CN110890582A - Lamination device and lamination method - Google Patents
Lamination device and lamination method Download PDFInfo
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- CN110890582A CN110890582A CN201911175309.3A CN201911175309A CN110890582A CN 110890582 A CN110890582 A CN 110890582A CN 201911175309 A CN201911175309 A CN 201911175309A CN 110890582 A CN110890582 A CN 110890582A
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- 238000003475 lamination Methods 0.000 title claims abstract description 264
- 238000000034 method Methods 0.000 title claims abstract description 46
- 230000007246 mechanism Effects 0.000 claims abstract description 163
- 230000007704 transition Effects 0.000 claims abstract description 32
- 239000012528 membrane Substances 0.000 claims abstract description 23
- 238000003825 pressing Methods 0.000 claims description 58
- 238000004804 winding Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 5
- 238000012840 feeding operation Methods 0.000 claims description 4
- 230000032258 transport Effects 0.000 claims description 4
- 238000010586 diagram Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000012864 cross contamination Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0431—Cells with wound or folded electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/045—Cells or batteries with folded plate-like electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0459—Cells or batteries with folded separator between plate-like electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
Description
技术领域technical field
本申请属于电池加工技术领域,尤其涉及一种用于将正极片、负极片和隔膜进行叠片操作的叠片装置和叠片方法。The application belongs to the technical field of battery processing, and in particular relates to a lamination device and lamination method for laminating a positive electrode sheet, a negative electrode sheet and a separator.
背景技术Background technique
电池加工制造过程中需要对电池的正极片、负极片以及隔膜进行叠片。现有的叠片方法多采用Z型叠片方法,其基本是将负极片、隔膜和正极片自下而上逐片Z型堆叠而成。The positive electrode sheet, the negative electrode sheet and the separator of the battery need to be laminated during the battery processing and manufacturing process. The existing lamination method mostly adopts the Z-type lamination method, which is basically formed by stacking the negative electrode sheet, the separator and the positive electrode sheet one by one in a Z-shape from bottom to top.
然而,在这种Z型叠片方法中,由于负极片和正极片需要分先后顺序上料至叠片平台,因此叠片的速度慢,进而影响电芯的叠片效率。However, in this Z-type lamination method, since the negative electrode sheets and the positive electrode sheets need to be fed to the lamination platform in sequence, the lamination speed is slow, which in turn affects the lamination efficiency of the cells.
发明内容SUMMARY OF THE INVENTION
本申请提供一种叠片装置和叠片方法,以解决叠片效率较低的技术问题。The present application provides a lamination device and lamination method to solve the technical problem of low lamination efficiency.
为解决上述技术问题,本申请采用的一个技术方案是:提供一种叠片装置。所示叠片装置包括:叠片平台,用于在其上进行叠片操作;隔膜放卷机构,具有一过渡辊,所述隔膜放卷机构用于使隔膜经由所述过渡辊朝着所述叠片平台进行传送;定位组件,用于在位于所述叠片平台和所述过渡辊之间的上料工位处,将具有不同极性的一第一极片和一第二极片分别定位于所述隔膜的上表面和下表面,使所述第二极片与所述第一极片相对设置;第一夹紧机构,用于将经定位的所述第一极片、所述第二极片与其间的隔膜夹紧;驱动组件,所述第一夹紧机构安装于所述驱动组件的移动端,所述驱动组件用于驱动所述第一夹紧机构移动至所述叠片平台,使得所述第一夹紧机构将所述第一极片、所述第二极片与其间的隔膜移动至所述叠片平台的正上方且使所述第二极片靠近所述叠片平台。In order to solve the above technical problems, a technical solution adopted in the present application is to provide a lamination device. The shown lamination device includes: a lamination platform on which lamination operations are carried out; a diaphragm unwinding mechanism having a transition roller for causing the diaphragm to pass through the transition roller toward the The lamination platform is conveyed; the positioning assembly is used to separate a first pole piece and a second pole piece with different polarities at the loading station located between the lamination platform and the transition roller. are positioned on the upper surface and the lower surface of the diaphragm, so that the second pole piece and the first pole piece are arranged opposite to each other; the first clamping mechanism is used for the positioned first pole piece, the The second pole piece is clamped with the diaphragm therebetween; a driving assembly, the first clamping mechanism is mounted on the moving end of the driving assembly, and the driving assembly is used to drive the first clamping mechanism to move to the stack a plate platform, so that the first clamping mechanism moves the first pole piece, the second pole piece and the diaphragm therebetween to just above the lamination platform and makes the second pole piece close to the Lamination platform.
可选地,所述叠片装置还包括:压块组件,设置在所述叠片平台的靠近所述上料工位的一侧,包括压块和压块驱动机构,所述压块驱动机构用于驱动所述压块在垂直于所述叠片平台的工作表面的方向上移动,以及在沿着所述隔膜的宽度的方向上移动。Optionally, the lamination device further includes: a pressure block assembly, which is arranged on a side of the lamination platform close to the loading station, and includes a pressure block and a pressure block driving mechanism, and the pressure block driving mechanism for driving the pressure block to move in a direction perpendicular to the working surface of the lamination platform and in a direction along the width of the diaphragm.
可选地,所述第一夹紧机构包括:上夹块和下夹块,所述上夹块与所述下夹块设置成能够彼此靠近而至少夹紧所述第一极片与所述第二极片的朝向所述叠片平台的前端部。Optionally, the first clamping mechanism includes: an upper clamping block and a lower clamping block, the upper clamping block and the lower clamping block are arranged to be close to each other and at least clamp the first pole piece and the lower clamping block. The front end of the second pole piece facing the lamination platform.
可选地,所述上夹块和所述下夹块均包括避让压块区域,以在所述第一夹紧机构移动至所述叠片平台的正上方且与所述叠片平台靠近时避免所述上夹块和所述下夹块与所述压块的干涉。Optionally, both the upper clamping block and the lower clamping block include an avoidance clamping block area, so that when the first clamping mechanism moves directly above the lamination platform and is close to the lamination platform The interference between the upper clamping block and the lower clamping block and the pressing block is avoided.
可选地,所述叠片装置还包括:压平组件,设置在所述叠片平台的远离所述上料工位的一侧,用于对所述隔膜远离所述上料工位一侧的折叠处进行压平。Optionally, the lamination device further comprises: a flattening assembly, which is arranged on a side of the lamination platform away from the loading station, and is used for the side of the diaphragm away from the loading station. Flatten the fold.
可选地,所述叠片装置还包括:叠片平台升降机构,用于驱动所述叠片平台进行上升与下降。Optionally, the lamination device further comprises: a lamination platform lifting mechanism for driving the lamination platform to ascend and descend.
可选地,所述叠片平台上所放置的首个极片的远离所述过渡辊的一侧和所述上料工位处放置的所述第一极片的远离所述过渡辊的一侧之间的间距为一个电芯的宽度的尺寸的两倍。Optionally, a side of the first pole piece placed on the lamination platform away from the transition roller and a side of the first pole piece placed at the loading station away from the transition roll. The spacing between the sides is twice the size of the width of one cell.
可选地,所述叠片装置还包括:第二夹紧机构,所述第一夹紧机构靠近所述叠片平台的一侧和所述第二夹紧机构靠近所述叠片平台的一侧之间的间距为一个电芯的宽度的尺寸的两倍;其中,当所述第一夹紧机构移动至所述叠片平台时,所述第二夹紧机构移动至所述上料工位处,并且用于夹紧新上料的第一极片和第二极片以及其间的隔膜。Optionally, the lamination device further comprises: a second clamping mechanism, a side of the first clamping mechanism close to the lamination platform and a side of the second clamping mechanism close to the lamination platform. The spacing between the sides is twice the size of the width of one cell; wherein, when the first clamping mechanism moves to the lamination platform, the second clamping mechanism moves to the loading worker position, and is used to clamp the newly loaded first and second pole pieces and the diaphragm therebetween.
为解决上述技术问题,本申请采用的另一个技术方案是:提供一种叠片方法,其包括如下操作。上料操作,即:在上料工位处,将具有不同极性的一第一极片和一第二极片分别定位于由隔膜卷释放的隔膜的上表面和下表面,使所述第二极片与所述第一极片相对设置;夹紧操作,即:通过第一夹紧机构将经定位的所述第一极片、所述第二极片与其间的隔膜夹紧;以及移动操作,即:驱动所述第一夹紧机构朝着叠片平台移动,使得所述第一夹紧机构将所述第一极片、所述第二极片与其间的隔膜移动至所述叠片平台的正上方且使所述第二极片靠近所述叠片平台。In order to solve the above technical problem, another technical solution adopted in the present application is to provide a lamination method, which includes the following operations. Feeding operation, that is: at the feeding station, a first pole piece and a second pole piece with different polarities are respectively positioned on the upper and lower surfaces of the diaphragm released by the diaphragm roll, so that the The diode piece is disposed opposite the first pole piece; the clamping operation, that is, the positioned first pole piece, the second pole piece and the diaphragm therebetween are clamped by the first clamping mechanism; and The moving operation, that is: driving the first clamping mechanism to move toward the lamination platform, so that the first clamping mechanism moves the first pole piece, the second pole piece and the diaphragm therebetween to the directly above the lamination platform and bring the second pole piece close to the lamination platform.
可选地,在所述上料操作之前,所述叠片方法还包括:通过隔膜放卷机构从所述隔膜卷释放隔膜,使所述隔膜经由过渡辊朝着所述叠片平台进行传送;在被传送至所述叠片平台处的隔膜上放置另一第一极片,并通过压块组件将所述另一第一极片和其下的隔膜压紧于所述叠片平台上;其中,所述叠片平台上的所述另一第一极片的远离所述过渡辊的一侧与所述上料工位处的所述第一极片的远离所述过渡辊的一侧之间的间距为两个电芯的宽度尺寸。Optionally, before the feeding operation, the lamination method further comprises: releasing the membrane from the membrane roll through a membrane unwinding mechanism, so that the membrane is conveyed toward the lamination platform via a transition roller; Placing another first pole piece on the diaphragm transferred to the lamination platform, and pressing the other first pole piece and the diaphragm below it on the lamination platform through the pressing block assembly; Wherein, the side of the other first pole piece on the lamination platform that is far away from the transition roll and the side of the first pole piece at the loading station that is far away from the transition roll The distance between them is the width dimension of the two cells.
可选地,在所述移动操作之后,所述叠片方法还包括:使所述叠片平台上的所述压块组件松开所压紧的所述另一第一极片,并使所述压块组件将所述第一极片、所述第二极片与其间的隔膜压紧于所述叠片平台及所述另一第一极片上;使所述第一夹紧机构松开所夹紧的所述第一极片、所述第二极片与其间的隔膜;使所述第一夹紧机构移动至所述上料工位,重复所述夹紧操作和所述移动操作。Optionally, after the moving operation, the lamination method further comprises: releasing the pressed another first pole piece on the pressing block assembly on the lamination platform, and making all The pressing block assembly presses the first pole piece, the second pole piece and the diaphragm therebetween on the lamination platform and the other first pole piece; loosens the first clamping mechanism The clamped first pole piece, the second pole piece and the diaphragm therebetween; move the first clamping mechanism to the loading station, repeat the clamping operation and the moving operation .
可选地,所述叠片方法还包括:将经叠片形成的电芯移至尾卷机构上,并且使所述尾卷机构将切断后的隔膜卷绕于所述电芯的表面。Optionally, the lamination method further includes: moving the battery core formed by lamination to a tail winding mechanism, and causing the tail winding mechanism to wind the cut diaphragm on the surface of the battery core.
可选地,在所述移动操作之后,所述叠片方法还包括:通过压平组件对所述隔膜远离所述上料工位一侧的折叠处进行压平。Optionally, after the moving operation, the lamination method further includes: flattening the folded part of the diaphragm on the side away from the feeding station by a flattening assembly.
可选地,在所述夹紧操作中,所述第一夹紧机构至少夹紧所述第一极片与所述第二极片的朝向所述叠片平台的前端部。Optionally, in the clamping operation, the first clamping mechanism clamps at least the front end portions of the first pole piece and the second pole piece facing the lamination platform.
可选地,在所述移动操作的期间,使所述叠片平台下降一定高度,以便于被夹紧的所述第一极片、所述第二极片与其间的隔膜移动至所述叠片平台的正上方。Optionally, during the moving operation, the lamination platform is lowered by a certain height, so that the clamped first pole piece, the second pole piece and the diaphragm therebetween are moved to the lamination directly above the tablet platform.
可选地,所述叠片方法还采用第二夹紧机构,所述第一夹紧机构靠近所述叠片平台的一侧和所述第二夹紧机构靠近所述叠片平台的一侧之间的间距为一个电芯的宽度的尺寸的两倍;其中,所述叠片方法还包括:当所述第一夹紧机构将所述上料工位处的所述第一极片、所述第二极片与其间的隔膜搬运至所述叠片平台时,所述第二夹紧机构移动至所述上料工位处,以便夹紧新上料的第一极片和第二极片以及其间的隔膜;待所述第一夹紧机构松开所夹紧的所述第一极片、所述第二极片与其间的隔膜后,所述第二夹紧机构将所夹紧的第一极片和第二极片以及其间的隔膜搬运至所述叠片平台上;待所述第二夹紧机构松开所夹紧的第一极片和第二极片以及其间的隔膜后,所述第一夹紧机构和所述第二夹紧机构返回至它们的初始位置,使所述第一夹紧机构处于所述上料工位处,并且所述第二夹紧机构位于所述上料工位的远离所述叠片平台的一侧。Optionally, the lamination method further adopts a second clamping mechanism, a side of the first clamping mechanism close to the lamination platform and a side of the second clamping mechanism close to the lamination platform The distance between them is twice the size of the width of one cell; wherein, the stacking method further includes: when the first clamping mechanism clamps the first pole piece, When the second pole piece and the diaphragm therebetween are transported to the lamination platform, the second clamping mechanism moves to the loading station, so as to clamp the newly loaded first pole piece and the second pole piece. pole piece and the diaphragm therebetween; after the first clamping mechanism releases the clamped first pole piece, the second pole piece and the diaphragm therebetween, the second clamping mechanism will clamp the The tight first and second pole pieces and the diaphragm therebetween are transported to the lamination platform; wait for the second clamping mechanism to release the clamped first and second pole pieces and the diaphragms therebetween. After the diaphragm, the first clamping mechanism and the second clamping mechanism return to their original positions, so that the first clamping mechanism is at the loading station, and the second clamping mechanism It is located on the side of the loading station away from the lamination platform.
本申请的有益效果是:本申请实施例通过将具有不同极性的第一极片和第二极片分别定位于隔膜的上表面和下表面,再将经定位的所述第一极片、所述第二极片与其间的隔膜夹紧并移动至叠片平台的正上方,从而实现一次完成对两个极片的叠片,使得叠片效率提高。另外,由于夹紧机构的上夹块和下夹块在操作过程中始终接触同一种极片,从而可避免产生交叉污染。The beneficial effects of the present application are: in the embodiment of the present application, the first pole piece and the second pole piece with different polarities are respectively positioned on the upper surface and the lower surface of the diaphragm, and then the positioned first pole piece, The second pole piece is clamped with the diaphragm therebetween and moved to just above the lamination platform, so that the lamination of two pole pieces is completed at one time, so that lamination efficiency is improved. In addition, since the upper clamping block and the lower clamping block of the clamping mechanism are always in contact with the same pole piece during operation, cross-contamination can be avoided.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:In order to illustrate the technical solutions in the embodiments of the present application more clearly, the following briefly introduces the drawings that are used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, under the premise of no creative work, other drawings can also be obtained from these drawings, wherein:
图1是根据本申请一实施例的叠片装置的结构示意图;FIG. 1 is a schematic structural diagram of a lamination device according to an embodiment of the present application;
图2是图1中的叠片装置的叠片平台和压块以及压平块的关系示意图;2 is a schematic diagram of the relationship between a lamination platform, a pressing block and a flattening block of the lamination device in FIG. 1;
图3是根据本申请一实施例的第一夹紧机构和压块的结构示意图;3 is a schematic structural diagram of a first clamping mechanism and a pressing block according to an embodiment of the present application;
图4是根据本申请一实施例的叠片装置的驱动组件、第一夹紧机构和第二夹紧机构的结构示意图;4 is a schematic structural diagram of a drive assembly, a first clamping mechanism and a second clamping mechanism of a lamination device according to an embodiment of the present application;
图5是根据本申请一实施例的电芯的示意图;5 is a schematic diagram of a battery cell according to an embodiment of the present application;
图6是根据本申请一实施例的叠片方法的流程图;6 is a flowchart of a lamination method according to an embodiment of the present application;
图7是根据本申请一实施例的叠片方法的工序示意图。FIG. 7 is a schematic process diagram of a lamination method according to an embodiment of the present application.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, but not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present application.
请参阅图1,其是根据本申请一个实施例的叠片装置的结构示意图,其中同时显示了待被叠片设置的隔膜20、第一极片21和第二极片22,所述第一极片21和第二极片22可为具有不同极性的极片。在图1所示的实施例中,所述叠片装置10可包括叠片平台11、隔膜放卷机构12、定位组件13、第一夹紧机构15、驱动组件16、压块组件17、压平组件18和叠片平台升降机构19。Please refer to FIG. 1 , which is a schematic structural diagram of a lamination device according to an embodiment of the present application, in which the
所述叠片平台11具有工作表面110,用于在所述工作表面110上对隔膜20、第一极片21和第二极片22进行叠片操作。所述工作表面110通常可为叠片平台11的上表面。所述叠片平台升降机构19可包括电机、丝杠螺母或电缸等,用于驱动所述叠片平台11进行上升与下降。The
所述隔膜放卷机构12可包括一过渡辊120和一放卷辊121以及其它中间辊,例如隔膜缓存辊、隔膜张力控制辊等。所述放卷辊121用于承载成卷的隔膜20,所述过渡辊120可用于改变隔膜20的传送方向。所述隔膜放卷机构12用于使隔膜20经由所述过渡辊120朝着所述叠片平台11进行传送。其中,在初始传送时,隔膜20可被传送至所述叠片平台11的工作表面110处,以便将隔膜20压紧在叠片平台11上,或是将一极片放置在叠片平台11上的隔膜20上后将该极片和其下的隔膜20压紧于叠片平台11上。其中,隔膜20可从所述过渡辊120水平地输送至所述叠片平台11的工作表面110上;当然,所述过渡辊120与所述叠片平台11之间的隔膜20也可相对水平面稍微倾斜,例如向上或向下倾斜30°以内。当隔膜20从所述过渡辊120输送至所述叠片平台11的工作表面110上后,可将例如负极片的第一极片21放置在叠片平台11上。然后,通过压块组件17将第一极片21和其下的隔膜20压紧于叠片平台11上,此处的压块组件17可位于叠片平台11的右边缘,即压块组件17设置于叠片平台11靠近极片来料方向的一侧。该压块组件17用于定位隔膜20的边界,使得驱动组件16驱动第一夹紧机构15而带动隔膜20绕过压块组件17并移动至叠片平台11的正上方。The
所述定位组件13用于在位于所述叠片平台11和所述过渡辊120之间的上料工位14处,将第一极片21和第二极片22分别定位于所述隔膜20的上表面和下表面,使所述第二极片22与所述第一极片21相对设置。所述定位组件13可采用吸附板130、131来吸附相应的极片并将其于定位于隔膜20的表面。当放置在叠片平台11上的第一极片21为负极片时,放置于所述隔膜20的上表面和下表面的第一极片21和第二极片22也可分别为负极片和正极片。当然,也可将例如正极片的第一极片21放置在叠片平台11上,此时放置于所述隔膜20的上表面和下表面的第一极片21和第二极片22也可分别为正极片和负正极片。The
所述第一夹紧机构15用于将经定位的所述第一极片21、所述第二极片22与其间的隔膜20夹紧。所述第一夹紧机构15可包括上夹块150和下夹块151以及驱动上夹块150和下夹块151进行移动的驱动装置,所述上夹块150与所述下夹块151设置成能够彼此靠近而至少夹紧所述第一极片21与所述第二极片22的朝向所述叠片平台11的前端部。当所述第一夹紧机构15夹紧所述第一极片21与所述第二极片22及隔膜20后,即可撤离定位组件13对所述第一极片21与所述第二极片22的定位。需要说明的是,定位组件13和第一夹紧机构15可设置成分别接触所述第一极片21与所述第二极片22的不同部位,从而使得定位组件13将所述第一极片21与所述第二极片22的定位在隔膜20上的同时,还能够通过第一夹紧机构15来夹紧所述第一极片21与所述第二极片22及隔膜20。The
所述第一夹紧机构15可安装于所述驱动组件16的移动端160。所述驱动组件16包括电机或气缸等,用于驱动所述第一夹紧机构15移动至所述叠片平台11,使得所述第一夹紧机构15将所述第一极片21、所述第二极片22与其间的隔膜20移动至所述叠片平台11的正上方且使所述第二极片22靠近所述叠片平台11。其中,所述驱动组件16驱动所述第一夹紧机构15移动的方式可包括平移、沿着曲线的移动、沿着折线的移动等,只要保证移动至所述叠片平台11的正上方的所述第一极片21、所述第二极片22与其间的隔膜20的放置方位不被改变即可。The
在驱动组件16驱动第一夹紧机构15移动时,该叠片平台11可由叠片平台升降机构19驱动而下降一定高度,以便避免压块组件17与第一夹紧机构15碰撞,并且便于被夹紧的所述第一极片21与所述第二极片22及隔膜20放至叠片平台11正上方。另外,叠片平台升降机构19还可驱动叠片平台11进行高度调整,从而保证每次上完料后在叠片平台11最上方的极片为同一高度。为了保证经叠片形成的电芯的尺寸达到设定要求,叠片平台11上首次放置的第一极片21的远离所述过渡辊120的一侧与上料工位14上的第一极片21的远离所述过渡辊120的一侧之间的间距为一个电芯23的宽度W的尺寸的两倍,即该距离为2W(参见图1和图5)。另外,该驱动组件16驱动上料工位14上的隔膜20及第二极片22与第一极片21平移至叠片平台11上的距离为两个电芯宽度W的尺寸,即该距离为2W。When the driving
一并参照图2所示,所述压块组件17可设置在所述叠片平台11的靠近所述上料工位14的一侧,其可包括压块170和压块驱动机构171,所述压块驱动机构171可包括电机或气缸等,用于驱动所述压块170在垂直于所述叠片平台11的工作表面110的方向Z上移动,以及在沿着所述隔膜20的宽度的方向Y上移动。其中,压块170在方向Z上移动可用于将第一极片21和其下的隔膜20压紧于叠片平台11上,或松开该压紧状态;压块170在方向Y上移动可用于脱离与隔膜20及其上的极片的重叠,以便压块170能够绕开隔膜20及其上的极片而进行在方向Z上的移动。当被夹紧的隔膜20及第二极片22与第一极片21放至叠片平台11正上方后,叠片平台11上的压块170松开所压紧的隔膜和极片、使压块170绕开隔膜20并从上方将传送来的隔膜20及第二极片22与第一极片21压于叠片平台11上。然后,第一夹紧机构15可松开所夹的极片和隔膜,并由驱动组件16驱动第一夹紧机构15移动至上料工位14,以便重复搬运新上料的第一极片21、第二极片22及其间的隔膜20至叠片平台11上。容易理解的是,与压块170绕开隔膜20及其上的极片的移动类似,第一夹紧机构15也可具有绕开隔膜20及其上的极片的移动过程。Referring to FIG. 2 together, the
所述压平组件18可设置在所述叠片平台11的远离所述上料工位14的一侧,用于对所述隔膜20远离所述上料工位14一侧的折叠处进行压平。所述压平组件18可包括压平块180和压平块驱动机构181。所述压平块驱动机构181可用于驱动所述压平块180在垂直于所述叠片平台11的工作表面110的方向Z上移动,在沿着所述隔膜20的宽度的方向Y上移动,以及沿着所述隔膜20传送的方向X上移动。压平块180可在Y方向具有较长的长度,以便一次性对隔膜20较多的折叠处进行压平。压平块驱动机构181可包括气缸或电机等。通过压平块驱动机构181的驱动,该压平块180可压于隔膜20的折叠处(通常为远离压块170的一侧),使得隔膜20更好的贴于极片表面。The flattening
如图3所示,所述第一夹紧机构15的下夹块151还可包括避让压块区域152,以在所述第一夹紧机构15移动至所述叠片平台11的正上方且与所述叠片平台11靠近时避免所述下夹块151与所述压块170的干涉。在此实施例中,两个避让压块区域152为分别对应两个压块170的空白区域;也就是说,将下夹块151与压块170存在重叠的部分挖空,从而使得下夹块151和压块170可同时按压在叠片平台11上。同样地,所述第一夹紧机构15的上夹块150也可包括在上下方向上与避让压块区域152对应的避让压块区域,以便避免所述第一夹紧机构15移动至所述叠片平台11的正上方且与所述叠片平台11靠近时所述上夹块150与所述压块170的硬性碰撞。As shown in FIG. 3 , the
另外,也可设置宽度较窄的下夹块151和上夹块150,使得第一夹紧机构15移动至所述叠片平台11的正上方且与所述叠片平台11靠近时,下夹块151和上夹块150仅对应叠片平台11的左侧部分,而不会与压块170存在重叠和干涉。In addition, a
如图4所示,所述叠片装置10还可包括第二夹紧机构15’,所述第二夹紧机构15’可与所述第一夹紧机构15具有同样结构,并且也可安装于所述驱动组件16的移动端160上。所述第一夹紧机构15靠近所述叠片平台11的一侧153和所述第二夹紧机构15’靠近所述叠片平台11的一侧153’之间的间距为一个电芯的宽度W的尺寸的两倍(参见图5),从而使得:当所述第一夹紧机构15移动至所述叠片平台11时,所述第二夹紧机构15’移动至所述上料工位14处,并且用于夹紧新上料的第一极片21和第二极片22以及其间的隔膜20。在另一实施例中,所述第二夹紧机构15’也可安装于另一驱动组件的移动端上,所述第一夹紧机构15和所述第二夹紧机构15’可由两个驱动组件驱动而同步运动。As shown in FIG. 4 , the
所述叠片装置10还可包括切刀组件(图未示),当叠片形成的电芯达到设定尺寸后,通过切刀组件切断隔膜20,将电芯从叠片平台11上下料。进一步地,所述叠片装置10还可包括尾卷机构(图未示),经下料后的电芯可移至尾卷机构上,该尾卷机构用于将切断后的隔膜卷绕于电芯表面。The
参照图6和图7,以下结合上述的叠片装置10对本申请的叠片方法进行介绍。其中,图6是根据本申请一实施例的叠片方法的流程图,图7是根据本申请一实施例的叠片方法的工序示意图。Referring to FIGS. 6 and 7 , the lamination method of the present application will be described below with reference to the
本申请一实施例的叠片方法主要可包括如下操作:释放隔膜S1、放置首层极片S2、上料S3、夹紧S4、移动S5以及重复S6。The lamination method of an embodiment of the present application may mainly include the following operations: releasing the diaphragm S1, placing the first layer pole piece S2, feeding S3, clamping S4, moving S5, and repeating S6.
释放隔膜S1的操作具体是:通过隔膜放卷机构从隔膜卷释放隔膜,使所述隔膜经由过渡辊朝着所述叠片平台进行传送。The operation of releasing the membrane S1 is specifically: releasing the membrane from the membrane roll through the membrane unwinding mechanism, so that the membrane is conveyed toward the lamination platform via the transition roller.
其中,结合图1和图7(A)所示,在初始传送时,隔膜20可从过渡辊120水平地输送至叠片平台11的工作表面110上,以便将隔膜20压紧在叠片平台11上,或是将一极片放置在叠片平台11上的隔膜20上后将该极片和其下的隔膜20压紧于叠片平台11上;当然,所述过渡辊120与所述叠片平台11之间的隔膜20也可相对水平面稍微倾斜,例如向上或向下倾斜30°以内。1 and FIG. 7(A), during the initial transfer, the
放置首层极片S2的操作具体是:在被传送至所述叠片平台处的隔膜上放置例如负极片的第一极片,并通过压块组件将所述第一极片和其下的隔膜压紧于所述叠片平台上。The operation of placing the first layer of pole pieces S2 is specifically: placing a first pole piece, such as a negative pole piece, on the diaphragm that is transferred to the lamination platform, and pressing the first pole piece and the lower pole piece by the pressing block assembly. The diaphragm is pressed against the lamination platform.
其中,结合图1和图7(A)所示,当隔膜20从过渡辊120输送至所述叠片平台11的工作表面110上后,可将例如负极片的第一极片21放置在叠片平台11上。然后,通过压块组件17的压块170将第一极片21和其下的隔膜20压紧于叠片平台11上,此处的压块组件17可位于叠片平台11的右边缘,即压块组件17设置于叠片平台11靠近极片来料方向的一侧。该压块组件17的压块170用于定位隔膜20的边界,使得驱动组件16驱动第一夹紧机构15而带动隔膜20绕过压块组件17的压块170并移动至叠片平台11的正上方。压块170在方向Z上移动可用于将第一极片21和其下的隔膜20压紧于叠片平台11上,或松开该压紧状态;压块170在方向Y上移动可用于脱离与隔膜20及其上的极片的重叠,以便压块170能够绕开隔膜20及其上的极片而进行在方向Z上的移动。1 and 7(A), after the
上料S3的操作具体是:在上料工位处,将具有不同极性的一第一极片和一第二极片分别定位于由隔膜卷释放的隔膜的上表面和下表面,使所述第二极片与所述第一极片相对设置;其中,所述叠片平台上的所述第一极片的远离所述过渡辊的一侧与所述上料工位处的所述第一极片的远离所述过渡辊的一侧之间的间距为两个电芯的宽度尺寸。The operation of feeding S3 is specifically: at the feeding station, a first pole piece and a second pole piece with different polarities are respectively positioned on the upper surface and the lower surface of the diaphragm released by the diaphragm roll, so that the The second pole piece is arranged opposite to the first pole piece; wherein, the side of the first pole piece on the lamination platform away from the transition roller and the The distance between the side of the first pole piece away from the transition roller is the width dimension of the two battery cells.
其中,结合图1和图7(B)所示,可采用例如吸附板的定位组件13来吸附相应的极片并将其于定位于隔膜20的表面。当放置在叠片平台11上的第一极片21为负极片时,放置于所述隔膜20的上表面和下表面的第一极片21和第二极片22也可分别为负极片和正极片。当然,也可将例如正极片的第一极片21放置在叠片平台11上,此时放置于所述隔膜20的上表面和下表面的第一极片21和第二极片22也可分别为正极片和负正极片。Wherein, as shown in FIG. 1 and FIG. 7(B) , a
夹紧S4的操作具体是:通过第一夹紧机构将经定位的所述第一极片、所述第二极片与其间的隔膜夹紧。The operation of clamping S4 is specifically: clamping the positioned first pole piece, the second pole piece and the diaphragm therebetween through a first clamping mechanism.
其中,结合图1和图7(B)所示,当所述第一夹紧机构15的上夹块150与下夹块151靠拢而夹紧所述第一极片21与所述第二极片22及隔膜20后,即可撤离定位组件13对所述第一极片21与所述第二极片22的定位。1 and 7(B), when the
另外,在所述夹紧S4的操作中,所述第一夹紧机构至少夹紧所述第一极片与所述第二极片的朝向所述叠片平台的前端部。通过将所述第一夹紧机构夹紧所述第一极片与所述第二极片的朝向所述叠片平台的前端部,可避免所述第一极片与所述第二极片在后续的移动过程中因强度不够而被隔膜拉扯变形。In addition, in the operation of clamping S4, the first clamping mechanism clamps at least the front end portions of the first pole piece and the second pole piece facing the lamination platform. By clamping the front ends of the first pole piece and the second pole piece facing the lamination platform by the first clamping mechanism, the first pole piece and the second pole piece can be avoided. In the subsequent movement process, it is pulled and deformed by the diaphragm due to insufficient strength.
移动S5的操作具体是:驱动所述第一夹紧机构朝着叠片平台移动,使得所述第一夹紧机构将所述第一极片、所述第二极片与其间的隔膜移动至所述叠片平台的正上方且使所述第二极片靠近所述叠片平台。The operation of moving S5 is specifically: driving the first clamping mechanism to move toward the lamination platform, so that the first clamping mechanism moves the first pole piece, the second pole piece and the diaphragm therebetween to directly above the lamination platform and with the second pole piece close to the lamination platform.
其中,所述第一夹紧机构15将所述第一极片21、所述第二极片22与其间的隔膜20朝着所述叠片平台11移动的状态如图7(C)所示。在此期间,叠片平台11上的首次放置的第一极片21的后端部与上料工位14处的第一极片和第二极片的前端部之间的隔膜20被移动至叠片平台11上的首次放置的第一极片21与在上料工位14处放置的第二极片22之间。The state in which the
其中,所述第一夹紧机构15朝着所述叠片平台11移动的方式可包括平移、沿着曲线的移动、沿着折线的移动等,只要保证移动至所述叠片平台11的正上方的所述第一极片21、所述第二极片22与其间的隔膜20的放置方位不被改变即可。The manner in which the
另外,在所述移动操作的期间,可使所述叠片平台下降一定高度,以便于被夹紧的所述第一极片、所述第二极片与其间的隔膜移动至所述叠片平台的正上方。更具体而言,在驱动组件16驱动第一夹紧机构15平移时,该叠片平台11可由叠片平台升降机构19驱动而下降一定高度,以便避免压块组件17与第一夹紧机构15碰撞,并且便于被夹紧的所述第一极片21与所述第二极片22及隔膜20放至叠片平台11正上方。另外,叠片平台升降机构19还可驱动叠片平台11进行高度调整,从而保证每次上完料后在叠片平台11最上方的极片为同一高度。In addition, during the moving operation, the lamination platform can be lowered by a certain height, so that the clamped first pole piece, the second pole piece and the diaphragm therebetween can be moved to the lamination piece directly above the platform. More specifically, when the driving
在所述移动操作之后,所述叠片方法还可包括:通过压平组件对所述隔膜远离所述上料工位一侧的折叠处进行压平。After the moving operation, the lamination method may further include: flattening the folded part of the diaphragm on the side away from the feeding station by the flattening assembly.
其中,通过压平块驱动机构181的驱动,该压平块180可压于隔膜20的折叠处(通常为远离压块170的一侧),使得隔膜20更好的贴于极片表面。Wherein, driven by the flattening
重复S6的操作具体可包括:使所述叠片平台上的所述压块组件松开所压紧的所述另一第一极片,并使所述压块组件将所述第一极片、所述第二极片与其间的隔膜压紧于所述叠片平台及所述另一第一极片上;使所述第一夹紧机构松开所夹紧的所述第一极片、所述第二极片与其间的隔膜;使所述第一夹紧机构移动至所述上料工位,重复所述夹紧操作和所述移动操作。Repeating the operation of S6 may specifically include: causing the pressing block assembly on the lamination platform to release the compressed another first pole piece, and causing the pressing block assembly to press the first pole piece. , the second pole piece and the diaphragm therebetween are pressed on the lamination platform and the other first pole piece; the first clamping mechanism is released to release the clamped first pole piece, the second pole piece and the diaphragm therebetween; the first clamping mechanism is moved to the loading station, and the clamping operation and the moving operation are repeated.
其中,结合图1和图7(D)所示,当被夹紧的隔膜20及第二极片22与第一极片21放至叠片平台11正上方后,即可在上料工位14处进行重新上料,即将新的第一极片21和第二极片22分别定位于隔膜20的上表面和下表面。1 and 7(D), when the clamped
另外,当被夹紧的隔膜20及第二极片22与第一极片21放至叠片平台11正上方后,叠片平台11上的压块170松开所压紧的隔膜和极片、使压块170绕开隔膜20并从上方将传送来的隔膜20及第二极片22与第一极片21压于叠片平台11上。然后,第一夹紧机构15可松开所夹的极片和隔膜,并由驱动组件16驱动第一夹紧机构15移动至上料工位14,以便重复搬运新上料的第一极片21、第二极片22及其间的隔膜20至叠片平台11上,如图7(E)所示。In addition, after the clamped
所述叠片方法还可采用第二夹紧机构,所述第一夹紧机构靠近所述叠片平台的一侧和所述第二夹紧机构靠近所述叠片平台的一侧之间的间距为一个电芯的宽度的尺寸的两倍。相应地,所述叠片方法还可包括:当所述第一夹紧机构将所述上料工位处的所述第一极片、所述第二极片与其间的隔膜搬运至所述叠片平台时,所述第二夹紧机构移动至所述上料工位处,以便夹紧新上料的第一极片和第二极片以及其间的隔膜;待所述第一夹紧机构松开所夹紧的所述第一极片、所述第二极片与其间的隔膜后,所述第二夹紧机构将所夹紧的第一极片和第二极片以及其间的隔膜搬运至所述叠片平台上;待所述第二夹紧机构松开所夹紧的第一极片和第二极片以及其间的隔膜后,所述第一夹紧机构和所述第二夹紧机构返回至它们的初始位置,使所述第一夹紧机构处于所述上料工位处,并且所述第二夹紧机构位于所述上料工位的远离所述叠片平台的一侧。The lamination method may also employ a second clamping mechanism, a space between a side of the first clamping mechanism close to the lamination platform and a side of the second clamping mechanism close to the lamination platform. The pitch is twice the size of the width of one cell. Correspondingly, the lamination method may further include: when the first clamping mechanism transports the first pole piece, the second pole piece and the diaphragm therebetween at the loading station to the When the lamination platform is used, the second clamping mechanism moves to the loading station, so as to clamp the newly loaded first and second pole pieces and the diaphragm therebetween; After the mechanism releases the clamped first pole piece, the second pole piece and the diaphragm therebetween, the second clamping mechanism clamps the clamped first pole piece and the second pole piece and the diaphragm therebetween. The diaphragm is transported to the lamination platform; after the second clamping mechanism releases the clamped first and second pole pieces and the diaphragm therebetween, the first clamping mechanism and the second The two clamping mechanisms are returned to their original positions with the first clamping mechanism at the loading station and the second clamping mechanism at the loading station away from the lamination platform side.
在另一实施例中,所述叠片方法还可包括:当叠片形成的电芯达到设定尺寸后,通过切刀组件切断隔膜,将电芯从叠片平台上下料。In another embodiment, the lamination method may further include: when the battery cells formed by lamination reach the set size, the diaphragm is cut by the cutter assembly, and the battery cells are unloaded from the lamination platform.
在另一实施例中,所述叠片方法还可包括:将经叠片形成的电芯移至尾卷机构上,并且使所述尾卷机构将切断后的隔膜卷绕于所述电芯的表面。In another embodiment, the lamination method may further include: moving the battery core formed by lamination to a tail winding mechanism, and causing the tail winding mechanism to wind the cut diaphragm on the battery core s surface.
综上所述,本领域技术人员容易理解,本申请的有益效果是:本申请实施例通过将具有不同极性的第一极片和第二极片分别定位于隔膜的上表面和下表面,再将经定位的所述第一极片、所述第二极片与其间的隔膜夹紧并移动至叠片平台的正上方,从而实现一次完成对两个极片的叠片,使得叠片效率提高。另外,由于夹紧机构的上夹块和下夹块在操作过程中始终接触同一种极片,从而可避免产生交叉污染。To sum up, those skilled in the art can easily understand that the beneficial effects of the present application are: in the embodiment of the present application, by positioning the first pole piece and the second pole piece with different polarities on the upper surface and the lower surface of the diaphragm, respectively, Then clamp the positioned first pole piece, the second pole piece and the diaphragm between them and move them to the top of the lamination platform, so that the lamination of the two pole pieces is completed at one time, so that the lamination to raise efficiency. In addition, since the upper clamping block and the lower clamping block of the clamping mechanism are always in contact with the same pole piece during operation, cross-contamination can be avoided.
以上所述仅为本申请的实施例,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本申请的专利保护范围内。The above descriptions are only the embodiments of the present application, and are not intended to limit the scope of the patent of the present application. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present application, or directly or indirectly applied to other related technologies Fields are similarly included within the scope of patent protection of this application.
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