CN110889619A - Automatic production method for flexibly manufactured elevator car wall - Google Patents
Automatic production method for flexibly manufactured elevator car wall Download PDFInfo
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- CN110889619A CN110889619A CN201911152862.5A CN201911152862A CN110889619A CN 110889619 A CN110889619 A CN 110889619A CN 201911152862 A CN201911152862 A CN 201911152862A CN 110889619 A CN110889619 A CN 110889619A
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- car wall
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 55
- 239000000463 material Substances 0.000 claims abstract description 23
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 17
- 238000003860 storage Methods 0.000 claims abstract description 11
- 238000003825 pressing Methods 0.000 claims abstract description 4
- 238000004080 punching Methods 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/06—Resources, workflows, human or project management; Enterprise or organisation planning; Enterprise or organisation modelling
- G06Q10/063—Operations research, analysis or management
- G06Q10/0633—Workflow analysis
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
- G06Q10/10—Office automation; Time management
- G06Q10/101—Collaborative creation, e.g. joint development of products or services
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention discloses an automatic production method of a flexibly manufactured elevator car wall, which comprises the following steps: recording the order and product parameter information of a customer into an ERP system to form product parameter data; transmitting the product parameter data to a PDM system, and generating BOM information by the PDM system and transmitting the BOM information to an ERP system; the BOM information of the product drawing to be processed is transmitted to an MES system, and the MES system generates NC code information to be processed; transmitting NC code information to be processed and product configuration information to a flexible processing production line system, and producing the car wall plate by the flexible processing production line system; the BOM information of the product drawing needing no processing is transmitted to a storage warehouse, and the storage warehouse prepares the product needing no processing according to the requirement to obtain a prepared part; and conveying the car wall plate and the prepared material to car wall gluing production equipment, and gluing and pressing the car wall gluing production equipment to obtain a car wall finished product. The invention has the characteristic of improving the production efficiency.
Description
Technical Field
The invention relates to a production method of an elevator car wall, in particular to an automatic production method of a flexibly manufactured elevator car wall.
Background
The elevator mainly comprises a traction driving device, a car, a counterweight device, a car guide rail, a counterweight guide rail, landing doors, hall doors and other parts, wherein the car is most closely related to passengers, and the car is mainly used for bearing the passengers. The lift car is composed of a car wall, a car roof, a car bottom and the like, and the car wall is mainly composed of the car wall, a sound insulation flame retardant material and the like. In the existing car wall production and manufacturing process, an engineer generally performs preparation in an early stage (such as preparation of drawings, material selection, purchasing and the like) according to a customer order, data acquisition, calculation and input of the order are performed, then a production task is dispatched to a production workshop and an assembly workshop, the production workshop produces the car wall plate according to the production task, and finally the car wall plate needs to be transported to the assembly workshop to be assembled with other parts to obtain the car wall. Therefore, the prior art has the problem of low production efficiency.
Disclosure of Invention
The invention aims to provide an automatic production method for flexibly manufacturing an elevator car wall. The invention has the characteristic of improving the production efficiency.
The technical scheme of the invention is as follows: an automatic production method of a flexibly manufactured elevator car wall comprises the following steps:
firstly, recording orders of customers and product parameter information into an ERP system to form product parameter data;
secondly, transmitting the product parameter data to a PDM system, generating BOM information by the PDM system, and transmitting the BOM information to an ERP system by the PDM system; the BOM information comprises product drawing BOM information and product configuration information;
the product drawing BOM information comprises product drawing BOM information needing to be processed and product drawing BOM information needing not to be processed;
step three, transmitting BOM information of a product drawing to be processed to an MES system through an ERP system, transmitting the BOM information of the product drawing to be processed to data processing equipment by the MES system for decoding, and generating NC code information to be processed;
fourthly, transmitting NC code information to be processed and product configuration information to a flexible processing production line system, and producing the car wall plate by the flexible processing production line system;
fifthly, transmitting BOM information of the product drawing which does not need to be processed to a storage warehouse, and preparing the product which does not need to be processed according to the requirement by the storage warehouse to obtain a prepared material part;
and sixthly, conveying the car wall plate and the prepared material to car wall gluing production equipment, and gluing and pressing the car wall gluing production equipment to obtain a car wall finished product.
In the foregoing method for automatically producing a flexibly-manufactured elevator car wall, the product configuration information includes information on material, part surface, and quantity of the product.
In the foregoing method for automatically manufacturing a flexibly manufactured elevator car wall, the NC code information includes NC codes of blanking, punching and bending.
In the automatic production method for the flexibly manufactured elevator car wall, the order information of the customer includes the width, depth and height of the car, the material of the car wall and the thickness of the plate.
The automatic production method of the flexibly manufactured elevator car wall further comprises an Oracle database, an ERP system, a PDM system, an MES system, a flexible processing production line system, a storage warehouse and car wall gluing equipment are connected with the Oracle database through a local area network, and data transmission and sharing are achieved.
Compared with the prior art, the invention effectively combines the ERP system, the PDM system, the MES system, the flexible processing production line and the car wall gluing production equipment together, and the automatic production process from order information acquisition to final car wall finished product formation can be realized only by inputting customer car wall information into the ERP system without the operation of workers in each production link, thereby simplifying the working process, improving the production efficiency and effectively saving the labor intensity of workers. Meanwhile, because each link does not need to be operated by personnel, the influence of human factors can be reduced, the quality of products can be effectively guaranteed, the labor cost can be reduced, and the production cost of enterprises can be reduced. In conclusion, the invention has the characteristic of improving the production efficiency.
Detailed Description
The present invention is further illustrated by the following examples, which are not to be construed as limiting the invention.
Examples are given. An automatic production method of a flexibly manufactured elevator car wall comprises the following steps:
firstly, recording orders of customers and product parameter information into an ERP system to form product parameter data;
secondly, transmitting the product parameter data to a PDM system, generating BOM information by the PDM system, and transmitting the BOM information to an ERP system by the PDM system; the BOM information comprises product drawing BOM information and product configuration information;
the product drawing BOM information comprises product drawing BOM information needing to be processed and product drawing BOM information needing not to be processed;
step three, transmitting BOM information of a product drawing to be processed to an MES system through an ERP system, transmitting the BOM information of the product drawing to be processed to data processing equipment by the MES system for decoding, and generating NC code information to be processed;
fourthly, transmitting NC code information to be processed and product configuration information to a flexible processing production line system, and producing the car wall plate by the flexible processing production line system;
fifthly, transmitting BOM information of the product drawing which does not need to be processed to a storage warehouse, and preparing the product which does not need to be processed according to the requirement by the storage warehouse to obtain a prepared material part;
and sixthly, conveying the car wall plate and the prepared material to car wall gluing production equipment, and gluing and pressing the car wall gluing production equipment to obtain a car wall finished product.
The product configuration information includes material, part surface and quantity information of the product.
The NC code information comprises blanking, punching and bending NC codes.
The customer order information comprises the width, the depth and the height of the lift car, the material of the lift car wall and the thickness of the plate. The length, width and height dimensions of the car wall can be obtained through the width, depth and height of the car.
The system also comprises an Oracle database, an ERP system, a PDM system, an MES system, a flexible processing production line system, a storage warehouse and car wall gluing equipment which are all connected with the Oracle database through a local area network, so that data transmission and sharing are realized.
The savoniy flexible production line comprises a three-dimensional material warehouse with a rear discharging device, a numerical control punching and shearing composite center, an automatic classification and stacking device, an automatic feeding device, a turnover device, a multi-edge bending center and an automatic discharging device.
The car wall gluing production equipment comprises a Savanic nylon material unpowered conveying mounting frame, a conveying frame lifting device, a translation driving belt, a driving belt lifting and guiding device, a power conveying motor, a chain wheel and chain assembly, a power conveying frame, an electric control device, a detection device and the like.
The PDM system distinguishes whether the materials are related to processing or not through the column of grouping codes according to order information, wherein M is required to be processed, and P is required to be purchased.
The lower level of the material to be processed is provided with selected raw material information, the selected raw material information corresponds to a three-dimensional material warehouse of Savaniy, and the Savaniy selects corresponding plate processing parts in the material warehouse according to the material codes of the raw materials in the bom information. And automatically selecting the NC codes required by processing according to the material codes of the parts required to be processed.
Claims (5)
1. An automatic production method for flexibly manufacturing an elevator car wall is characterized by comprising the following steps:
firstly, recording orders of customers and product parameter information into an ERP system to form product parameter data;
secondly, transmitting the product parameter data to a PDM system, generating BOM information by the PDM system, and transmitting the BOM information to an ERP system by the PDM system; the BOM information comprises product drawing BOM information and product configuration information;
the product drawing BOM information comprises product drawing BOM information needing to be processed and product drawing BOM information needing not to be processed;
step three, transmitting BOM information of a product drawing to be processed to an MES system through an ERP system, transmitting the BOM information of the product drawing to be processed to data processing equipment by the MES system for decoding, and generating NC code information to be processed;
fourthly, transmitting NC code information to be processed and product configuration information to a flexible processing production line system, and producing the car wall plate by the flexible processing production line system;
fifthly, transmitting BOM information of the product drawing which does not need to be processed to a storage warehouse, and preparing the product which does not need to be processed according to the requirement by the storage warehouse to obtain a prepared material part;
and sixthly, conveying the car wall plate and the prepared material to car wall gluing production equipment, and gluing and pressing the car wall gluing production equipment to obtain a car wall finished product.
2. The automatic production method of the flexibly-manufactured elevator car wall as claimed in claim 1, characterized in that: the product configuration information includes material, part surface and quantity information of the product.
3. The automatic production method of the flexibly-manufactured elevator car wall as claimed in claim 1, characterized in that: the NC code information comprises blanking, punching and bending NC codes.
4. The automatic production method of the flexibly-manufactured elevator car wall as claimed in claim 1, characterized in that: the customer order information comprises the width, the depth and the height of the lift car, the material of the lift car wall and the thickness of the plate.
5. The automatic production method of the flexibly-manufactured elevator car wall as claimed in claim 1, characterized in that: the system also comprises an Oracle database, an ERP system, a PDM system, an MES system, a flexible processing production line system, a storage warehouse and car wall gluing equipment which are all connected with the Oracle database through a local area network, so that data transmission and sharing are realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911152862.5A CN110889619A (en) | 2019-11-22 | 2019-11-22 | Automatic production method for flexibly manufactured elevator car wall |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911152862.5A CN110889619A (en) | 2019-11-22 | 2019-11-22 | Automatic production method for flexibly manufactured elevator car wall |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110889619A true CN110889619A (en) | 2020-03-17 |
Family
ID=69748379
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911152862.5A Pending CN110889619A (en) | 2019-11-22 | 2019-11-22 | Automatic production method for flexibly manufactured elevator car wall |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110889619A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107443556A (en) * | 2017-08-01 | 2017-12-08 | 贺州学院 | Automatic blending method and device |
| CN107767015A (en) * | 2017-09-05 | 2018-03-06 | 南京国际船舶设备配件有限公司 | A kind of production system based on MES |
| CN107967654A (en) * | 2017-11-20 | 2018-04-27 | 南京林业大学 | A kind of circulation method of large-scale customization furniture Digitized manufacturing information flow |
| CN109116742A (en) * | 2018-06-14 | 2019-01-01 | 广东韩丽家居集团股份有限公司 | A kind of home furnishings intelligent manufacture integration apparatus and its technique |
| CN109483066A (en) * | 2018-10-24 | 2019-03-19 | 宁波欧尼克科技有限公司 | A kind of system of processing of unstructured component |
-
2019
- 2019-11-22 CN CN201911152862.5A patent/CN110889619A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107443556A (en) * | 2017-08-01 | 2017-12-08 | 贺州学院 | Automatic blending method and device |
| CN107767015A (en) * | 2017-09-05 | 2018-03-06 | 南京国际船舶设备配件有限公司 | A kind of production system based on MES |
| CN107967654A (en) * | 2017-11-20 | 2018-04-27 | 南京林业大学 | A kind of circulation method of large-scale customization furniture Digitized manufacturing information flow |
| CN109116742A (en) * | 2018-06-14 | 2019-01-01 | 广东韩丽家居集团股份有限公司 | A kind of home furnishings intelligent manufacture integration apparatus and its technique |
| CN109483066A (en) * | 2018-10-24 | 2019-03-19 | 宁波欧尼克科技有限公司 | A kind of system of processing of unstructured component |
Non-Patent Citations (1)
| Title |
|---|
| 高祥 等: "基于模块化设计的电梯产品PDM和ERP系统集成", 《中国电梯》 * |
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| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20200317 |
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| RJ01 | Rejection of invention patent application after publication |