workbench (1) are fixedly provided with support rods (3), a cross rod (31) is fixedly arranged between the two support rods (3) above the conveyer belt (2), the transverse rod (31) is provided with an air cylinder (32) in an inverted mode, the output end of the air cylinder (32) penetrates through the transverse rod (31), and the end portion of the air cylinder is provided with a printing die head (33).

5. The printing machine applied to the macarons manufacturing process according to claim 4, is characterized in that: mounting groove (331) have been seted up towards one side of horizontal pole (31) to stamp die head (33), the tip fixedly connected with installation piece (321) of the output of cylinder (32), in installation piece (321) embedding mounting groove (331), stamp die head (33) are rotated towards one side of horizontal pole (31) and are connected with briquetting (333) that are used for suppressing on installation piece (321), there is clearance (332) between the tank bottom of one side of the output of cylinder (32) and mounting groove (331) is kept away from to installation piece (321).

6. The printing machine applied to the macarons manufacturing process according to claim 5, is characterized in that: a first rubber layer (3211) is fixedly arranged on one side, facing the mounting groove (331), of the mounting block (321), and a gap (332) also exists between one side, facing away from the mounting block (321), of the first rubber layer (3211) and the groove wall of the mounting groove (331).

7. The printing machine applied to the macarons manufacturing process according to claim 6, is characterized in that: a cavity (3212) is formed in the first rubber layer (3211), a pressure sensor (3213) is arranged in the cavity (3212), a trigger end of the pressure sensor (3213) is in contact with the inner wall of the cavity (3212), a controller (311) for receiving a signal of the pressure sensor (3213) is fixedly arranged on the cross rod (31), and the controller (311) controls the operation of the air cylinder (32).

8. The printing machine applied to the macarons manufacturing process according to claim 4, is characterized in that: work platform (1) is gone up and is equipped with in discharge end (22) of conveyer belt (2) and connects work or material rest (4), connect and set firmly gauze (41) between work or material rest (4), gauze (41) are located the below of conveyer belt (2) and towards the direction downward sloping setting of keeping away from conveyer belt (2), just the position that conveyer belt (2) were kept away from in gauze (41) is equipped with horizontal part (411).

9. The printing machine applied to the macarons manufacturing process according to claim 8, is characterized in that: baffles (412) are arranged on two sides of the gauze (41) along the length direction, and a second rubber layer (4121) is arranged on one side, opposite to the two baffles (412).