CN110887384B - Smelting furnace with automatic stirring assembly for aluminum product processing - Google Patents
Smelting furnace with automatic stirring assembly for aluminum product processing Download PDFInfo
- Publication number
- CN110887384B CN110887384B CN201911142369.5A CN201911142369A CN110887384B CN 110887384 B CN110887384 B CN 110887384B CN 201911142369 A CN201911142369 A CN 201911142369A CN 110887384 B CN110887384 B CN 110887384B
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- smelting furnace
- stirring
- vertical rod
- furnace body
- impeller
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- 238000003756 stirring Methods 0.000 title claims abstract description 78
- 238000003723 Smelting Methods 0.000 title claims abstract description 52
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 42
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 42
- 238000012545 processing Methods 0.000 title claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 51
- 238000007790 scraping Methods 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims abstract description 16
- 239000007788 liquid Substances 0.000 claims abstract description 10
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 9
- 238000002844 melting Methods 0.000 claims description 23
- 230000008018 melting Effects 0.000 claims description 23
- 238000003780 insertion Methods 0.000 claims description 12
- 230000037431 insertion Effects 0.000 claims description 12
- 230000000694 effects Effects 0.000 abstract description 7
- 239000000155 melt Substances 0.000 abstract description 6
- 239000000203 mixture Substances 0.000 abstract description 5
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000005457 optimization Methods 0.000 description 5
- 239000004411 aluminium Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 239000000446 fuel Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D27/00—Stirring devices for molten material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27M—INDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
- F27M2003/00—Type of treatment of the charge
- F27M2003/13—Smelting
Abstract
The invention discloses a smelting furnace with an automatic stirring assembly for aluminum processing, which comprises a smelting furnace body, wherein the top of the smelting furnace body is connected with a top cover, a hydraulic oil cylinder is vertically arranged at the top of the top cover, and the bottom of the hydraulic oil cylinder penetrates through the top cover and is connected with a motor. The bottom of motor is connected with the montant of vertical setting, and the stirring board that a plurality of can tilting arc set up is installed in the outside of montant, and the outside of stirring board is connected with the scraping board. The second impeller rotates in the vertical direction, can drive the liquid that melts in the smelting furnace to turn from top to bottom, and then can guarantee that the material homoenergetic of upper strata and lower floor obtains good mixing, is heated more evenly well, and the effect of stirring mixture is better. The impeller does not need to be additionally provided with a power machine in the rotation process, and only needs the impact force of the internally melted liquid, so that the energy consumption is saved.
Description
Technical Field
The invention relates to a smelting furnace, in particular to a smelting furnace with an automatic stirring assembly for aluminum processing, and belongs to the field of smelting furnace application.
Background
A smelting furnace for aluminum processing is a common melting apparatus in aluminum processing. The aluminum material is melted into liquid at high temperature inside, so that subsequent further processing is facilitated.
However, the existing smelting furnace for processing aluminum materials still has certain defects in use. The existing smelting furnace for processing the aluminum material is simple in structure, and can achieve the required purpose by melting the aluminum material at high temperature after the aluminum material is placed inside. When the aluminum material is melted in the inner part, the heating is not uniform enough, the melting effect is not good, the melting time is long, the consumed fuel is more, and the use cost is high. And the inner wall of the smelting furnace is easy to adhere to aluminum materials, so that the aluminum materials are difficult to be used comprehensively, and the aluminum materials are wasted.
Disclosure of Invention
The invention aims to provide a smelting furnace with an automatic stirring assembly for aluminum processing, which can solve the problem that the existing smelting furnace for aluminum processing has a simple structure, and can achieve the required purpose by melting aluminum at high temperature after the aluminum is placed inside. When the aluminum material is melted in the inner part, the heating is not uniform enough, the melting effect is not good, the melting time is long, the consumed fuel is more, and the use cost is high. And the inner wall of the smelting furnace is easy to adhere with aluminum materials, so that the aluminum materials are difficult to be used comprehensively, and the technical problem of aluminum material waste is caused.
The purpose of the invention can be realized by the following technical scheme:
the utility model provides a smelting furnace is used in aluminum product processing with automatic stirring subassembly, includes the smelting furnace body, the top of smelting furnace body is connected with the top cap, and hydraulic cylinder is vertically installed at the top of top cap, and hydraulic cylinder's bottom runs through the top cap and is connected with the motor.
The bottom of motor is connected with the montant of vertical setting, and the stirring board that a plurality of can tilting arc set up is installed in the outside of montant, and the outside of stirring board is connected with the scraping board.
The bottom of montant is connected with the mounting panel, the both sides of mounting panel all rotate through the dwang and install the second impeller, and the bottom of mounting panel rotates through the dwang and is connected with first impeller, and the top of first impeller upper portion dwang is connected with drive bevel gear, and the one end of the dwang of first impeller tip is connected with driven bevel gear, and drive bevel gear rotates with two driven bevel gear and is connected.
Preferably, the both sides of motor all transversely are connected with the bracing piece, and the one end that the motor was kept away from to the bracing piece is connected with curved stopper.
Preferably, the guide grooves are formed in the two sides of the interior of the smelting furnace body in the height direction, and the limiting blocks are slidably mounted in the guide grooves.
Preferably, the external connection of montant has a plurality of curb plate, is connected with the connecting rod between the inboard of curb plate and stirring board, and the connecting rod rotates with the curb plate to be connected, and the side-mounting of curb plate has the hydraulic column of tilt up, and the top of hydraulic column is connected with one side of connecting rod.
Preferably, both ends all are provided with the jack about the outside of stirring board, and both ends all are connected with the inserted bar about the inboard of scraping board, and the inserted bar is pegged graft in the inside of jack.
Preferably, the smelting furnace uses specific steps including:
the method comprises the following steps: when the aluminum material is heated and melted in the smelting furnace body, the motor drives the vertical rod to rotate, and then the external stirring plates rotate together; the stirring plate is used for mixing and stirring the aluminum material in the smelting furnace, and in the stirring and mixing process, the hydraulic oil cylinder stretches and retracts to drive the vertical rod to move up and down in the smelting furnace body and stir at different positions; when the vertical rod moves up and down, the limiting block slides in the guide groove to limit the moving direction of the vertical rod, so that the vertical rod can only move up and down;
step two: in the rotation process of the vertical rod, the first impeller at the bottom of the vertical rod is impacted by the internal melting material and rotates at the bottom; thereby driving the upper rotating rod and the driving bevel gear to rotate; the driving bevel gear drives the driven bevel gears and the rotating rod on the two sides to rotate, and the second impellers on the two sides rotate along with the driven bevel gears and the rotating rod; the second impeller rotates in the vertical direction to drive the liquid melted in the smelting furnace body to turn up and down;
step three: when the stirring plate is used, the hydraulic column extends to push the connecting rod to rotate around the end part, so that the stirring plate is far away from the vertical rod; the scraping plates on the outer side are abutted against the side wall of the smelting furnace body, so that materials attached to the inner wall of the smelting furnace body are scraped, and the materials attached to the inner wall are fully utilized.
The invention has the beneficial effects that:
1. through a plurality of stirring board of external mounting at the montant for when the aluminium material melts at the inside heating of smelting furnace, the motor drives the montant and rotates, and then a plurality of stirring board of outside rotates together with it. The stirring board mixes the stirring to inside aluminium material for the material misce bene can make inside material be heated more evenly, improves the efficiency that melts, the consumption of the energy can be saved. In the stirring mixing process, hydraulic cylinder is flexible, drives the montant and reciprocates in the inside of smelting furnace, can be abundant mix the stirring to the material of inside, can adapt to different work demands, the stirring of different positions, the effect that inside material was heated is better. When the vertical rod moves up and down, the limiting block slides in the guide groove to limit the moving direction of the vertical rod, so that the vertical rod only can move up and down, the moving stability is higher, and the vertical rod is not easy to shake.
2. Through the impeller of installation in the bottom of montant for the montant is at the rotation in-process, and the first impeller of montant bottom receives the inside impact of melting the material, rotates in the bottom. Thereby driving the upper rotating rod and the driving bevel gear to rotate. The driving bevel gear drives the driven bevel gears and the rotating rod on the two sides to rotate, and the second impellers on the two sides rotate along with the driven bevel gears and the rotating rod. The second impeller rotates in the vertical direction, can drive the liquid that melts in the smelting furnace to turn from top to bottom, and then can guarantee that the material homoenergetic of upper strata and lower floor obtains good mixing, is heated more evenly well, and the effect of stirring mixture is better. The impeller does not need to be additionally provided with a power machine in the rotation process, and only needs the impact force of the internally melted liquid, so that the energy consumption is saved.
3. The distance between the stirring plate and the vertical rod can be adjusted when the stirring plate is in use by installing the connecting rod for rotating the shell on one side of the stirring plate. After the hydraulic column extends, the connecting rod can be pushed to rotate around the end part, and then the vertical rod is far away from the stirring plate. The scraping plates on the outer side can be abutted against the side wall of the smelting furnace, so that materials attached to the inner wall of the smelting furnace can be scraped, and the materials attached to the inner wall can be fully utilized. The scraping plate can be freely installed and detached from one side of the stirring plate through the jacks and the inserted rods during use, and subsequent replacement and maintenance are simple and quick.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is a schematic view of the mounting structure of the stirring plate of the present invention.
Fig. 3 is a schematic view of the structure of the bottom plate of the vertical rod of the present invention.
Fig. 4 is a schematic view of a connection structure of a driving bevel gear and a driven bevel gear according to the present invention.
FIG. 5 is a schematic view of the internal structure of the melting furnace of the present invention.
FIG. 6 is a schematic view of the installation structure of the scraping plate and the stirring plate of the present invention.
In the figure: 1. a smelting furnace body; 2. a top cover; 3. a hydraulic cylinder; 4. a limiting block; 5. a connecting plate; 6. a support bar; 7. a vertical rod; 8. a connecting rod; 9. a hydraulic column; 10. a side plate; 11. a stirring plate; 12. scraping a plate; 13. a first impeller; 14. mounting a plate; 15. a second impeller; 16. rotating the rod; 17. a drive bevel gear; 18. a driven bevel gear; 19. a guide groove; 20. a jack; 21. and (4) inserting the rod.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the aluminum processing smelting furnace with the automatic stirring assembly comprises a smelting furnace body 1, wherein the top of the smelting furnace body 1 is connected with a top cover 2, a hydraulic oil cylinder 3 is vertically arranged at the top of the top cover 2, and the bottom of the hydraulic oil cylinder 3 penetrates through the top cover 2 and is connected with a motor 5;
the bottom of the motor 5 is connected with a vertical rod 7 which is vertically arranged, a plurality of arc-shaped stirring plates 11 which can rotate up and down are arranged on the outer side of the vertical rod 7, and the outer side of each stirring plate 11 is connected with a scraping plate 12;
the bottom of montant 7 is connected with mounting panel 14, and the both sides of mounting panel 14 are all rotated through dwang 16 and are installed second impeller 15, and the bottom of mounting panel 14 is rotated through dwang 16 and is connected with first impeller 13, and the top of first impeller 13 upper portion dwang 16 is connected with drive bevel gear 17, and the one end of the dwang 16 of first impeller 13 tip is connected with driven bevel gear 18, and drive bevel gear 17 rotates with two driven bevel gear 18 and is connected.
As a technical optimization scheme of the invention, two sides of the motor 5 are transversely connected with supporting rods 6, one end of each supporting rod 6, which is far away from the motor 5, is connected with an arc-shaped limiting block 4, and the limiting blocks 4 move up and down in the guide grooves 19 and can limit the up and down movement of the vertical rods 7.
As a technical optimization scheme of the invention, guide grooves 19 are formed in both sides of the interior of the smelting furnace body 1 along the height direction, and the limiting blocks 4 are slidably mounted in the guide grooves 19.
As a technical optimization scheme of the invention, the external of the vertical rod 7 is connected with a plurality of side plates 10, a connecting rod 8 is connected between the side plates 10 and the inner side of the stirring plate 11, the connecting rod 8 is rotatably connected with the side plates 10, a hydraulic column 9 which inclines upwards is installed on the side surface of each side plate 10, the top of each hydraulic column 9 is connected with one side of the corresponding connecting rod 8, and after the hydraulic columns 9 extend, the connecting rods 8 can be pushed to rotate around the end parts, so that the stirring plate 11 is far away from the vertical rod 7. The outer scrapers 12 can abut against the side wall of the furnace body 1.
As a technical optimization scheme of the invention, the upper end and the lower end of the outer side of the stirring plate 11 are respectively provided with the insertion holes 20, the upper end and the lower end of the inner side of the scraping plate 12 are respectively connected with the insertion rods 21, the insertion rods 21 are inserted into the insertion holes 20, the scraping plate 12 can be freely installed and detached from one side of the stirring plate 11 through the insertion holes 20 and the insertion rods 21 in use, and the subsequent replacement and maintenance are simple and rapid.
As a technical optimization scheme of the invention, the smelting furnace comprises the following specific steps:
the method comprises the following steps: when the aluminum material is heated and melted in the smelting furnace body 1, the motor 5 drives the vertical rod 7 to rotate, and then the external stirring plates 11 rotate together; the stirring plate 11 is used for mixing and stirring the internal aluminum material, and in the stirring and mixing process, the hydraulic oil cylinder 3 stretches and retracts to drive the vertical rod 7 to move up and down in the smelting furnace body 1 and stir at different positions; when the vertical rod 7 moves up and down, the limiting block 4 slides in the guide groove 19 to limit the moving direction of the vertical rod 7, so that the vertical rod 7 can only move up and down;
step two: in the rotating process of the vertical rod 7, the first impeller 13 at the bottom of the vertical rod 7 is impacted by the internal melting material and rotates at the bottom; thereby driving the upper rotating rod 16 and the driving bevel gear 17 to rotate; the driving bevel gear 17 drives the driven bevel gears 18 and the rotating rod 16 at two sides to rotate, and the second impellers 15 at two sides rotate along with the driven bevel gears; the second impeller 15 rotates in the vertical direction to drive the liquid melted in the smelting furnace body 1 to turn up and down;
step three: and after the hydraulic column 9 extends when the stirring plate 11 is used, the connecting rod 8 is pushed to rotate around the end part, and the stirring plate 11 is further far away from the vertical rod 7; the outer scraping plates 12 abut against the side walls of the furnace body 1, and scrape the materials adhered to the inner wall of the furnace body 1, thereby making full use of the materials adhered to the inner wall.
When the aluminum material melting furnace is used, when the aluminum material is heated and melted in the melting furnace body 1, the motor 5 drives the vertical rod 7 to rotate, and then the external stirring plates 11 rotate together. Stirring board 11 mixes the stirring to inside aluminium material for the material misce bene can make inside material be heated more evenly, improves the efficiency that melts, the consumption of the energy can be saved.
In the stirring mixing process, hydraulic cylinder 3 stretches out and draws back, drives montant 7 and reciprocates in the inside of smelting furnace body 1, can be abundant mix the stirring to the material of inside, can adapt to different work demands, the stirring of different positions, the effect that inside material is heated is better. When the vertical rod 7 moves up and down, the limiting block 4 slides in the guide groove 19 to limit the moving direction of the vertical rod 7, so that the vertical rod 7 only can move up and down, the moving stability is higher, and the vertical rod is not easy to shake.
In the rotation process of the vertical rod 7, the first impeller 13 at the bottom of the vertical rod 7 is impacted by the internal melting material and rotates at the bottom. Thereby rotating the upper rotating rod 16 and the drive bevel gear 17. The driving bevel gear 17 drives the driven bevel gears 18 and the rotating rod 16 at both sides to rotate, and the second impellers 15 at both sides rotate together therewith. Second impeller 15 rotates in vertical direction, can drive the inside liquid that melts of smelting furnace body 1 and turn from top to bottom, and then can guarantee that the material homoenergetic of upper strata and lower floor obtains good mixing, is heated more evenly well, and the effect of stirring mixture is better. The impeller does not need to be additionally provided with a power machine in the rotation process, and only needs the impact force of the internally melted liquid, so that the energy consumption is saved.
And the stirring plate 11 can adjust the distance between the stirring plate and the vertical rod 7 in use. After the hydraulic column 9 is extended, the connecting rod 8 can be pushed to rotate around the end part, and the stirring plate 11 is far away from the vertical rod 7. The outer scraping plates 12 can abut against the side wall of the melting furnace body 1, and can scrape the materials attached to the inner wall of the melting furnace body 1, and the materials attached to the inner wall can be fully utilized. The scraping plate 12 can be freely installed and detached from one side of the stirring plate 11 through the insertion hole 20 and the insertion rod 21 in use, and subsequent replacement and maintenance are simple and quick.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (6)
1. The smelting furnace with the automatic stirring assembly for processing the aluminum materials is characterized by comprising a smelting furnace body (1), wherein the top of the smelting furnace body (1) is connected with a top cover (2), a hydraulic oil cylinder (3) is vertically arranged at the top of the top cover (2), and the bottom of the hydraulic oil cylinder (3) penetrates through the top cover (2) and is connected with a motor (5);
the bottom of the motor (5) is connected with a vertical rod (7) which is vertically arranged, a plurality of arc-shaped stirring plates (11) which can rotate up and down are arranged on the outer side of the vertical rod (7), and the outer side of each stirring plate (11) is connected with a scraping plate (12);
the bottom of montant (7) is connected with mounting panel (14), the both sides of mounting panel (14) are all rotated through dwang (16) and are installed second impeller (15), and the bottom of mounting panel (14) is rotated through dwang (16) and is connected with first impeller (13), and the top of dwang (16) on first impeller (13) upper portion is connected with drive bevel gear (17), and the one end of dwang (16) of first impeller (13) tip is connected with driven bevel gear (18), and drive bevel gear (17) are rotated with two driven bevel gear (18) and are connected.
2. The smelting furnace with the automatic stirring assembly for aluminum product processing according to claim 1, wherein two sides of the motor (5) are both transversely connected with supporting rods (6), and one end of each supporting rod (6) far away from the motor (5) is connected with an arc-shaped limiting block (4).
3. The melting furnace with the automatic stirring assembly for aluminum processing as recited in claim 1, wherein the melting furnace body (1) is provided with guide grooves (19) on both sides of the inside in the height direction, and the limiting blocks (4) are slidably mounted inside the guide grooves (19).
4. The melting furnace with the automatic stirring assembly for aluminum product processing as claimed in claim 1, wherein the exterior of the vertical rod (7) is connected with a plurality of side plates (10), a connecting rod (8) is connected between the side plates (10) and the inner side of the stirring plate (11), the connecting rod (8) is rotatably connected with the side plates (10), the side surfaces of the side plates (10) are provided with hydraulic columns (9) which incline upwards, and the tops of the hydraulic columns (9) are connected with one side of the connecting rod (8).
5. The melting furnace for aluminum processing with the automatic stirring assembly as recited in claim 1, wherein the outer upper and lower ends of the stirring plate (11) are provided with insertion holes (20), the inner upper and lower ends of the scraping plate (12) are connected with insertion rods (21), and the insertion rods (21) are inserted into the insertion holes (20).
6. The melting furnace for aluminum processing with automatic stirring assembly as recited in claim 1, wherein the melting furnace is used by the specific steps comprising:
the method comprises the following steps: when the aluminum material is heated and melted in the smelting furnace body (1), the motor (5) drives the vertical rod (7) to rotate, and then the external stirring plates (11) rotate together; the stirring plate (11) is used for mixing and stirring the aluminum material inside, and in the stirring and mixing process, the hydraulic oil cylinder (3) stretches and retracts to drive the vertical rod (7) to move up and down in the smelting furnace body (1) and stir at different positions; when the vertical rod (7) moves up and down, the limiting block (4) slides in the guide groove (19) to limit the moving direction of the vertical rod (7) so that the vertical rod can only move up and down;
step two: in the rotating process of the vertical rod (7), a first impeller (13) at the bottom of the vertical rod (7) is impacted by the internal melting material and rotates at the bottom; thereby driving the upper rotating rod (16) and the driving bevel gear (17) to rotate; the driving bevel gear (17) drives the driven bevel gears (18) and the rotating rod (16) at two sides to rotate, and the second impellers (15) at two sides rotate together; the second impeller (15) rotates in the vertical direction to drive the liquid melted in the smelting furnace body (1) to turn up and down;
step three: when the stirring plate (11) is used, the hydraulic column (9) extends to push the connecting rod (8) to rotate around the end part, and then the stirring plate (11) is far away from the vertical rod (7); the outer scraping plates (12) are abutted against the side wall of the smelting furnace body (1) so as to scrape the materials attached to the inner wall of the smelting furnace body (1), and the materials attached to the inner wall are fully utilized.
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| CN201911142369.5A CN110887384B (en) | 2019-11-20 | 2019-11-20 | Smelting furnace with automatic stirring assembly for aluminum product processing |
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| CN201911142369.5A CN110887384B (en) | 2019-11-20 | 2019-11-20 | Smelting furnace with automatic stirring assembly for aluminum product processing |
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| CN110887384B true CN110887384B (en) | 2021-02-19 |
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| CN114847425B (en) * | 2022-04-15 | 2024-01-12 | 中国热带农业科学院农产品加工研究所 | Plant spice beverage preparation device |
| CN115105856B (en) * | 2022-07-15 | 2023-06-06 | 安康市天源植物提取有限公司 | Conversion device for extracting epimedium and application method thereof |
| CN116753724B (en) * | 2023-08-11 | 2023-11-03 | 福建强跃机械科技发展有限公司 | Smelting furnace with stirring function and using method thereof |
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| CN106766885A (en) * | 2016-11-29 | 2017-05-31 | 遵义恒佳铝业有限公司 | The uniform smelting furnace for fully feeding intake |
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