CN110883638A - A glass semi-automatic edger - Google Patents
A glass semi-automatic edger Download PDFInfo
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- CN110883638A CN110883638A CN201911252456.6A CN201911252456A CN110883638A CN 110883638 A CN110883638 A CN 110883638A CN 201911252456 A CN201911252456 A CN 201911252456A CN 110883638 A CN110883638 A CN 110883638A
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- clamping block
- belt
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
- B24B9/08—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
- B24B9/10—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of plate glass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/068—Table-like supports for panels, sheets or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
本发明提供公开一种玻璃半自动磨边机,包括工作台和同步电机,所述工作台上设有安装板,所述同步电机设置于安装板的一侧,其特征在于,所述安装板的两端设有支撑座,所述支撑座上设有轴承,所述轴承上设有转动轴,所述转动轴上设有同步传动轮,所述同步传动轮上设有同步传动带,所述转动轴与同步电机的输出端连接,所述同步传动带的两侧设有线性导轨,所述线性导轨上设有滑块,所述滑块上设有固定板,所述同步传动带与固定板底部固定连接,所述固定板上设有升降台,所述升降台上设有夹持换向单元。本发明所述玻璃半自动磨边机工作效率高,减小了工人的劳动强度,每一块磨边后的玻璃,磨边力度大小以及角度一致,提高了玻璃磨边的质量。
The invention provides and discloses a glass semi-automatic edging machine, comprising a worktable and a synchronous motor, a mounting plate is arranged on the worktable, and the synchronous motor is arranged on one side of the mounting plate, and is characterized in that the mounting plate is Both ends are provided with support seats, the support seats are provided with bearings, the bearings are provided with rotating shafts, the rotating shafts are provided with synchronous transmission wheels, and the synchronous transmission wheels are provided with synchronous transmission belts. The shaft is connected with the output end of the synchronous motor, the two sides of the synchronous transmission belt are provided with linear guide rails, the linear guide rail is provided with a slider, the slider is provided with a fixed plate, and the synchronous transmission belt is fixed with the bottom of the fixed plate connection, the fixing plate is provided with a lifting platform, and the lifting platform is provided with a clamping reversing unit. The glass semi-automatic edging machine of the invention has high working efficiency, reduces the labor intensity of workers, and each piece of edging glass has the same edging strength and angle, which improves the quality of glass edging.
Description
技术领域technical field
本发明属于磨边设备技术领域,更具体的,涉及一种用于显示器屏幕玻璃半自动磨边机。The invention belongs to the technical field of edging equipment, and more particularly relates to a semi-automatic edging machine for display screen glass.
背景技术Background technique
一般地,显示屏屏幕玻璃磨边是人工操作玻璃在砂带磨边机上进行磨边,其过程一般为人工将要进行磨边的玻璃放置于工作台上,然后人工用力使玻璃板边缘与砂带接触摩擦以进行磨边,虽然人工操作磨边的生产自由度较大,但是由于要进行磨边的边缘锋利以及存在毛刺容易对操作工人有损伤,而且操作时人工用力的大小不能够统一控制,导致玻璃板边缘的磨边质量也不一致,影响磨边整体质量,同时还存在操作工人的劳动强度较大、生产效率不高等缺点。Generally, the glass edging of the display screen is to manually operate the glass to be edged on a belt edging machine. The process is generally to manually place the glass to be edged on the workbench, and then manually force the edge of the glass plate and the sanding belt. Contact friction is used for edging. Although the production freedom of manual edging is relatively large, it is easy to damage the operator due to the sharp edges and the existence of burrs, and the amount of manual force cannot be uniformly controlled during operation. As a result, the edging quality of the edge of the glass plate is also inconsistent, which affects the overall quality of the edging. At the same time, there are disadvantages such as high labor intensity for operators and low production efficiency.
发明内容SUMMARY OF THE INVENTION
针对现有技术中存在的不足,本发明提出一种玻璃半自动磨边机。In view of the deficiencies in the prior art, the present invention proposes a glass semi-automatic edger.
本发明的发明目的是通过以下技术方案实现:The purpose of the invention of the present invention is to realize through the following technical solutions:
提供一种玻璃半自动磨边机,包括工作台和同步电机,所述工作台上设有安装板,所述同步电机设置于安装板的一侧,所述安装板的两端设有支撑座,所述支撑座上设有轴承,所述轴承上设有转动轴,所述转动轴上设有同步传动轮,所述同步传动轮之间通过同步传动带连接,所述同步传动轮上设有同步传动带,所述转动轴与同步电机的输出端连接,所述同步传动带的两侧设有线性导轨,所述线性导轨上设有滑块,所述滑块上设有固定板,所述同步传动带与固定板底部固定连接,所述固定板上设有升降台,所述升降台上设有夹持换向单元,所述安装板上设有砂带机,所述砂带机包括砂带,所述砂带设置于同步传动带的上方。Provided is a glass semi-automatic edging machine, comprising a workbench and a synchronous motor, a mounting plate is arranged on the workbench, the synchronous motor is arranged on one side of the mounting plate, and two ends of the mounting plate are provided with support seats, The support base is provided with a bearing, the bearing is provided with a rotating shaft, the rotating shaft is provided with a synchronous transmission wheel, the synchronous transmission wheels are connected by a synchronous transmission belt, and the synchronous transmission wheel is provided with a synchronous transmission wheel. A transmission belt, the rotating shaft is connected with the output end of the synchronous motor, linear guide rails are arranged on both sides of the synchronous transmission belt, a slider is arranged on the linear guide rail, and a fixed plate is arranged on the slider, and the synchronous transmission belt It is fixedly connected to the bottom of the fixing plate, the fixing plate is provided with a lifting platform, the lifting platform is provided with a clamping and reversing unit, and the mounting plate is provided with an abrasive belt machine, and the belt abrasive machine includes an abrasive belt, The abrasive belt is arranged above the synchronous transmission belt.
进一步地,所述夹持换向单元包括支撑板、夹持块一、夹持块二和定位柱,所述支撑板的两端设有定位柱,所述夹持块一和夹持块二上设有定位孔,所述夹持块一和夹持块二通过定位孔设置于定位柱上,所述夹持块一和夹持块二的两侧均设有螺纹孔,所述螺纹孔的设置方向与定位柱垂直,所述螺纹孔的底部与定位孔相通,所述螺纹孔中设有定位螺栓,所述夹持块一和夹持块二设有两个倾斜面,所述夹持块一和夹持块二上的倾斜面相互平行。Further, the clamping reversing unit includes a supporting plate, a
进一步地,所述升降台采用精密手动升降台,所述精密手动升降台的型号采用LY104SSJ60M升降台。Further, the lifting table adopts a precision manual lifting table, and the model of the precision manual lifting table adopts a LY104SSJ60M lifting table.
进一步地,所述同步电机的输出端设有皮带轮一,其中一个支撑座上的转动轴上设有皮带轮二,所述皮带轮一和皮带轮二上设有传送皮带,所述同步电机通过皮带传动驱动同步传动轮转动。Further, the output end of the synchronous motor is provided with a first pulley, the rotating shaft on one of the support bases is provided with a second pulley, the first and second pulleys are provided with a transmission belt, and the synchronous motor is driven by a belt drive. Synchronous drive wheels rotate.
进一步地,所述夹持块一和夹持块二沿着与螺纹孔垂直方向的横截面为菱形。Further, the cross-sections of the first clamping block and the second clamping block along a direction perpendicular to the threaded hole are rhombus-shaped.
进一步地,所述夹持块一和夹持块二上的定位螺栓之间通过弹性加固绳连接。Further, the positioning bolts on the first clamping block and the second clamping block are connected by elastic reinforcement ropes.
进一步地,所述升降台上设有两组夹持换向单元,两组所述夹持换向单元平行设置。Further, two sets of clamping and reversing units are provided on the lifting platform, and the two sets of the clamping and reversing units are arranged in parallel.
进一步地,所述线性导轨的两端处设有挡板,所述挡板之间设有光电感应器。Further, baffles are arranged at both ends of the linear guide rail, and a photoelectric sensor is arranged between the baffles.
进一步地,所述同步传动轮的外部均设有保护外壳。Further, the outside of the synchronous transmission wheel is provided with a protective casing.
进一步地,所述滑块的两端设有防尘风琴罩。Further, both ends of the slider are provided with dust-proof organ covers.
与现有技术相比,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
本发明所述玻璃半自动磨边机能够同时对数块玻璃进行磨边加工,通过将数块玻璃整齐的摆放在夹持换向单元上,用夹持块一和夹持块二将需要加工的玻璃固定住后,旋紧定位螺栓,定位螺栓与定位柱抵接后,夹持块一和夹持块二将数块玻璃固定在支撑板上,由于夹持板一和夹持板二上设有倾斜面,因此玻璃是倾斜设置于支撑板上,使得需要被磨边的玻璃的边沿处露出来,调节升降台的高度至玻璃的上边缘与砂带机上的砂带的表面进行摩擦,在磨边加工的工程中可以通过调节升降台的高度,从而达到调节玻璃磨边的角度,将玻璃固定在夹持换向单元后,启动同步电机和砂带机,同步传动带带动固定板和升降台,在线性导轨和滑块的配合下,固定板和升降台在线性导轨上做往返直线运动,当玻璃磨完一个角度后,旋出定位螺栓后,将夹持块一和夹持块二旋转180度后,再将定位螺栓旋紧,就可以对玻璃的另一上边沿出进行磨边。The glass semi-automatic edging machine of the present invention can perform edging processing on several pieces of glass at the same time. After the glass is fixed, tighten the positioning bolts. After the positioning bolts are in contact with the positioning posts, the first and second clamping blocks fix several pieces of glass on the support plate. There is an inclined surface, so the glass is inclined on the support plate, so that the edge of the glass that needs to be edged is exposed, and the height of the lifting table is adjusted so that the upper edge of the glass rubs against the surface of the abrasive belt on the belt sander. In the edging process, the height of the lifting table can be adjusted to adjust the angle of glass edging. After fixing the glass in the clamping and reversing unit, start the synchronous motor and belt sander, and the synchronous transmission belt drives the fixed plate and lifts. Under the cooperation of the linear guide and the slider, the fixed plate and the lifting platform make a reciprocating linear motion on the linear guide. After rotating 180 degrees, and then tightening the positioning bolt, the other upper edge of the glass can be edged.
本发明所述玻璃半自动磨边机工作效率高,减小了工人的劳动强度,每一块磨边后的玻璃,磨边力度大小以及角度一致,提好了玻璃磨边的质量;并且结构新颖,造价成本低,值得进一步推广使用。The glass semi-automatic edging machine of the invention has high working efficiency and reduces the labor intensity of workers. Each piece of edging glass has the same edging strength and angle, which improves the quality of glass edging; and has a novel structure, The cost of construction is low, and it is worthy of further promotion and use.
附图说明Description of drawings
附图1为本发明所述玻璃半自动磨边机的三维结构示意图。1 is a schematic diagram of the three-dimensional structure of the glass semi-automatic edger according to the present invention.
附图2为本发明所述玻璃半自动磨边机的侧视结构示意图。Figure 2 is a schematic side view of the structure of the glass semi-automatic edger according to the present invention.
附图3为本发明所述玻璃半自动磨边机的俯视结构示意图。FIG. 3 is a schematic top view of the glass semi-automatic edger according to the present invention.
附图4为本发明所述同步电机与转动轴的装配结构示意图。FIG. 4 is a schematic diagram of the assembly structure of the synchronous motor and the rotating shaft according to the present invention.
附图5为本发明所述A部放大的结构示意图。FIG. 5 is an enlarged structural schematic diagram of part A according to the present invention.
附图6为本发明所述夹持换向单元与升降台的三维结构示意图。FIG. 6 is a schematic diagram of the three-dimensional structure of the clamping reversing unit and the lifting platform according to the present invention.
附图7为本发明所述夹持换向单元与升降台的正视结构示意图。FIG. 7 is a schematic front view of the clamping reversing unit and the lifting platform according to the present invention.
附图8为本发明所述夹持换向单元与升降台的侧视结构示意图。FIG. 8 is a schematic side view of the structure of the clamping reversing unit and the lifting platform according to the present invention.
附图9为本发明所述夹持换向单元与升降台的俯视结构示意图。FIG. 9 is a schematic top-view structural diagram of the clamping reversing unit and the lifting platform according to the present invention.
附图10为本发明所述支撑座的结构示意图。FIG. 10 is a schematic structural diagram of the support seat according to the present invention.
附图中:In the attached picture:
1.工作台,2.同步电机,3.安装板,4.支撑座,5.同步传动带,6.线性导轨,7.滑块,8.固定板,9.升降台,10.夹持换向单元,11.砂带机,12.砂带,13.支撑板,14.夹持块一,15.夹持块二,16.定位孔,17.定位柱,18.螺纹孔,19,定位螺栓,20.倾斜面,21.弹性加固绳,22.保护外壳,23.皮带轮一,24.皮带轮二,25.传送皮带,26.转动轴,27.玻璃,28.同步传动轮。1. Workbench, 2. Synchronous motor, 3. Mounting plate, 4. Support seat, 5. Synchronous transmission belt, 6. Linear guide rail, 7. Slider, 8. Fixed plate, 9. Lifting table, 10. Clamping changer To unit, 11. Belt grinder, 12. Abrasive belt, 13. Support plate, 14. Clamping
具体实施方式Detailed ways
下面结合具体实施方式对本发明作进一步的说明。其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本专利的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。The present invention will be further described below in conjunction with specific embodiments. Among them, the accompanying drawings are only used for exemplary description, and they are only schematic diagrams, not physical drawings, and should not be construed as restrictions on this patent; in order to better illustrate the embodiments of the present invention, some parts of the accompanying drawings will be omitted, The enlargement or reduction does not represent the size of the actual product; it is understandable to those skilled in the art that some well-known structures and their descriptions in the accompanying drawings may be omitted.
如图1-10所示,提供一种玻璃半自动磨边机,包括工作台1和同步电机2,所述工作台1上设有安装板3,所述同步电机2设置于安装板3的一侧,所述安装板3的两端设有支撑座4,所述支撑座4上设有轴承,所述轴承上设有转动轴26,所述转动轴26上设有同步传动轮28,所述同步传动轮28之间通过同步传动带5连接,所述同步传动轮28上设有同步传动带5,所述转动轴26与同步电机2的输出端连接,所述同步传动带5的两侧设有线性导轨6,所述线性导轨6上设有滑块7,所述滑块7上设有固定板8,所述同步传动带5与固定板8底部固定连接,所述固定板8上设有升降台7,所述升降台7上设有夹持换向单元10,所述安装板3上设有砂带机11,所述砂带机11包括砂带12,所述砂带12设置于同步传动带5的上方。所述砂带机11为小型砂带机11,所述砂带机11的外宽尺寸为360*350*60MM。As shown in FIGS. 1-10 , a glass semi-automatic edger is provided, including a
作为上述实施方式进一步地改进,所述夹持换向单元10包括支撑板13、夹持块一14、夹持块二15和定位柱17,所述支撑板13的两端设有定位柱17,所述夹持块一14和夹持块二15上设有定位孔16,所述夹持块一14和夹持块二15通过定位孔16设置于定位柱17上,所述夹持块一14和夹持块二15的两侧均设有螺纹孔18,所述螺纹孔18的设置方向与定位柱17垂直,所述螺纹孔18的底部与定位孔16相通,所述螺纹孔18中设有定位螺栓19,所述夹持块一14和夹持块二15设有两个倾斜面20,所述夹持块一14和夹持块二15上的倾斜面20相互平行,更换不同的倾斜面20的角度的夹持块一14和夹持块二15,可以间接的调整玻璃27上边沿的磨边角度。As a further improvement of the above embodiment, the
作为上述实施方式进一步地改进,所述升降台7采用精密手动升降台7,在磨边加工过程中可以根据实际需要对升降调的高度进行调整,从而调整玻璃27上边沿与砂带12之间的距离,从而达到玻璃27预定的磨边角度,所述精密手动升降台7的型号为LY104SSJ60M。As a further improvement of the above-mentioned embodiment, the lifting table 7 adopts a precise manual lifting table 7. During the edging process, the height of the lifting and lowering adjustment can be adjusted according to actual needs, so as to adjust the gap between the upper edge of the
作为上述实施方式进一步地改进,所述同步电机2的输出端设有皮带轮一23,其中一个支撑座4上的转动轴26上设有皮带轮二24,所述皮带轮一23和皮带轮二24上设有传送皮带25,所述同步电机2通过皮带传动驱动同步传动轮28转动。As a further improvement of the above-mentioned embodiment, the output end of the
作为上述实施方式进一步地改进,所述夹持块一14和夹持块二15沿着与螺纹孔18垂直方向的横截面为菱形。As a further improvement of the above-mentioned embodiment, the cross-sections of the
作为上述实施方式进一步地改进,玻璃27在磨边过程中,玻璃27的上边沿与砂带12摩擦,为了更一步对玻璃27进行固定,挡住玻璃27不会滑出,因此设置了弹性加固绳21,所述夹持块一14和夹持块二15上的定位螺栓19之间通过弹性加固绳21连接。As a further improvement of the above-mentioned embodiment, during the edging process of the
作为上述实施方式进一步地改进,所述升降台7上设有两组夹持换向单元10,两组所述夹持换向单元10平行设置,甚至可以根据需要设置两组以上的夹持换向单元10,增加磨边玻璃27的数量。As a further improvement of the above-mentioned embodiment, two sets of clamping reversing
作为上述实施方式进一步地改进,所述线性导轨6的两端处设有挡板,所述挡板之间设有光电感应器,预防夹持换向单元10与保护外壳22相撞意外的发生。As a further improvement of the above-mentioned embodiment, baffle plates are provided at both ends of the linear guide rail 6, and photoelectric sensors are arranged between the baffle plates to prevent accidental collision between the
作为上述实施方式进一步地改进,所述同步传动轮28的外部均设有保护外壳22,进一步保证了工人的安全,所述滑块的两端设有防尘风琴罩。As a further improvement of the above-mentioned embodiment, the outside of the synchronous transmission wheel 28 is provided with a
本发明所述玻璃半自动磨边机能够同时对数块玻璃27进行磨边加工,通过将数块玻璃27整齐的摆放在夹持换向单元10上,用夹持块一14和夹持块二15将需要加工的玻璃27固定住后,旋紧定位螺栓19,定位螺栓19与定位柱17抵接后,夹持块一14和夹持块二15将数块玻璃27固定在支撑板13上,由于夹持板一和夹持板二上设有倾斜面20,因此玻璃27是倾斜设置于支撑板13上,使得需要被磨边的玻璃27的边沿处露出来,调节升降台7的高度至玻璃27的上边缘与砂带机11上的砂带12的表面进行摩擦,在磨边加工的工程中可以通过调节升降台7的高度,从而达到调节玻璃27磨边的角度,将玻璃27固定在夹持换向单元10后,启动同步电机2和砂带机11,同步传动带5带动固定板8和升降台7,在线性导轨6和滑块7的配合下,固定板8和升降台7在线性导轨6上做往返直线运动,当玻璃27磨完一个角度后,旋出定位螺栓19后,将夹持块一14和夹持块二15旋转180度后,再将定位螺栓19旋紧,就可以对玻璃27的另一上边沿出进行磨边。The glass semi-automatic edging machine of the present invention can grind several pieces of
本发明所述玻璃半自动磨边机工作效率高,减小了工人的劳动强度,每一块磨边后的玻璃27,磨边力度大小以及角度一致,提好了玻璃27磨边的质量;并且结构新颖,造价成本低,值得进一步推广使用。The glass semi-automatic edging machine of the present invention has high working efficiency, reduces the labor intensity of workers, and each piece of edging
显然,上述实施例仅仅是为清楚地说明本发明的技术方案所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。Obviously, the above-mentioned embodiments are only examples for clearly illustrating the technical solutions of the present invention, and are not intended to limit the embodiments of the present invention. For those of ordinary skill in the art, changes or modifications in other different forms can also be made on the basis of the above description. There is no need and cannot be exhaustive of all implementations here. Any modifications, equivalent replacements and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the claims of the present invention.
Claims (10)
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Application publication date: 20200317 |
