CN110890230A - Evener is used in processing of condenser metallized film - Google Patents
Evener is used in processing of condenser metallized film Download PDFInfo
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- CN110890230A CN110890230A CN201911286859.2A CN201911286859A CN110890230A CN 110890230 A CN110890230 A CN 110890230A CN 201911286859 A CN201911286859 A CN 201911286859A CN 110890230 A CN110890230 A CN 110890230A
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- column
- scraper
- leveling
- film
- processing
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- 239000011104 metalized film Substances 0.000 title claims abstract description 20
- 239000010408 film Substances 0.000 claims abstract description 57
- 239000003990 capacitor Substances 0.000 claims abstract description 24
- 238000009434 installation Methods 0.000 claims description 20
- 230000000694 effects Effects 0.000 description 6
- 238000005457 optimization Methods 0.000 description 6
- 238000013459 approach Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
The invention discloses a capacitor metallized film processing leveling machine, which structurally comprises a film, an operation platform, a leveling roller, a checking mechanism and a motor, wherein the leveling roller and the checking mechanism are respectively arranged at two ends of the operation platform, the motor is arranged at the bottom of the operation platform, the motor is mechanically connected with the leveling roller, the checking mechanism comprises a leveling seat and an aligning structure, the leveling structure is arranged on the leveling seat, and the leveling seat is fixed on the operation platform.
Description
Technical Field
The invention relates to the field of capacitor processing, in particular to a leveling machine for processing a metalized film of a capacitor.
Background
The metallized film of the capacitor is one of main devices forming the capacitor, is the electrode of the capacitor, whether the metallized film is smooth directly influences the discharge quantity of the capacitor, if the metallized film has a folding part, the service life of the capacitor is reduced because of over discharge or excessive capacitance of the capacitor, at present, the metallized film is leveled by mutually matching a leveling roller and a platform, the structure of leveling degree and straightening is not verified again, after leveling is finished, the edge is not aligned, and for the winding type capacitor, the edge is not aligned, and the service life is influenced.
Disclosure of Invention
Aiming at the defects of the prior art, the invention is realized by the following technical scheme: the utility model provides a condenser is evener for metallized film processing, its structure includes film, operation platform, flattening roller, check-up mechanism, motor, flattening roller, check-up mechanism are installed respectively to the operation platform both ends, the motor is installed to the operation platform bottom, motor and flattening roller mechanical connection, check-up mechanism includes the leveling seat, aligns the structure, the leveling structrual installation is on the leveling seat, the leveling seat is fixed on operation platform.
As a further optimization of the technical scheme, the alignment structure is provided with a fixing column, a mounting column and a scraper blade, the fixing column is arranged in the middle of the two horizontal ends of the mounting column, the fixing column and the mounting column are horizontally fixed, the mounting column is of a cylinder structure with a smooth surface, friction force contacting with a film is reduced, an arc-shaped side face of the mounting column is provided with an embedding opening, the length of the embedding opening is smaller than the total length of the mounting column, the scraper blade is embedded in the embedding opening, the tail end of the scraper blade, far away from the mounting column, contacts with the film placed on the operating platform, and when the film comes from the leveling roller direction, the scraper blade can be supported on the film, so that the straightening effect is realized, no overlapping part exists, the quality of the processed capacitor is influenced, and the service life is shortened.
As a further optimization of the technical scheme, the end of the scraper close to the mounting column is thicker than the other end, the tail end of the scraper is thinner, and the scraper is easier to straighten as the applied pressure is larger after being contacted with the scraper.
As the further optimization of the technical scheme, the tail end of the scraper is provided with a square opening, a rubber strip is arranged in the square opening, the rubber strip and the square opening are in interference fit, the included angle between the rubber strip and the scraper is larger than a certain degree, the hardness of the rubber strip is lower relative to the tail end of the scraper, and when the scraper is in contact with the scraper in a leveling mode, scratches cannot be generated on a film, and the quality of the film is affected.
As a further optimization of the technical scheme, a straight opening is formed in the fixed column, a steering wheel is installed at the joint of the fixed column and the leveling seat, the steering wheel is composed of a circular chassis, a central column and upright columns, the central column is vertically arranged in the middle of the steering wheel, the central column is vertically welded in the middle of the steering wheel, more than two upright columns are arranged at the edge of the steering wheel, the upright columns are even in number and are distributed uniformly and equidistantly, the diameters of the upright columns, the widths of the upright columns and the width of the straight opening are equal, when the fixed column is installed, the movable scraper blade scraper.
As a further optimization of the technical scheme, the leveling seat is composed of two sub-seats which are symmetrically distributed on two horizontal sides of the operating platform, the distance between the aligning structures mounted on the two sub-seats is larger than that of the other end of the aligning structures, a channel with a narrow width is formed, and if a passing film slightly deviates, the passing film is contacted with the sub-seats, and gradually approaches to the middle along the inclination of the sub-seats, so that the purpose of deviation of the leveling sheet is realized.
As the further optimization of the technical scheme, the maximum distance between the two sub-seats is smaller than the horizontal width of the scraper, so that the film needing to be corrected for deviation is straightened, and the product quality is further improved.
Advantageous effects
Compared with the prior art, the evener for processing the metallized film of the capacitor has the following advantages that:
1. according to the invention, the passing film is straightened by the scraper of the checking mechanism, so that a folded part is avoided, and furthermore, the end of the scraper, which is in contact with the film, is low in thickness, larger in force application degree and easier to straighten.
2. The invention can also install the rubber strip at the tail end of the scraper, and the hardness of the rubber strip at the tail end of the scraper is lower, so that the film can not be scratched when in leveling contact, and the quality of the film is not influenced.
3. The calibration mechanism and the leveling seat are matched with each other through the steering wheel, the fixing column is matched with different upright columns of the steering wheel, the height of the scraper from the operating platform is adjusted, and the calibration mechanism is suitable for films with different thicknesses or the pressure applied to the films by the scraper is adjusted.
4. The invention also utilizes the two sub-seats formed between the two sub-seats to correct the film which is already slightly deviated, ensures that the transmitted film is flat, and has a neat edge after the film is coiled.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic structural diagram of a leveling machine for processing a metallized film of a capacitor according to the present invention.
Fig. 2 is a schematic perspective view of the alignment structure of the present invention.
FIG. 3 is a side view of the leveling seat of the present invention.
Fig. 4 is a schematic perspective view of a steering wheel according to the present invention.
Fig. 5 is a schematic view of the alignment structure of the rubber strip installed in the present invention.
In the figure: the film comprises a film 1, an operation platform 2, a leveling roller 3, a checking mechanism 4, a leveling seat 6, an alignment structure 5, a fixing column 51, a mounting column 52, a scraper 53, a rubber strip 54, a steering wheel 61, a sub-seat 62, a circular base plate 613, a central column 612 and a vertical column 613.
Detailed Description
In order to make the technical means, the original characteristics, the achieved purposes and the effects of the invention easy to understand, the following description and the accompanying drawings further illustrate the preferred embodiments of the invention.
Example one
Referring to fig. 1-4, the invention provides a leveling machine for processing a capacitor metalized film, which structurally comprises a film 1, an operating platform 2, leveling rollers 3, a checking mechanism 4 and a motor, wherein the leveling rollers 3 and the checking mechanism 4 are respectively installed at two ends of the operating platform 2, the motor is installed at the bottom of the operating platform 2 and is mechanically connected with the leveling rollers 3, the checking mechanism 4 comprises a leveling seat 6 and an aligning structure 5, the leveling structure 5 is installed on the leveling seat 6, and the leveling seat 6 is fixed on the operating platform 2.
The aligning structure 5 is provided with a fixing column 51, an installation column 52 and a scraper 53, the fixing column 51 is arranged in the middle of the end faces of the two horizontal ends of the installation column 52, the fixing column 51 and the installation column 52 are horizontally fixed, the installation column 52 is of a cylinder structure with a smooth surface, the friction force contacting with the film 1 is reduced, an embedding opening is formed in the arc-shaped side face of the installation column 52, the length of the embedding opening is smaller than the total length of the installation column 52, the scraper 53 is embedded in the embedding opening, the tail end of the scraper 53, which is far away from the installation column 52, is contacted with the film 1 placed on the operation platform 2, when the film 1 comes from the leveling roller 3 direction, the film 1 can be supported on the film 1, the straightening effect is realized, no overlapping part exists, the quality of the processed capacitor is influenced, and the service.
The thickness of the end of the scraper 53 close to the mounting column 52 is larger than that of the other end, and the tail end of the scraper 53 is thinner, so that the scraper is easier to straighten as the applied pressure is larger after being contacted with the scraper.
The fixed column 51 is provided with a straight opening, a steering wheel 61 is installed at the joint of the fixed column 51 and the leveling seat 6, the steering wheel 61 is composed of a circular chassis 613, a central column 612 and upright columns 613, the central column 612 is vertically arranged in the middle of the steering wheel 61, the central column 612 is vertically welded in the middle of the steering wheel 61, the edge of the steering wheel 61 is provided with more than two upright columns 613, the upright columns 613 are even in number and are uniformly and equidistantly distributed, the diameters of the upright columns 613 and the widths of the upright columns 613 are equal to the width of the straight opening, when the fixed column 51 is installed, the movable scraper blade 53 can be movably matched without relative sliding, and the fitting degree of the movable scraper blade 53 and the film 1 can be realized.
When the device is used, the film 1 is conveyed from the leveling roller 3, the tail end of the scraper 53 is firstly contacted with the film 1 and abuts against the film 1, the straightening effect is realized, no overlapping part exists, the quality of the processed capacitor is affected, the service life is reduced, the contact end is low in thickness and easy to straighten as the contact end is contacted with the scraper, and the height of the scraper 53 from the operating platform 2 is adjusted to adapt to the films 1 with different thicknesses or adjust the pressure applied to the films 1 by the films 1 with different thicknesses as the contact end is stable as the straight edge of the fixed column 51 is matched with the different columns 613 of the steering wheel 61 and the two ends and the middle of the straight edge are contacted with the same, and the counterclockwise adjustment is realized, the distance between the two ends is larger, the thickness of the passing films 1 is smaller, or the pressure applied to the films 1 is smaller.
Example two
Referring to fig. 1-5, the invention provides a leveling machine for processing a capacitor metalized film, which structurally comprises a film 1, an operating platform 2, leveling rollers 3, a checking mechanism 4 and a motor, wherein the leveling rollers 3 and the checking mechanism 4 are respectively installed at two ends of the operating platform 2, the motor is installed at the bottom of the operating platform 2 and is mechanically connected with the leveling rollers 3, the checking mechanism 4 comprises a leveling seat 6 and an aligning structure 5, the leveling structure 5 is installed on the leveling seat 6, and the leveling seat 6 is fixed on the operating platform 2.
The aligning structure 5 is provided with a fixing column 51, an installation column 52 and a scraper 53, the fixing column 51 is arranged in the middle of the end faces of the two horizontal ends of the installation column 52, the fixing column 51 and the installation column 52 are horizontally fixed, the installation column 52 is of a cylinder structure with a smooth surface, the friction force contacting with the film 1 is reduced, an embedding opening is formed in the arc-shaped side face of the installation column 52, the length of the embedding opening is smaller than the total length of the installation column 52, the scraper 53 is embedded in the embedding opening, the tail end of the scraper 53, which is far away from the installation column 52, is contacted with the film 1 placed on the operation platform 2, when the film 1 comes from the leveling roller 3 direction, the film 1 can be supported on the film 1, the straightening effect is realized, no overlapping part exists, the quality of the processed capacitor is influenced, and the service.
The thickness of the end of the scraper 53 close to the mounting column 52 is larger than that of the other end, and the tail end of the scraper 53 is thinner, so that the scraper is easier to straighten as the applied pressure is larger after being contacted with the scraper.
The tail end of the scraper 53 is provided with a square opening, a rubber strip 54 is arranged in the square opening, the rubber strip 54 and the square opening are in interference fit, an included angle between the rubber strip 54 and the scraper 53 is larger than 90 degrees, the hardness of the rubber strip 54 is lower relative to the tail end of the scraper 53, and when the film 1 is in leveling contact, scratches cannot be generated on the film 1, and the quality of the film is affected.
The fixed column 51 is provided with a straight opening, a steering wheel 61 is installed at the joint of the fixed column 51 and the leveling seat 6, the steering wheel 61 is composed of a circular chassis 613, a central column 612 and upright columns 613, the central column 612 is vertically arranged in the middle of the steering wheel 61, the central column 612 is vertically welded in the middle of the steering wheel 61, the edge of the steering wheel 61 is provided with more than two upright columns 613, the upright columns 613 are even in number and are uniformly and equidistantly distributed, the diameters of the upright columns 613 and the widths of the upright columns 613 are equal to the width of the straight opening, when the fixed column 51 is installed, the movable scraper blade 53 can be movably matched without relative sliding, and the fitting degree of the movable scraper blade 53 and the film 1 can be realized.
The leveling seat 6 is composed of two sub seats 62, the two sub seats 62 are symmetrically distributed on two horizontal sides of the operating platform 2, the distance between the aligning structures 5 mounted on the two sub seats 62 is larger than that of the other end, a channel with a narrow width is formed, if the passing film 1 slightly deviates, the passing film 1 touches the sub seats 62 and gradually draws close to the middle along the inclination of the sub seats 62, and the purpose of leveling sheet deviation is achieved.
The maximum distance between the two sub-seats 62 is smaller than the horizontal width of the scraper 53, so that the film 1 needing to be corrected is straightened, and the product quality is further improved.
On the basis of the first embodiment, the rubber strip 54 can be further installed at the tail end of the scraper 53, the included angle between the rubber strip 54 and the scraper 53 is larger than 90 degrees, the rubber strip 54 is lower in hardness relative to the tail end of the scraper 53, and when the rubber strip 54 is in leveling contact, the film 1 cannot be scratched, the quality of the film is affected, in addition, a channel which is narrowed from wide to narrow is arranged between the two sub-seats 62, if the passing film 1 slightly deviates, the passing film 1 is in contact with the sub-seats 62 and gradually approaches towards the middle along the inclination of the sub-seats 62, the purpose of correcting the deviation of the film is achieved, furthermore, the maximum distance between the two sub-seats 62 is smaller than the horizontal width of the scraper 53, the film 1 needing correcting deviation is guaranteed to be straightened, and the quality of further products is improved.
While there have been shown and described what are at present considered the fundamental principles of the invention, the essential features and advantages thereof, it will be understood by those skilled in the art that the present invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but rather, is capable of numerous changes and modifications in various forms without departing from the spirit or essential characteristics thereof, and it is intended that the invention be limited not by the foregoing descriptions, but rather by the appended claims and their equivalents.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. The utility model provides a evener is used in processing of condenser metallized film which characterized in that: its structure includes film (1), operation platform (2), flattening roller (3), check mechanism (4), motor, operation platform (2) both ends are installed flattening roller (3), check mechanism (4) respectively, the motor is installed to operation platform (2) bottom, motor and flattening roller (3) mechanical connection, check mechanism (4) are including leveling seat (6), alignment structure (5), install on leveling seat (6) leveling structure (5), leveling seat (6) are fixed on operation platform (2).
2. The leveler for processing a metallized film for capacitors according to claim 1, wherein: the aligning structure (5) is provided with a fixing column (51), an installation column (52) and a scraper (53), the fixing column (51) is arranged in the middle of the end faces of the two horizontal ends of the installation column (52), the installation column (52) is of a cylinder structure with a smooth surface, an embedding opening is formed in the arc-shaped side face of the installation column (52), the length of the embedding opening is smaller than the total length of the installation column (52), and the scraper (53) is embedded in the embedding opening.
3. The leveler for processing a metallized film for capacitors according to claim 2, wherein: the thickness of the scraper (53) at the end close to the mounting column (52) is larger than that at the other end.
4. A leveling machine for processing a metallized film of a capacitor as recited in claim 1 or 3, wherein: the tail end of the scraper (53) is provided with a square opening, a rubber strip (54) is arranged in the square opening, and an included angle between the rubber strip (54) and the scraper (53) is larger than 90 degrees.
5. The leveler for processing a metallized film for capacitors according to claim 2, wherein: the leveling device is characterized in that a straight opening is formed in the fixed column (51), a steering wheel (61) is installed at the joint of the fixed column (51) and the leveling seat (6), the steering wheel (61) is composed of a circular chassis (613), a center column (612) and upright columns (613), the center column (612) is vertically arranged in the middle of the steering wheel (61), more than two upright columns (613) are arranged on the edge of the steering wheel (61), the number of the upright columns (613) is even and are uniformly and equidistantly distributed, and the diameter of each upright column (613), the width of each upright column (613) and the width of the straight opening are identical.
6. The leveler for processing a metallized film for capacitors according to claim 1, wherein: the leveling seat (6) is composed of two sub seats (62), the two sub seats (62) are symmetrically distributed on the two horizontal sides of the operating platform (2), the distance between the two sub seats (62) provided with the aligning structures (5) is larger than that of the other end, and a channel which is narrowed by width is formed.
7. The leveler for processing a metallized film for capacitors according to claim 8, wherein: the maximum distance between the two sub-seats (62) is smaller than the horizontal width of the scraper (53).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911286859.2A CN110890230A (en) | 2019-12-14 | 2019-12-14 | Evener is used in processing of condenser metallized film |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911286859.2A CN110890230A (en) | 2019-12-14 | 2019-12-14 | Evener is used in processing of condenser metallized film |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110890230A true CN110890230A (en) | 2020-03-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911286859.2A Withdrawn CN110890230A (en) | 2019-12-14 | 2019-12-14 | Evener is used in processing of condenser metallized film |
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| Country | Link |
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| CN (1) | CN110890230A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112038119A (en) * | 2020-08-19 | 2020-12-04 | 铜陵日科电子有限责任公司 | Leveling device is used in effectual condenser metallized film processing of flattening |
| CN114582626A (en) * | 2022-03-14 | 2022-06-03 | 湖南冠陶电子科技有限公司 | Vertical gold electrode multilayer chip ceramic dielectric capacitor mounting structure and mounting method |
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| CN109955311A (en) * | 2019-04-22 | 2019-07-02 | 四川恒诚信电子科技有限公司 | A kind of copper foil cutter |
| CN209156771U (en) * | 2018-09-28 | 2019-07-26 | 深圳市欣旺达电气技术有限公司 | Tab scraping device |
| CN110565964A (en) * | 2019-08-26 | 2019-12-13 | 广东博智林机器人有限公司 | Leveling device and leveling robot with same |
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- 2019-12-14 CN CN201911286859.2A patent/CN110890230A/en not_active Withdrawn
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| CN2789945Y (en) * | 2005-01-17 | 2006-06-21 | 昆明理工大学 | Lithium ion power battery pole centre winding equipment |
| CN204150778U (en) * | 2014-10-21 | 2015-02-11 | 安吉县青云麻纺织厂 | A kind of apparatus for leveling of plaiter |
| CN206877848U (en) * | 2017-06-05 | 2018-01-12 | 东莞领航电子有限公司 | A kind of high speed electric capacity clubfoot forming machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112038119A (en) * | 2020-08-19 | 2020-12-04 | 铜陵日科电子有限责任公司 | Leveling device is used in effectual condenser metallized film processing of flattening |
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| CN114582626A (en) * | 2022-03-14 | 2022-06-03 | 湖南冠陶电子科技有限公司 | Vertical gold electrode multilayer chip ceramic dielectric capacitor mounting structure and mounting method |
| CN114582626B (en) * | 2022-03-14 | 2023-08-04 | 湖南冠陶电子科技有限公司 | Vertical gold electrode multilayer chip ceramic dielectric capacitor mounting structure and mounting method |
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Application publication date: 20200317 |
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