CN110883450A - Ultracapacitor system seals welding equipment - Google Patents
Ultracapacitor system seals welding equipment Download PDFInfo
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- CN110883450A CN110883450A CN201911155483.1A CN201911155483A CN110883450A CN 110883450 A CN110883450 A CN 110883450A CN 201911155483 A CN201911155483 A CN 201911155483A CN 110883450 A CN110883450 A CN 110883450A
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- 238000003466 welding Methods 0.000 title claims abstract description 112
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 230000001105 regulatory effect Effects 0.000 claims abstract description 22
- 238000005096 rolling process Methods 0.000 claims abstract description 18
- 238000007789 sealing Methods 0.000 abstract description 20
- 239000002893 slag Substances 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 7
- 230000000694 effects Effects 0.000 abstract description 5
- 229910001651 emery Inorganic materials 0.000 abstract description 5
- 238000005520 cutting process Methods 0.000 abstract description 4
- 230000001771 impaired effect Effects 0.000 abstract description 3
- 239000011449 brick Substances 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 239000003990 capacitor Substances 0.000 description 35
- 230000006378 damage Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 239000013589 supplement Substances 0.000 description 4
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 239000007769 metal material Substances 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/003—Apparatus or processes for encapsulating capacitors
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
The invention discloses a sealing welding device for a supercapacitor, which structurally comprises: the welding device comprises a welding frame, a welding and grinding mechanism, a side grinding plate groove and a base, wherein the welding and grinding mechanism is arranged at the top of the welding frame, and the side grinding plate groove is correspondingly arranged at the lower position of the welding and grinding mechanism, so that the welding device has the beneficial effects that: the emery wheel abrasive brick that welds and grinds mechanism is equipped with unique cone angle head structure, its overall structure adopts the right triangle structure to constitute, the apex angle is located the outside can play the effect of cutting condenser banding welding slag burr, the sharp-pointed corner that utilizes small volume can also prevent that the structure large tracts of land is impaired, the position face switching of condenser can be realized to the rolling surface of the roll guide pin bushing of cooperation pressure regulating frame, reach the grinding state at no dead angle, polish the burr and the welding slag of condenser and level, guarantee the leakproofness of welding seam, prevent the casing of follow-up application in-process condenser from slotting the oil leak.
Description
Technical Field
The invention relates to the field of capacitors, in particular to sealing and welding equipment for a super capacitor.
Background
The capacitor is used next to the resistor in the circuit, and is also a basic electronic component, which acts as an energy storage element, can store a certain amount of charges on both sides of the medium, and the application yield requirement of the capacitor rises along with the acceleration of the electronization process, so that a novel element of the super capacitor is derived, a supercapacitor has a larger area for storing more charge than a capacitor, and also represents a capacitor having a higher energy density than a conventional capacitor, in the case of the super capacitor, how to ensure the sealing welding integrity during the production process is a great key, because once the welding seam of the capacitor shell is welded, the components are leaked and scrapped, this quality defect is caused by the welding seam inequality is not tight that causes by not clearing up welding slag and splash after welding mostly, and based on above prerequisite, this case has developed a ultracapacitor system and has sealed welding equipment in order to solve this problem.
Disclosure of Invention
Aiming at the defects of the prior art, the invention is realized by the following technical scheme: the utility model provides a ultracapacitor system seals welding equipment which the structure includes: the welding frame is a main structure of the equipment, the whole body is a cuboid structure, the side edge at the top of the cuboid structure is provided with an extension part for connecting a welding and grinding mechanism and is also used as a bearing carrier of the welding and grinding mechanism, the base connected with the bottom of the welding frame is consistent with the high-strength metal material adopted by the welding frame, both can effectively meet the pressure bearing requirement brought to equipment in the using process, the base is of a rectangular plate block structure as a whole, this structure has effectively extended the area of pasting of base, can promote the bearing capacity of base better, with pressure toward diffusing all around, prevents that pressure from concentrating in central point position, avoids the structure bearing point of base too concentrated and causes structural damage.
As a further technical supplement of the invention, the welding and grinding mechanism consists of a main shaft, a rotating shaft, a welding gun head and a grinding wheel grinding block, the middle end of the main shaft is connected with a rotating shaft, the tail end of the bottom of the rotating shaft is connected with a welding gun head, the side edge of the welding gun head is provided with a grinding wheel grinding block and is mutually embedded and connected with the grinding wheel grinding block, the main shaft is a main driving bearing structure of the welding and grinding mechanism and plays a role of driving other components to operate, the purpose is to generate initial kinetic energy to link a rotating shaft at the bottom for synchronous operation, the rotating shaft is a power transmission structure of a welding and grinding mechanism and is downwards transmitted by rotary power generated from a main shaft, the welding gun head has the function of lifting up and down, the lifting ductility can be utilized to drive the welding gun head and the grinding wheel grinding block to generate height displacement change to process the super capacitors with different sizes and heights, and the welding gun head is an operation structure for welding the capacitor seal.
As a further technical supplement of the invention, the grinding wheel grinding block consists of a balance weight plate, a rotor shaft core, a grinding wheel plate and a cone angle head, wherein the balance weight plate is connected with the grinding wheel plate through the rotor shaft core on the back, one end of the grinding wheel plate is provided with the cone angle head, the balance weight plate is a connecting carrier structure between the grinding wheel grinding block and a welding gun head, the gravity center balance of the grinding wheel grinding block can be enhanced through the whole weight of the balance weight plate, the grinding wheel grinding block is prevented from shaking in the high-speed operation process, the rotor shaft core is a power driving structure of the grinding wheel grinding block, a driving rotating force is generated by means of structural linkage between the rotor shaft core and a rotating shaft to drive the grinding wheel plate to rotate at a high speed by taking the rotor shaft core as a central point, meanwhile, the two rotor shaft cores are respectively arranged, the stability and the pressure bearing performance of the grinding wheel plate can be effectively improved, the phenomena of large-amplitude vibration and fracture caused by the, it has intensity height, elasticity is good, the grinding apparatus structure is inseparable, the characteristic that the porosity is little, the tissue is even, from sharp nature good, can prevent effectively that the limit from leading to the fact extra damage to the condenser seal, the cone angle head is located emery wheel flange border position, its overall structure adopts the right angled triangle structure to constitute, the apex angle is located the outside and can plays the effect of cutting condenser banding welding slag burr, the sharp-pointed corner that utilizes the little volume can also prevent that the structure large tracts of land is impaired, and the plate that shelters from of bottom stretches out the distance and is greater than the cone angle head, can avoid palm position rather than taking place direct contact and cause the injury.
As a further technical supplement of the invention, the side grinding plate groove consists of a base body, distance adjusting plate seats, pressure adjusting frames and supporting seats, wherein the distance adjusting plate seats are horizontally arranged at the middle end of the base body, the distance adjusting plate seats are in mutual contact with the pressure adjusting frames, the supporting seats are connected to the bottom of the pressure adjusting frames, the base body is a basic framework of the side grinding plate groove and is mainly used for supporting a structural frame and molding a rectangular frame with two sides relatively vertically extending out and a middle concave part, and the distance adjusting plate seats extend on the basis of the base body by means of the pressure adjusting frames and are converted into a plate seat structure with an adjustable extension function.
As a further technical supplement of the invention, the pressure regulating frame consists of a sliding table guide rail, regulating support legs, a rolling guide sleeve and a bracket support rod, wherein one side of the top end of the sliding table guide rail is provided with the regulating support legs which are connected with the rolling guide sleeve, one end of the side edge of the rolling guide sleeve is connected with the bracket support rod, the sliding table guide rail is of a pressure regulating frame bottom structure and mainly has the main function of providing a track structure which can enable other components to move for the integral structure, so that the gap between the capacitor and equipment is convenient to shorten, the regulating support legs can realize height regulation to enable the height regulation to have functions of height extension and shortening, the rolling guide sleeve and the bracket support rod are of a processing operation table structure of the capacitor, and the potential surface switching of the capacitor is realized through the rolling surface of the.
Advantageous effects
The invention is applied to the technical aspect of sealing welding of the super capacitor, and mainly aims to solve the problem that when the super capacitor is welded, welding slag and splashes are not cleaned, uneven and not tight welding seams are caused, and elements are leaked with oil and are scrapped;
the welding and grinding mechanism is structurally arranged to solve the problem, a grinding wheel grinding block of the welding and grinding mechanism is provided with a unique cone angle head structure, the whole structure of the welding and grinding mechanism is formed by adopting a right-angled triangle structure, the vertex angle is positioned at the outermost side and can play a role in cutting the edge sealing welding slag burrs of the capacitor, the structure can be prevented from being damaged in a large area by utilizing the small-volume sharp corner, the position and the surface switching of the capacitor can be realized by matching with the rolling surface of the rolling guide sleeve of the pressure regulating frame, the grinding state without dead angles is achieved, the burrs and the welding slag of the capacitor are polished and leveled, the tightness of welding seams is ensured, and the case of the.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
fig. 1 is an external structural schematic diagram of a sealing welding device of a supercapacitor according to the present invention.
FIG. 2 is a front sectional view of a welding and grinding mechanism of the sealing and welding device for the supercapacitor.
FIG. 3 is a front view of a grinding wheel grinding block structure of a welding and grinding mechanism of the sealing and welding device for the supercapacitor.
FIG. 4 is a front view of a side grinding plate groove structure of the sealing welding device for the supercapacitor.
FIG. 5 is a side sectional view of a pressure regulating frame structure of a side grinding plate groove of the sealing welding device for the supercapacitor.
In the figure: the welding device comprises a welding frame-1, a welding and grinding mechanism-2, a side grinding plate groove-3, a base-4, a main shaft-6, a rotating shaft-7, a welding gun head-8, a grinding wheel grinding block-9, a counterweight plate-11, a rotor shaft core-12, a grinding wheel plate-13, a taper angle head-14, a base body-16, a distance adjusting plate seat-17, a pressure adjusting frame-18, a bracket-19, a sliding table guide rail-21, an adjusting support leg-22, a rolling guide sleeve-23 and a bracket support rod-24.
Detailed Description
In order to make the technical means, the original characteristics, the achieved purposes and the effects of the invention easy to understand, the following description and the accompanying drawings further illustrate the preferred embodiments of the invention.
Examples
Referring to fig. 1, the present invention provides a sealing and welding device for a super capacitor, which comprises: the welding frame 1, the welding and grinding mechanism 2, the side grinding plate groove 3, the base 4, the top position of the welding frame 1 is provided with the welding and grinding mechanism 2, the lower position of the welding and grinding mechanism 2 is correspondingly provided with the side grinding plate groove 3, the side edge and the bottom edge of the side grinding plate groove 3 are simultaneously connected with the welding frame 1 and the base 4 arranged at the bottom of the welding frame 1, the welding frame 1 is a main body structure of the equipment, the whole welding frame is of a cuboid structure, the side edge at the top of the welding frame 1 extends out to be used for connecting the welding and grinding mechanism 2 and is also used as a bearing carrier of the welding and grinding mechanism 2, the base 4 connected at the bottom of the welding frame 1 is consistent with the high-strength metal material adopted by the welding frame 1, both can effectively meet the pressure bearing requirement on the equipment in the using process, the whole base 4 is of a rectangular plate block structure, the structure effectively extends the ground area of the base 4, can better promote the pressure bearing performance, prevent that pressure from concentrating in central point position, avoid the structure of base 4 to bear the pressure point too concentrated and cause structural damage.
Referring to fig. 2, the present invention provides a sealing and welding device for a super capacitor, which comprises: the welding and grinding mechanism 2 consists of a main shaft 6, a rotating shaft 7, a welding gun head 8 and a grinding wheel grinding block 9, the middle end of the main shaft 6 is connected with the rotating shaft 7, the tail end of the bottom of the rotating shaft 7 is connected with the welding gun head 8, the grinding wheel grinding block 9 is arranged on the side edge of the welding gun head 8 and is mutually embedded and connected with the welding gun head 8, the main shaft 6 is a main driving bearing structure of the welding and grinding mechanism 2 and plays a role in driving other components to operate, the purpose is to generate initial kinetic energy to synchronously operate a rotating shaft 7 at the bottom in a linkage manner, the rotating shaft 7 is a power transmission structure of the welding and grinding mechanism 2 and is downwards transmitted by rotary power generated from a main shaft 6, and possess the function of oscilaltion, can utilize the ductility of going up and down to drive welding gun head 8 and emery wheel abrasive brick 9 and produce the change of high displacement and realize processing to the ultracapacitor system of different sizes, height, welding gun head 8 is then the operation structure who is used for welding the capacitor and seals.
Referring to fig. 3, the present invention provides a sealing and welding device for a super capacitor, which comprises: the grinding wheel grinding block 9 consists of a balance weight plate 11, a rotor shaft core 12, a grinding wheel plate 13 and a taper angle head 14, the balance weight plate 11 is connected with the grinding wheel plate 13 through the rotor shaft core 12 on the back, one end of the grinding wheel plate 13 is provided with the taper angle head 14, the balance weight plate 11 is a connecting carrier structure between the grinding wheel grinding block 9 and a welding gun head 8, the gravity center balance of the grinding wheel grinding block 9 can be enhanced through the whole weight of the balance weight plate, the grinding wheel grinding block 9 is prevented from shaking in the high-speed operation process, the rotor shaft core 12 is a power driving structure of the grinding wheel grinding block 9, a driving rotating force is generated by the structural linkage between the rotor shaft core 12 and a rotating shaft 7 to drive the grinding wheel plate 13 to rotate at a high speed by taking the rotor shaft core as a central point, meanwhile, the rotor shaft cores 12 are respectively provided with two rotor shafts, the stability and the pressure bearing performance of the grinding wheel plate 13 can be effectively improved, its whole adoption rubber grinding wheel material of emery wheel board 13 is made, it has intensity height, good elasticity, the grinding apparatus structure is inseparable, the characteristic that the porosity is little, the tissue is even, from sharp nature good, can effectively prevent to lead to the fact additional damage to condenser seal limit, awl angle head 14 is located emery wheel board 13 border position, its overall structure adopts the right angled triangle structure to constitute, the apex angle is located the outside can play the effect of cutting condenser banding welding slag burr, the sharp-pointed corner that utilizes the little volume can also prevent that the structure large tracts of land is impaired, and the plate that shelters from of bottom stretches out the distance and is greater than awl angle head 14, can avoid palm position and rather than taking place direct contact and cause the injury.
Referring to fig. 4, the present invention provides a sealing and welding device for a super capacitor, which comprises: side grinding plate groove 3 comprises base member 16, roll adjustment board seat 17, pressure regulating frame 18, bracket 19, base member 16 middle-end level is equipped with roll adjustment board seat 17, and with 18 contacts each other of pressure regulating frame between the roll adjustment board seat 17, 18 bottom hookup brackets 19 of pressure regulating frame, base member 16 are side grinding plate groove 3's basic framework, mainly used bearing structure's frame and the relative perpendicular rectangle frame who stretches out and middle indent of a both sides of modelling, and roll adjustment board seat 17 relies on roll adjustment frame 18 to realize extending on base member 16's basis, changes into the board seat structure that has adjustable extended function.
Referring to fig. 5, the present invention provides a sealing and welding device for a super capacitor, which comprises: the pressure regulating frame 18 is composed of a sliding table guide rail 21, regulating support legs 22, a rolling guide sleeve 23 and a bracket supporting rod 24, wherein the regulating support legs 22 are arranged on one side of the top end of the sliding table guide rail 21, the regulating support legs 22 are connected with the rolling guide sleeve 23, one end of the side edge of the rolling guide sleeve 23 is connected with the bracket supporting rod 24, the sliding table guide rail 21 is a bottom structure of the pressure regulating frame 18 and mainly has the advantages that a rail structure capable of enabling other components to move is provided for the whole structure, gaps between the capacitor and equipment are convenient to shorten, the regulating support legs 22 can achieve height regulation, the regulating support legs have functions of height extension and shortening, the rolling guide sleeve 23 and the bracket supporting rod 24 are of a processing operation table structure of the capacitor, the position face switching of the capacitor is achieved through the rolling faces of the.
When the super capacitor is used, the super capacitor is placed on the distance adjusting plate seat 17 of the side grinding plate groove 3, the distance between the two sides is adjusted to enable the device to clamp the capacitor, then the rotating shaft 7 of the welding and grinding mechanism 2 is lowered so that the welding gun head 8 is aligned with the edge sealing of the super capacitor, the edge sealing is primarily welded by the welding gun head 8, the outer ring of the capacitor is rotated by the rolling guide sleeve 23 of the pressure adjusting frame 18 to complete the annular welding seam of the edge sealing and weld the vertical welding seams at the side edges together, after the welding seam is cooled, the grinding wheel grinding block 9 is close to the edge sealing of the capacitor, the driving rotating force is generated by the structural linkage between the grinding wheel grinding block and the rotating shaft 7 to drive the grinding wheel plate 13 to grind the annular welding seam of the cut edge sealing by taking the grinding wheel plate 14 as a central point at a high speed, and the linear type welding.
While there have been shown and described what are at present considered the fundamental principles of the invention, the essential features and advantages thereof, it will be understood by those skilled in the art that the present invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but rather, is capable of numerous changes and modifications in various forms without departing from the spirit or essential characteristics thereof, and it is intended that the invention be limited not by the foregoing descriptions, but rather by the appended claims and their equivalents.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (5)
1. The utility model provides a ultracapacitor system seals welding equipment which the structure includes: weld frame (1), weld and grind mechanism (2), side grinding plate groove (3), base (4), its characterized in that:
the welding frame (1) is provided with a welding and grinding mechanism (2) at the top, a side grinding plate groove (3) is correspondingly arranged at the lower position of the welding and grinding mechanism (2), and the side edge and the bottom edge of the side grinding plate groove (3) are simultaneously connected with the welding frame (1) and a base (4) arranged at the bottom of the welding frame (1).
2. The supercapacitor seal welding device according to claim 1, characterized in that: the welding and grinding mechanism (2) is composed of a main shaft (6), a rotating shaft (7), a welding gun head (8) and a grinding wheel grinding block (9), the middle end of the main shaft (6) is connected with the rotating shaft (7), the tail end of the bottom of the rotating shaft (7) is connected with the welding gun head (8), and the grinding wheel grinding block (9) is arranged on the side edge of the welding gun head (8) and is connected with the welding gun head in an embedded mode.
3. The supercapacitor seal welding device according to claim 2, wherein: the grinding wheel grinding block (9) is composed of a balance weight plate (11), a rotor shaft core (12), a grinding wheel plate (13) and a cone angle head (14), the balance weight plate (11) is connected with the grinding wheel plate (13) through the rotor shaft core (12) on the back side, and the cone angle head (14) is arranged at one end of the grinding wheel plate (13).
4. The supercapacitor seal welding device according to claim 1, characterized in that: the side grinding plate groove (3) comprises a base body (16), a distance adjusting plate seat (17), a pressure adjusting frame (18) and a bracket (19), wherein the distance adjusting plate seat (17) is horizontally arranged at the middle end of the base body (16), the distance adjusting plate seat (17) is in mutual contact with the pressure adjusting frame (18), and the bottom of the pressure adjusting frame (18) is connected with the bracket (19).
5. The supercapacitor seal welding device according to claim 4, wherein: the pressure regulating frame (18) is composed of a sliding table guide rail (21), regulating support legs (22), a rolling guide sleeve (23) and a bracket supporting rod (24), wherein the regulating support legs (22) are arranged on one side of the top end of the sliding table guide rail (21), the regulating support legs (22) are connected with the rolling guide sleeve (23), and one end of the side edge of the rolling guide sleeve (23) is connected with the bracket supporting rod (24).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201911155483.1A CN110883450A (en) | 2019-11-22 | 2019-11-22 | Ultracapacitor system seals welding equipment |
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CN201911155483.1A CN110883450A (en) | 2019-11-22 | 2019-11-22 | Ultracapacitor system seals welding equipment |
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CN110883450A true CN110883450A (en) | 2020-03-17 |
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CN201911155483.1A Withdrawn CN110883450A (en) | 2019-11-22 | 2019-11-22 | Ultracapacitor system seals welding equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114496576A (en) * | 2022-04-19 | 2022-05-13 | 南通新联电子有限公司 | Full-automatic energy-saving capacitor aluminum shell production device |
CN117047476A (en) * | 2023-10-13 | 2023-11-14 | 烟台冰轮冻干智能科技有限公司 | Automatic conveying and welding device of freeze-drying bin equipment |
-
2019
- 2019-11-22 CN CN201911155483.1A patent/CN110883450A/en not_active Withdrawn
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114496576A (en) * | 2022-04-19 | 2022-05-13 | 南通新联电子有限公司 | Full-automatic energy-saving capacitor aluminum shell production device |
CN117047476A (en) * | 2023-10-13 | 2023-11-14 | 烟台冰轮冻干智能科技有限公司 | Automatic conveying and welding device of freeze-drying bin equipment |
CN117047476B (en) * | 2023-10-13 | 2023-12-08 | 烟台冰轮冻干智能科技有限公司 | Automatic conveying and welding device of freeze-drying bin equipment |
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