CN110884261A - Thin film thermal sensitive printing head and manufacturing method thereof - Google Patents
Thin film thermal sensitive printing head and manufacturing method thereof Download PDFInfo
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- CN110884261A CN110884261A CN201911384020.2A CN201911384020A CN110884261A CN 110884261 A CN110884261 A CN 110884261A CN 201911384020 A CN201911384020 A CN 201911384020A CN 110884261 A CN110884261 A CN 110884261A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 239000010409 thin film Substances 0.000 title claims description 26
- 238000007639 printing Methods 0.000 title description 5
- 239000010410 layer Substances 0.000 claims abstract description 203
- 239000000758 substrate Substances 0.000 claims abstract description 61
- 238000010438 heat treatment Methods 0.000 claims abstract description 29
- 239000011241 protective layer Substances 0.000 claims abstract description 28
- 238000003466 welding Methods 0.000 claims abstract description 19
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 17
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 17
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 15
- 238000005338 heat storage Methods 0.000 claims abstract description 15
- 229910052718 tin Inorganic materials 0.000 claims abstract description 15
- 238000005476 soldering Methods 0.000 claims abstract description 11
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 8
- 239000000956 alloy Substances 0.000 claims abstract description 8
- 230000003064 anti-oxidating effect Effects 0.000 claims abstract description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 28
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 17
- 229910052759 nickel Inorganic materials 0.000 claims description 14
- 238000007747 plating Methods 0.000 claims description 14
- 229910000990 Ni alloy Inorganic materials 0.000 claims description 13
- 239000011135 tin Substances 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 12
- 229910000838 Al alloy Inorganic materials 0.000 claims description 11
- 239000011521 glass Substances 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 238000005530 etching Methods 0.000 claims description 8
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 7
- 229910052802 copper Inorganic materials 0.000 claims description 7
- 239000010949 copper Substances 0.000 claims description 7
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 6
- 229910001128 Sn alloy Inorganic materials 0.000 claims description 6
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 5
- 229910000599 Cr alloy Inorganic materials 0.000 claims description 5
- 229910001069 Ti alloy Inorganic materials 0.000 claims description 5
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 5
- 229910052804 chromium Inorganic materials 0.000 claims description 5
- 239000011651 chromium Substances 0.000 claims description 5
- 239000000788 chromium alloy Substances 0.000 claims description 5
- 239000003822 epoxy resin Substances 0.000 claims description 5
- 229920000647 polyepoxide Polymers 0.000 claims description 5
- 150000003482 tantalum compounds Chemical class 0.000 claims description 5
- 239000010936 titanium Substances 0.000 claims description 5
- 229910052719 titanium Inorganic materials 0.000 claims description 5
- 238000009825 accumulation Methods 0.000 claims description 4
- 238000005245 sintering Methods 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 2
- 238000007651 thermal printing Methods 0.000 abstract description 8
- 230000003647 oxidation Effects 0.000 abstract description 5
- 238000007254 oxidation reaction Methods 0.000 abstract description 5
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 abstract description 4
- 229910052751 metal Inorganic materials 0.000 abstract description 4
- 239000002184 metal Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 15
- 238000005240 physical vapour deposition Methods 0.000 description 14
- 239000010408 film Substances 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 239000002210 silicon-based material Substances 0.000 description 3
- 239000002320 enamel (paints) Substances 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/315—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material
- B41J2/32—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/315—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material
- B41J2/32—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads
- B41J2/335—Structure of thermal heads
- B41J2/33505—Constructional details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/315—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material
- B41J2/32—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads
- B41J2/335—Structure of thermal heads
- B41J2/33505—Constructional details
- B41J2/3351—Electrode layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/315—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material
- B41J2/32—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads
- B41J2/335—Structure of thermal heads
- B41J2/33505—Constructional details
- B41J2/3353—Protective layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/315—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material
- B41J2/32—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads
- B41J2/335—Structure of thermal heads
- B41J2/33505—Constructional details
- B41J2/33535—Substrates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/315—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material
- B41J2/32—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of heat to a heat sensitive printing or impression-transfer material using thermal heads
- B41J2/335—Structure of thermal heads
- B41J2/3359—Manufacturing processes
Abstract
The invention discloses a film thermal printing head, which comprises a substrate, a heat storage layer, a resistance layer, a conductive layer, a protective layer, an anti-oxidation layer, a drive IC and a protective layer. The heat storage layer includes a ridge portion and a base portion provided on the substrate. The resistance layer covers the outer sides of the substrate and the heat storage layer and is provided with a plurality of heating parts. The conducting layer is arranged outside the resistance layer, the conducting layer comprises a plurality of electrodes capable of forming alloy with the soldering tin, and the conducting layer is etched at the top of the raised part and exposes the heating part of the resistance layer. The protective layer is arranged outside the heating part. The oxidation-resistant layer covers the conductive layer above the second portion of the substrate. The driving IC is arranged along the length direction of the substrate and is in flip-chip interconnection with the conductive layer on the second part of the substrate. The invention also discloses a manufacturing method of the film thermal printing head. The invention adopts the electrode made of metal which can form alloy with soldering tin to replace the aluminum circuit in the prior thermal printing head, and the drive IC adopts the flip-chip welding to replace the prior gold wire welding, thereby having low cost and high welding speed.
Description
Technical Field
The invention relates to the technical field of thermal printing devices, in particular to a thin-film thermal printing head and a manufacturing method thereof.
Background
The thermal head is a main component of a thermal printer, which selectively heats a thermal paper at a certain position, thereby generating a pattern. Heating is provided by a small electric heater on the printhead that is in contact with the heat sensitive material. The form of the heater schedule dots or bars is logically controlled by the printer and, when activated, produces a pattern on the thermal paper corresponding to the heating elements. The same logic that controls the heating elements also controls the feeding of the paper, thus enabling the printing of a pattern on the entire label or sheet.
The film technology is mainly used for ceramic base plate of aluminium oxide material, and the base plate is coated with a layer of enamel-coating layer made of glass material, then the enamel-coating layer is coated with a layer of micron-grade resistance material, and then a layer of metal electrode is plated. Aluminum is generally adopted as a material of a metal electrode in the existing film process, and because the aluminum cannot be used for soldering tin, when IC binding is carried out, a drive IC and an aluminum circuit need to be soldered through a gold wire, so that the cost is high, and the soldering speed is slow.
Disclosure of Invention
In view of the above problems, an object of the present invention is to provide a thin film thermal print head with low cost and high soldering speed and a method for manufacturing the same, so as to solve the technical problems of high cost and low soldering speed in the background art of using gold wires to connect an IC and an aluminum circuit.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a thin film thermal printhead comprising:
a substrate divided into adjacent first and second portions.
And a heat storage layer including a ridge portion provided on the first portion of the substrate and a base portion provided on the second portion of the substrate.
And the resistance layer covers the outer sides of the substrate and the heat storage layer and is provided with a plurality of heating parts arranged at intervals along the length direction of the substrate.
The conducting layer is arranged on the outer side of the resistance layer and comprises a plurality of electrodes which are arranged at intervals along the length direction of the substrate and can form alloy with soldering tin, the conducting layer is etched at the top of the raised part and exposes the heating parts of the resistance layer, and the electrodes are in one-to-one correspondence conduction connection with the heating parts.
And the protective layer is arranged outside the heating part and completely covers the conductive layer above the first part of the substrate.
And the anti-oxidation layer covers the outer side of the conductive layer above the second part of the substrate.
And the driving IC is arranged along the length direction of the substrate and is in flip-chip interconnection with the conductive layer above the second part of the substrate.
And the protective layer is coated on the outer side of the drive IC.
In one embodiment, the conductive layer is made of one of nickel, nickel alloy, aluminum and aluminum alloy.
In another embodiment, the conductive layer is made of one of copper, tin, copper alloy, and tin alloy.
In order to increase the bonding force between the conductive layer, the resistance layer and the protective layer, a first connecting layer is arranged between the conductive layer and the resistance layer, and a second connecting layer is arranged between the protective layer and the conductive layer.
The thickness of the first connecting layer and the thickness of the second connecting layer are both 0.1 nm-20 um, and the first connecting layer and the second connecting layer are made of one of titanium, nickel, chromium, aluminum, titanium alloy, nickel alloy, chromium alloy and aluminum alloy.
Further, the thickness of the conducting layer is 0.1 nm-30 um.
Furthermore, the material of heat accumulation layer is glass glaze, and thickness is 10um ~ 500 um.
Furthermore, the resistance layer is made of tantalum compound and has a thickness of 0.1 nm-3 um.
Furthermore, the protective layer is made of wear-resistant compound and has a thickness of 5 nm-15 um.
Further, the substrate is an alumina ceramic plate, the anti-oxidation layer is a green oil layer, and the protective layer is made of epoxy resin.
The invention also discloses a manufacturing method of the film thermal printing head, which comprises the following steps:
and S1, coating the surface of the first part of the substrate with a heat storage layer and sintering to form a raised part, and coating the surface of the second part of the substrate with a heat storage layer and sintering to form a base part.
And S2, plating a resistance layer outside the substrate and the heat storage layer.
And S3, plating a conductive layer capable of forming alloy with soldering tin on the outer side of the resistance layer, etching the conductive layer to obtain a plurality of electrodes arranged at intervals along the length direction of the substrate, and etching the electrodes at the top of the raised part to expose the heating part of the resistance layer.
And S4, plating a protective layer on the conductive layer above the first part of the substrate and the outer side of the heating part.
And S5, coating an anti-oxidation layer on the outer side of the conductive layer above the second part of the substrate, reserving a welding station of the drive IC, and inversely welding a drive IC arranged along the length direction of the substrate at the welding station and packaging.
In one embodiment, the conductive layer is made of one of nickel, nickel alloy, aluminum and aluminum alloy.
In another embodiment, the conductive layer is made of one of copper, tin, copper alloy, and tin alloy.
The outer side of the resistance layer is plated with a first connecting layer used for increasing the bonding force between the conductive layer and the resistance layer, and the outer side of the conductive layer is plated with a second connecting layer used for increasing the bonding force between the protective layer and the conductive layer.
The thickness of the first connecting layer and the thickness of the second connecting layer are both 0.1 nm-20 um, and the first connecting layer and the second connecting layer are made of one of titanium, nickel, chromium, aluminum, titanium alloy, nickel alloy, chromium alloy and aluminum alloy.
Further, the thickness of the conducting layer is 0.1 nm-30 um.
The invention has the following beneficial effects: the thin-film thermosensitive printing head is made up by using electrodes made of copper, nickel and tin or their alloy which can be alloyed with soldering tin to replace aluminium circuit in existent thermosensitive printing head and using drive IC to adopt reverse welding mode to replace existent gold wire welding so as to greatly reduce production cost, and its welding speed is high and production efficiency is high.
Drawings
Fig. 1 is a plan view of a thin film thermal print head according to a first embodiment.
Fig. 2 is a schematic cross-sectional view taken along the direction I-I in fig. 1.
Fig. 3 is a partially enlarged schematic view of a portion a in fig. 2.
Fig. 4 is a partially enlarged view of a portion B in fig. 2.
Fig. 5 is a partially enlarged schematic view of a portion C in fig. 2.
Fig. 6 is a schematic cross-sectional view of a thin film thermal print head according to a second embodiment.
Fig. 7 is a partially enlarged view of portion D of fig. 6.
Fig. 8 is a partially enlarged schematic view of a portion E in fig. 6.
Fig. 9 is a partially enlarged schematic view of portion F of fig. 6.
Description of the main component symbols: 1. a substrate; 11. a first portion; 12. a second portion; 21. a raised portion; 22. a base portion; 3. a resistive layer; 31. a heat generating portion; 4. a conductive layer; 41. an electrode; 5. a protective layer; 6. an oxidation-resistant layer; 7. a driver IC; 8. a protective layer; 91. a first tie layer; 92. a second connection layer; in the X direction: the length direction of the substrate; y direction: the width direction of the substrate.
Detailed Description
The invention is further described with reference to the following drawings and detailed description.
Example one
As shown in fig. 1 to 5, a thin film thermal head includes a substrate 1, a heat storage layer, a resistance layer 3, a conductive layer 4, a protective layer 5, an oxidation prevention layer 6, a driver IC 7, and a protective layer 8, and the substrate 1 is an alumina ceramic plate.
The substrate 1 is divided into a first portion 11 and a second portion 12 adjacent to each other, and the longitudinal direction of the substrate 1 is the X direction in the figure and the width direction is the Y direction in the figure. The heat accumulation layer comprises a bulge part 21 arranged on the first part 11 of the substrate 1 and a base part 22 arranged on the second part 12 of the substrate 1, and the heat accumulation layer is made of glass glaze and has the thickness of 10-500 um.
The resistance layer 3 covers the outer sides of the substrate 1 and the heat storage layer, the resistance layer 3 has a plurality of heating portions 31 arranged at intervals along the length direction of the substrate 1, and the resistance layer 3 is made of a tantalum compound and has a thickness of 0.1nm to 3 um. The conductive layer 4 is disposed outside the resistive layer 3, the conductive layer 4 includes a plurality of electrodes 41 disposed at intervals along the length direction of the substrate 1 and capable of forming an alloy with solder, the conductive layer 4 is etched at the top of the raised portion 21 to expose the heating portion 31 of the resistive layer 3, and the electrodes 41 are in one-to-one correspondence conductive connection with the heating portion 31. The conducting layer 4 is made of one of nickel, nickel alloy, aluminum and aluminum alloy, and the thickness is 0.1 nm-30 um.
The protective layer 5 is disposed outside the heating portion 31 and completely covers the conductive layer 4 above the first portion 11 of the substrate 1, and the material of the protective layer 5 is a silicon-based compound with a thickness of 5nm to 15 um. The oxidation preventing layer 6 covers the outside of the conductive layer 4 above the second portion 12 of the substrate 1, and the oxidation preventing layer 6 is a green oil layer. The driver ICs 7 are routed along the length of the substrate 1 and are flip-chip interconnected to the conductive layer 4 over the second portion 12 of the substrate 1. The protective layer 8 covers the outer side of the driving IC 7, and the protective layer 8 is made of epoxy resin.
The manufacturing method of the film thermal printing head comprises the following steps:
in the first step, a glass glaze is coated on the surface of the first part 11 of the alumina ceramic plate and is sintered at 110 ℃ for 2 hours to form a ridge 21 having a thickness of a gloss glaze layer of 10um to 500um, and a glass glaze is coated on the surface of the second part 12 of the alumina ceramic plate and is sintered at 110 ℃ for 2 hours to form a base part 22 having a thickness of a gloss glaze layer of 10um to 500 um.
And secondly, plating a layer of tantalum compound on the alumina ceramic plate and the glass glaze by adopting a PVD (physical vapor deposition) process at 300 ℃ under the pressure of 0.1 Pa to serve as a heating resistor.
Thirdly, plating a nickel or nickel alloy layer with the thickness of 0.1 nm-30 um as a conducting layer 4 at 300 ℃ under the pressure of 0.1 Pa on the outer side of the heating resistor by adopting a PVD process, etching the conducting layer 4 by using a dry method or a wet method to obtain a plurality of electrodes 41 distributed at intervals along the length direction of the substrate 1, etching the electrodes 41 at the top of the bulge part 21 and exposing the heating part 31 of the resistance layer 3.
And fourthly, plating a layer of silicon-based compound with the thickness of 5 nm-15 um on the conductive layer 4 above the first part 11 of the alumina ceramic plate and the outer side of the heating part 31 by adopting a PVD process at the temperature of 100 ℃ under the air pressure of 0.1 Pa.
And fifthly, coating a layer of green oil on the outer side of the conductive layer 4 above the second part 12 of the alumina ceramic plate and reserving a welding station of the drive IC 7, and inversely welding a drive IC 7 arranged along the length direction of the alumina ceramic plate at the welding station and encapsulating epoxy resin.
In this embodiment, one of nickel, nickel alloy, aluminum, and aluminum alloy is used as the material of the conductive layer 4, and since the conductive layer can be easily combined with the resistive layer and the protective layer, the bonding force does not need to be strengthened by the via layer.
Example two
As shown in fig. 6 to 9, the present embodiment is different from the first embodiment only in that: the material of the conductive layer 4 is one of copper, tin, copper alloy and tin alloy. A first connection layer 91 is provided between the conductive layer 4 and the resistive layer 3 and a second connection layer 92 is provided between the protective layer 5 and the conductive layer 4. The first connection layer 91 and the second connection layer 92 are made of one of titanium, nickel, chromium, aluminum, titanium alloy, nickel alloy, chromium alloy, and aluminum alloy. The thickness of the first connection layer 91 and the second connection layer 92 is 0.1 nm-20 um. The rest of the structure of the present embodiment is the same as that of the first embodiment.
The method for manufacturing the thin film thermal printing head comprises the following steps:
in the first step, a glass glaze is coated on the surface of the first part 11 of the alumina ceramic plate and is sintered at 110 ℃ for 2 hours to form a ridge 21 having a thickness of a gloss glaze layer of 10um to 500um, and a glass glaze is coated on the surface of the second part 12 of the alumina ceramic plate and is sintered at 110 ℃ for 2 hours to form a base part 22 having a thickness of a gloss glaze layer of 10um to 500 um.
And secondly, plating a layer of tantalum compound on the alumina ceramic plate and the glass glaze by adopting a PVD (physical vapor deposition) process at 300 ℃ under the pressure of 0.1 Pa to serve as a heating resistor.
And thirdly, plating a first connecting layer 91 with the thickness of 0.1 nm-20 um on the outer side of the heating resistor by adopting a PVD (physical vapor deposition) process at the temperature of 300 ℃ under the pressure of 0.1 Pa.
And fourthly, plating a nickel or nickel alloy layer with the thickness of 0.1 nm-30 um as the conducting layer 4 on the outer side of the first connecting layer 91 by adopting a PVD (physical vapor deposition) process at 300 ℃ under the pressure of 0.1 Pa, etching the conducting layer 4 and the first connecting layer 91 by using a dry method or a wet method respectively to obtain a plurality of electrodes 41 distributed at intervals along the length direction of the substrate 1, etching the conducting layer 4 and the first connecting layer 91 at the top position of the bulge part 21 respectively and exposing the heating part 31 of the resistor layer 3.
And fifthly, plating a second connecting layer 92 with the thickness of 0.1 nm-20 um on the outer side of the conductive layer 4 by adopting a PVD (physical vapor deposition) process at 300 ℃ under the pressure of 0.1 Pa, wherein the second connecting layer 92 completely covers the first part 11 of the substrate 1 but only covers a small part of the second part 12 of the substrate 1.
And sixthly, plating a layer of silicon-based compound with the thickness of 5 nm-15 um on the outer side of the second connecting layer 92 by adopting a PVD (physical vapor deposition) process at the temperature of 100 ℃ under the air pressure of 0.1 Pa.
And seventhly, coating a green oil layer on the outer side of the second connecting layer 92 above the second part 12 of the alumina ceramic plate and reserving a welding station of the drive IC 7, and inversely welding a drive IC 7 arranged along the length direction of the alumina ceramic plate at the welding station and packaging epoxy resin.
In this embodiment, one of copper, tin, copper alloy and tin alloy is used as the material of the conductive layer 4, and since the bonding force between the material and the resistive layer 3 or the protective layer 5 is not strong, the first connection layer 91 and the second connection layer 92 are added to strengthen the metal bonding force of the conductive layer 4.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (16)
1. A thin film thermal printhead, comprising:
a substrate divided into adjacent first and second portions;
a heat storage layer including a ridge portion provided on the first portion of the substrate and a base portion provided on the second portion of the substrate;
the resistance layer covers the outer sides of the substrate and the heat storage layer and is provided with a plurality of heating parts arranged at intervals along the length direction of the substrate;
the conducting layer is arranged outside the resistance layer and comprises a plurality of electrodes which are arranged at intervals along the length direction of the substrate and can form alloy with soldering tin, the conducting layer is etched at the top of the raised part and exposes the heating parts of the resistance layer, and the electrodes are in one-to-one correspondence conduction connection with the heating parts;
a protective layer arranged outside the heating part and completely covering the conductive layer above the first part of the substrate;
the anti-oxidation layer covers the outer side of the conductive layer above the second part of the substrate;
the driving IC is arranged along the length direction of the substrate and is in reverse welding interconnection with the conductive layer above the second part of the substrate;
and the protective layer is coated on the outer side of the drive IC.
2. The thin film thermal printhead of claim 1, wherein: the conducting layer is made of one of nickel, nickel alloy, aluminum and aluminum alloy.
3. The thin film thermal printhead of claim 1, wherein: the conducting layer is made of one of copper, tin, copper alloy and tin alloy.
4. The thin film thermal printhead of claim 1, wherein: a first connecting layer is arranged between the conducting layer and the resistance layer, and a second connecting layer is arranged between the protection layer and the conducting layer.
5. The thin film thermal printhead of claim 4, wherein: the thickness of the first connecting layer and the second connecting layer is 0.1 nm-20 um, and the first connecting layer and the second connecting layer are made of one of titanium, nickel, chromium, aluminum, titanium alloy, nickel alloy, chromium alloy and aluminum alloy.
6. The thin film thermal printhead as claimed in any one of claims 3 to 5, wherein: the thickness of the conducting layer is 0.1 nm-30 um.
7. The thin film thermal printhead of claim 1, wherein: the material of heat accumulation layer is glass glaze, and thickness is 10um ~ 500 um.
8. The thin film thermal printhead of claim 1, wherein: the resistance layer is made of tantalum compounds and has a thickness of 0.1 nm-3 um.
9. The thin film thermal printhead of claim 1, wherein: the protective layer is made of wear-resistant compound and has the thickness of 5 nm-15 um.
10. The thin film thermal printhead of claim 1, wherein: the base plate is an alumina ceramic plate, the anti-oxidation layer is a green oil layer, and the protective layer is made of epoxy resin.
11. A method of manufacturing a thin film thermal printhead, comprising the steps of:
s1, coating a heat storage layer on the surface of the first part of the substrate and sintering to form a raised part, and coating a heat storage layer on the surface of the second part of the substrate and sintering to form a base part;
s2, plating a resistance layer on the outer sides of the substrate and the heat storage layer;
s3, plating a conductive layer capable of forming alloy with soldering tin on the outer side of the resistance layer, etching the conductive layer to obtain a plurality of electrodes arranged at intervals along the length direction of the substrate, etching the electrodes at the top of the raised part and exposing the heating part of the resistance layer;
s4, plating a protective layer on the conductive layer and the outer side of the heating part above the first part of the substrate;
and S5, coating an anti-oxidation layer on the outer side of the conductive layer above the second part of the substrate, reserving a welding station of the drive IC, and inversely welding a drive IC arranged along the length direction of the substrate at the welding station and packaging.
12. The method of manufacturing a thin film thermal print head according to claim 11, wherein: the conducting layer is made of one of nickel, nickel alloy, aluminum and aluminum alloy.
13. The method of manufacturing a thin film thermal print head according to claim 11, wherein: the conducting layer is made of one of copper, tin, copper alloy and tin alloy.
14. The method of manufacturing a thin film thermal print head according to claim 13, wherein: the outer side of the resistance layer is plated with a first connecting layer used for increasing the bonding force between the conductive layer and the resistance layer, and the outer side of the conductive layer is plated with a second connecting layer used for increasing the bonding force between the protective layer and the conductive layer.
15. The method of manufacturing a thin film thermal print head according to claim 14, wherein: the thickness of the first connecting layer and the second connecting layer is 0.1 nm-20 um, and the first connecting layer and the second connecting layer are made of one of titanium, nickel, chromium, aluminum, titanium alloy, nickel alloy, chromium alloy and aluminum alloy.
16. A method of manufacturing a thin film thermal print head according to any one of claims 12 to 15, wherein: the thickness of the conducting layer is 0.1 nm-30 um.
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Cited By (1)
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CN112721460A (en) * | 2021-01-13 | 2021-04-30 | 沈阳晖印电子科技有限公司 | Thermal printing head with separated type inverted structure |
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