CN110878254A - High performance fodder fermentation equipment - Google Patents

High performance fodder fermentation equipment Download PDF

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Publication number
CN110878254A
CN110878254A CN201911295130.1A CN201911295130A CN110878254A CN 110878254 A CN110878254 A CN 110878254A CN 201911295130 A CN201911295130 A CN 201911295130A CN 110878254 A CN110878254 A CN 110878254A
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China
Prior art keywords
tank body
layer
fermentation equipment
hole
feed fermentation
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CN201911295130.1A
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Chinese (zh)
Inventor
刘中珊
刘奇
李伟力
刘在阳
张继生
曲鹏飞
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Magnificent Hundred Million Rich Composite Co Ltds In Harbin
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Magnificent Hundred Million Rich Composite Co Ltds In Harbin
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Priority to CN201911295130.1A priority Critical patent/CN110878254A/en
Publication of CN110878254A publication Critical patent/CN110878254A/en
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    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00—Constructional details, e.g. recesses, hinges
    • C12M23/02—Form or structure of the vessel
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00—Layered products having a non-planar shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/14—Layered products comprising a layer of metal next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/18—Layered products comprising a layer of metal comprising iron or steel
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00—Constructional details, e.g. recesses, hinges
    • C12M23/22—Transparent or translucent parts
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    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00—Constructional details, e.g. recesses, hinges
    • C12M23/48—Holding appliances; Racks; Supports
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M33/00—Means for introduction, transport, positioning, extraction, harvesting, peeling or sampling of biological material in or from the apparatus
    • C12M33/16—Screw conveyor
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
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    • C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/12—Means for regulation, monitoring, measurement or control, e.g. flow regulation of temperature
    • C12M41/18—Heat exchange systems, e.g. heat jackets or outer envelopes
    • C12M41/22—Heat exchange systems, e.g. heat jackets or outer envelopes in contact with the bioreactor walls
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    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/26—Means for regulation, monitoring, measurement or control, e.g. flow regulation of pH
    • C—CHEMISTRY; METALLURGY
    • C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M41/00—Means for regulation, monitoring, measurement or control, e.g. flow regulation
    • C12M41/44—Means for regulation, monitoring, measurement or control, e.g. flow regulation of volume or liquid level
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/06—Coating on the layer surface on metal layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
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    • B32B2255/205—Metallic coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B2255/00—Coating on the layer surface
    • B32B2255/26—Polymeric coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02—Composition of the impregnated, bonded or embedded layer
    • B32B2260/021—Fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04—Impregnation, embedding, or binder material
    • B32B2260/046—Synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B2262/10—Inorganic fibres
    • B32B2262/101—Glass fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
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    • B32B2262/106—Carbon fibres, e.g. graphite fibres
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    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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Abstract

The invention provides high-performance feed fermentation equipment, wherein a tank body wall of the fermentation equipment is provided with a test hole, an observation hole and a sampling hole, a spiral material pushing plate is longitudinally arranged in a tank body, a rolling ring and a gear ring are arranged outside the tank body, the rear part of a fixed base is provided with a lifting mechanism, a lifting base is arranged above the lifting mechanism, the front end of the lifting base is movably connected with the front end of the fixed base, the lifting base is provided with a plurality of supporting rollers, the supporting rollers are used for supporting the tank body, an output gear of a driving system is meshed with the gear ring so as to drive the tank body to rotate, and an electric cabinet is arranged outside the tank body and used for controlling the automatic operation of the driving system, the operation. Solves the problems of low fermentation efficiency, easy material pollution and large loss of the existing solid feed fermentation equipment in the prior art. The invention has the characteristics of less equipment investment, high mechanical transmission efficiency, less power consumption, rapid fermentation temperature rise, high yield, high production efficiency and high and stable product quality.

Description

High performance fodder fermentation equipment
Technical Field
The invention particularly relates to high-performance feed fermentation equipment, and belongs to the technical field of feed fermentation equipment.
Background
The fermented feed takes microorganism and complex enzyme as biological feed starter strains, and the feed raw materials are converted into microbial mycoprotein, bioactive small peptide amino acid, microbial active probiotics and complex enzyme preparation as an integrated biological fermented feed. The feed prepared by fermenting the coarse feed by microorganisms is fermented feed, and the coarse feed is rich in crude fibers such as cellulose, hemicellulose, pectin substances, lignin and the like and protein, but is difficult to be directly digested and absorbed by animals, so that the burden of intestinal tracts can be increased when the animals eat the feed, and intestinal tract diseases are caused. The product not only can make up amino acid which is easy to be lacked in conventional feed, but also can quickly convert the nutrient components of other raw feed materials, thereby achieving the effect of enhancing digestion, absorption and utilization.
Traditional solid feed fermentation is divided into according to the difference of material laying mode: 3 types of flat ground stacking, pool type and groove type. The 3 modes have the problems of low fermentation efficiency, easy material pollution and large loss.
Disclosure of Invention
The invention provides high-performance feed fermentation equipment aiming at the problems of low fermentation efficiency, easy material pollution and large loss of the existing solid feed fermentation equipment.
The invention provides high-performance feed fermentation equipment which comprises a test hole, a tank body, a rolling ring, an observation hole, a gear ring, a spiral pushing plate, a sampling hole, an electric cabinet, a lifting mechanism, a plurality of supporting rollers, a driving system, a fixed base and a lifting base, wherein the tank body is arranged on the upper portion of the test hole; the utility model discloses a lifting device, including jar body, elevating system, electric cabinet, test hole, observation hole and sampling hole, be provided with test hole, observation hole and sampling hole on the wall of jar body, be provided with wireless temperature probe in the test hole, be provided with transparent blind plate on observation hole and the sampling hole, the internal spiral scraping wings of vertically installing of jar, the external circle of rolling and the ring gear of installing of jar, elevating system is installed at unable adjustment base's rear portion, elevating system installs the top lifting pedestal, lifting pedestal's front end and unable adjustment base's front end swing joint, install a plurality of supporting rollers on the lifting pedestal, the supporting roller is used for supporting the jar body, actuating system's output gear and ring gear meshing, and then the drive jar body rotates, the electric cabinet is installed in the outside of jar body for.
Preferably, the feed inlet of the tank body is provided with a feed auger, and a feed hopper is arranged above the feed end of the feed auger.
Preferably, a discharging auger is arranged at the discharging port of the tank body.
Preferably, the high-performance feed fermentation equipment further comprises lateral catch wheels which are arranged on two sides of the rolling ring to prevent the tank body from moving along the axial direction.
Preferably, the high-performance feed fermentation equipment further comprises a lifting shaft, wherein the lifting shaft is used for connecting the fixed base and the end head of the lifting base to form a movement fulcrum.
Preferably, the tank body sequentially comprises an outer surface layer, a heat preservation layer, a structural layer, an electric heating belt layer, an impermeable layer, a surface layer and an inner surface from outside to inside, the outer surface layer is a galvanized iron plate, the heat preservation layer is formed by polyurethane foam through solid spraying, the structural layer is formed by winding continuous fibers and impregnating resin, the electric heating belt layer is made of electric heating wires or carbon fiber layers, the impermeable layer is a chopped glass fiber impregnating resin layer, the surface layer is an organic fiber surface felt impregnating resin layer, and food-grade anti-bonding nano materials are coated on the inner surface.
Preferably, the feed end of the tank body is provided with a fixed end plate.
Preferably, be provided with temperature probe, charge level indicator, manhole closing cap and pH test probe on the fixed end plate, temperature probe is used for measuring the temperature of fodder, the charge level indicator is used for measuring the material level of fodder, pH test probe is used for measuring the pH value of fodder.
Preferably, the blind plate is made of toughened glass, and the blind plate at the sampling hole is opened when sampling and closed when not sampling.
Compared with the prior art, the high-performance feed fermentation equipment has the beneficial effects that:
1. the high-performance feed fermentation equipment is fine feed fermentation production equipment taking a tank structure formed by winding continuous glass fiber impregnated synthetic resin as a main body, and the equipment consists of a fermentation tank body, a feeding and discharging system, a detection system and an electric control system, so that the equipment can carry out automatic and intelligent control on the feeding and discharging and fermentation processes.
2. The tank body structure layer of the high-performance feed fermentation equipment adopts the high-strength glass fiber reinforced plastic composite material, and the unique cylindrical composite material tank body formed by winding continuous fibers has no dead angle, is easy to clean and corrosion resistant, and has long service life; an electric heating belt is preassembled in the interlayer of the tank wall, a high-strength gear ring and a polyurethane heat-insulating layer are arranged on the outer wall, and a corrosion-resistant galvanized plate is protected outside the heat-insulating layer, so that the heat-insulating effect is better, and the tank body is firmer and more corrosion-resistant; the inner wall of the tank body is coated with food-grade anti-bonding nano materials, so that the pollution to the feed is avoided, and the cleanness of the feed is ensured.
3. The high-performance feed fermentation equipment can be moved integrally according to production requirements, so that the high-performance feed fermentation equipment is suitable for nearby production of a fermentation raw material base and a culture base, and logistics and production cost are reduced.
4. The high-performance feed fermentation equipment adopts equipment fermentation with the glass fiber reinforced plastic tank as a fermentation container, the fermentation state of the feed can be known through various monitoring instruments arranged on the equipment, and the feed is always in the optimal fermentation environment through functions of ventilation, equipment rotation and the like, so that the fermentation efficiency is improved, the feed loss is reduced, and finally the fermentation efficiency of the feed is improved by five times; the adopted composite material tank body has the functions of heat preservation and corrosion prevention and special treatment of the inner surface, so that the risk of feed deterioration is further reduced because the material is not stuck and no residual material exists in the tank; the excellent heat preservation characteristic enables normal fermentation production even in cold northern winter; the composite material has the characteristics of light weight and high strength, so that the running energy consumption can be reduced, and the service life of equipment can be prolonged.
5. The production of the high-performance feed fermentation equipment can be carried out in a mode of connecting a plurality of tanks in parallel or in series, the efficiency of the production method is higher than that of the traditional fermented feed production method, the fermentation is carried out in a sealed and controllable glass fiber reinforced plastic tank body, no external pollution and interference exist, the production can be installed and produced outdoors in winter under the northern climate condition, the foundation is laid for the industrialized and standardized production of the fermented feed, the possibility is provided for the resource, functional and standardized utilization of the feed and the forward movement of a fermented feed factory to raw materials and a breeding base, and the production method has the important significance of deeply developing feed resources and reducing the cost of livestock feed.
6. The high-performance feed fermentation equipment has the characteristics of low equipment investment, high mechanical transmission efficiency, low power consumption, rapid fermentation temperature rise, high yield, high production efficiency and high and stable product quality.
Drawings
FIG. 1 is a schematic structural diagram of a high-performance feed fermentation device for pouring feed according to the present invention;
FIG. 2 is a schematic structural diagram of the high-performance feed fermentation equipment during fermentation;
FIG. 3 is a schematic diagram of the structure of the feeding end of the fermentation tank of the high-performance feed fermentation equipment;
FIG. 4 is a schematic structural view of a tank wall of the high-performance feed fermentation equipment of the invention;
in the figure: 1-test hole; 2-tank body; 3-rolling a ring; 4-a viewing aperture; 5-a gear ring; 6-spiral material pushing plate; 7-a sampling hole; 8-a feed hopper; 9-feeding auger; 10-an electric cabinet; 11-a lifting mechanism; 12-supporting rollers; 13-a drive system; 14-a lifting rotating shaft; 15-side catch wheel; 16-a discharging auger; 17-a discharge hole; 18-a stationary base; 19-a lifting base; 102-a temperature measuring probe; 103-feed inlet; 104-a level gauge; 105-manhole cover; 106-fixed end plate; 107-pH test probe; 201-an outer surface; 202-insulating layer; 203-structural layer; 204-electric heating belt layer; 205-barrier layer; 206-surface layer; 207-inner surface.
Detailed Description
The following detailed description of embodiments of the invention is provided in conjunction with the appended drawings:
the first embodiment is as follows: the present embodiment is explained with reference to fig. 1 to 4. The high-performance feed fermentation equipment comprises a test hole 1, a tank body 2, a rolling ring 3, an observation hole 4, a gear ring 5, a spiral material pushing plate 6, a sampling hole 7, an electric cabinet 10, a lifting mechanism 11, a plurality of supporting rollers 12, a driving system 13, a fixed base 18 and a lifting base 19; the wall of the tank body 2 is provided with a test hole 1, an observation hole 4 and a sampling hole 7, a wireless temperature measuring probe is arranged in the test hole 1, transparent blind plates are arranged on the observation hole 4 and the sampling hole 7, a spiral material pushing plate 6 is longitudinally arranged in the tank body 2, the spiral material pushing plate 6 adopts a fixed-type inclination spiral stirring blade, and the blade has double functions of stirring and propelling; the utility model discloses a jar body 2, including jar body 2, elevating system 11, lifting system 19, elevating system 19 and elevating system 13, elevating system 19's front end and unable adjustment base 18's front end swing joint, install a plurality of supporting rollers 12 on the elevating system 19, supporting rollers 12 is used for supporting jar body 2, actuating system 13's output gear and the meshing of ring gear 5, and then the drive jar body 2 rotates, electric cabinet 10 is installed in the outside of jar body 2 for the automatic operation of control actuating system 13 and the lift action of elevating system 11.
The rolling ring 3 is fixedly connected with the tank body 2, and the tank body 2 is located on the supporting roller 12 to ensure that the tank body 2 rotates.
The gear ring 5 is fixedly connected with the tank body 2, and the gear ring 5 is meshed with an output gear of the driving system 13 to drive the tank body 2 to rotate.
The electric cabinet 10 is provided with power control and computer control elements in a centralized manner, a touch control display screen and a current voltmeter, an automatic operation program of the equipment can be set through the touch display screen, data measured by the temperature measuring probe 102, the level indicator 104 and the pH test probe which are arranged on the tank body 2 can be acquired into the computer, and an instruction is sent out through the computer, so that the operation state of the equipment is adjusted, and the purpose of intelligent control is achieved. The tank body 2 monitors fermentation data such as temperature, pH value and the like of materials in real time through the corresponding sensing probes, and the electric cabinet 10 controls the driving system 13 to adjust the rotating speed and the rotating direction of the tank body 2.
The driving system 13 consists of a driving motor, a speed reducer and an output gear, and the output gear is meshed with the gear ring 5 fixed on the tank body 2 to drive the tank body 2 to rotate.
The feed inlet 103 of the tank body 2 is provided with a feed packing auger 9, and a feed hopper 8 is arranged above the feed end of the feed packing auger 9. And a discharge auger 16 is arranged at the discharge port 17 of the tank body 2.
The high-performance feed fermentation equipment further comprises a lifting shaft 14 and lateral blocking wheels 15, wherein the lateral blocking wheels 15 are installed on two sides of the gear ring 5, and when one end of the tank body 2 is lifted by the lifting mechanism 11 and inclined, the lateral blocking wheels 15 block the rolling ring 3 to prevent the tank body 2 from sliding off the supporting rollers 12.
The lifting shaft 14 is used for connecting the ends of the fixed base 18 and the lifting base 19 to form a movement fulcrum. The lifting shaft 14 is a rotating shaft and a fulcrum. When the other end lift mechanism 11 is lifted, the lift base 19 rotates about the lift shaft 14.
The lifting mechanism 11 has two schemes: one is a hydraulic scheme, namely a jack is used as a lifting execution mechanism, and a hydraulic motor is matched as a power mechanism; one is a mechanical scheme, a spiral lifting rod is used as an actuating mechanism, and a speed reducing motor is used as a power mechanism.
The tank body 2 is sequentially provided with an outer surface layer 201, a heat preservation layer 202, a structural layer 203, an electric heating belt layer 204, an impermeable layer 205, a surface layer 206 and an inner surface 207 from outside to inside, wherein the outer surface layer 201 is a galvanized iron plate, the heat preservation layer 202 is formed by fixedly spraying polyurethane foam, the structural layer 203 is formed by winding a continuous fiber winding layer impregnated resin, the electric heating belt layer 204 is made of an electric heating wire or a carbon fiber layer, the impermeable layer 205 is a chopped glass fiber layer impregnated resin layer, the surface layer 206 is an organic fiber surface felt impregnated resin layer, and the inner surface 207 is coated with food-grade anti-bonding nano materials.
The structural layer 203 of the tank body 2 is made of high-strength glass fiber reinforced plastic composite materials, and the tank body is formed by continuously winding a unique cylindrical composite material tank body, so that the tank body 2 has no dead angle, is easy to clean, is corrosion-resistant and has long service life; an electric heating belt 204 is preassembled in an interlayer of the wall of the tank body, a high-strength gear ring 5 is installed outside the tank body 2, and the outside of the heat-insulating layer 202 is protected by a corrosion-resistant galvanized plate, namely an outer surface layer 201; the inner surface 207 of the tank body 2 is coated with food-grade anti-bonding nano material.
The feed end of the tank 2 is provided with a fixed end plate 106. Be provided with temperature probe 102, charge level indicator 104, manhole closing cap 105, feed inlet 103 and pH test probe 107 on the fixed end plate 106, temperature probe 102 is used for measuring the temperature of fodder, charge level indicator 104 is used for measuring the material level of fodder, pH test probe 107 is used for measuring the pH value of fodder. During normal operation, the feed inlet 103 is closed and is sealed dynamically.
And two ends of the tank body 2 are provided with a closable feeding and discharging end plate. The discharging end is a detachable end plate, the discharging port 17 of the tank body 2 is blocked in the fermentation process, and the tank body 2 is detached to discharge the feed after the fermentation is finished; the feeding end and the tank body 2 are sliding sealed end plates which are fixed on the end part bracket and are connected with a feeding packing auger 8 and the like. The equipment structure is convenient for efficient feeding of fermented base materials and discharging, drying and filling of fermented feed finished products.
The blind plate is made of toughened glass, and the blind plate at the sampling hole is opened when sampling and closed when not sampling.
Be provided with on the jar body 2 and observe hole 4 and thief hole 7, it adopts the toughened glass blind plate, during the sample, opens the blind plate of thief hole 7.
The specific operation process and the working principle of the high-performance feed fermentation equipment are as follows:
the production process of the device is that firstly, the material to be fermented is injected into the rotating tank body 2 through the feeding auger 8, the continuous spiral pushing (raising) plate 6 is arranged in the tank body 2, the spiral pushing plate 6 has double functions of stirring and propelling, and the material continuously injected into the tank body is pushed to the discharge hole 17 through the rotation of the tank body 2 until the material injection amount reaches the requirement.
The device has the function of changing the inclination angle (along the length direction of the tank body), and when the feeding operation is performed, the inclination of the tank body 2 is reached through the lifting of the lifting mechanism 11, so that the feeding speed can be accelerated, and the feeding efficiency can be improved; a material level control system, namely a material level meter 104 is arranged on a fixed end plate at the feeding end, when the material level reaches the required injection amount, the control system gives an alarm, and simultaneously, the feeding packing auger 9 stops working and the inclined tank body 2 automatically restores to be horizontal.
The equipment enters the running stage of the fermentation process, the equipment can detect the temperature and the pH value of the material through the temperature measuring probe 102 and the pH testing probe 107 in the fermentation process, and the electric cabinet 10 adjusts the running state, such as rotating the tank body and the like, so that the detected data can meet the specified requirements.
And when the fermentation time and the detection indexes reach all indexes of the feed product, ending the fermentation and entering a discharging process. Firstly, opening a discharge port 17 sealing plate, starting the variable inclination function of the equipment, namely, lifting a lifting mechanism 11 to enable the equipment to incline towards the discharge port 17 end, starting the rotation function of the equipment, discharging materials, falling into a hopper, discharging the materials into a drum screen through a discharge auger 16, collecting qualified fine materials, bagging and finishing production.
The above-mentioned embodiments further explain the objects, technical solutions and advantages of the present invention in detail. It should be understood that the above-mentioned embodiments are only examples of the present invention, and are not intended to limit the present invention, and that the reasonable combination of the features described in the above-mentioned embodiments can be made, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A high-performance feed fermentation device is characterized by comprising a test hole (1), a tank body (2), a rolling ring (3), an observation hole (4), a gear ring (5), a spiral pushing plate (6), a sampling hole (7), an electric cabinet (10), a lifting mechanism (11), a plurality of supporting rollers (12), a driving system (13), a fixed base (18) and a lifting base (19);
the wall of the tank body (2) is provided with a test hole (1), an observation hole (4) and a sampling hole (7), a wireless temperature measuring probe is arranged in the test hole (1), transparent blind plates are arranged on the observation hole (4) and the sampling hole (7), a spiral material pushing plate (6) is longitudinally arranged in the tank body (2), a rolling ring (3) and a gear ring (5) are arranged outside the tank body (2),
elevating system (11) are installed to the rear portion of unable adjustment base (18), elevating system (19) are installed to elevating system (11) top, the front end of elevating system (19) and the front end swing joint of unable adjustment base (18), install a plurality of supporting rollers (12) on elevating system (19), supporting rollers (12) are used for supporting jar body (2), the output and the ring gear (5) meshing of actuating system (13), and then the drive jar body (2) rotate, install the outside at jar body (2) electric cabinet (10) for the automatic operation of control actuating system (13) and the elevating movement of elevating system (11).
2. The high-performance feed fermentation equipment according to claim 1, wherein a feeding auger (9) is installed at a feeding port (103) of the tank body (2), a feeding hopper (8) is installed above a feeding end of the feeding auger (9), and an electric cabinet (10) also controls the operation of the feeding auger.
3. The high-performance feed fermentation equipment according to claim 1, wherein a discharge auger (16) is arranged at a discharge port (17) of the tank body (2).
4. The high-performance feed fermentation equipment according to claim 1, further comprising lateral stopping wheels (15), wherein the lateral stopping wheels (15) are installed at both sides of the rolling ring (3) to prevent the tank body (2) from sliding off when the tank body is inclined.
5. The high-performance feed fermentation equipment according to claim 1, further comprising a lifting shaft (14) for connecting the ends of the fixed base (18) and the lifting base (19) to be a moving fulcrum.
6. The high-performance feed fermentation equipment according to claim 1, wherein the tank body (2) comprises an outer surface layer (201), a heat preservation layer (202), a structural layer (203), an electric heating belt layer (204), an impermeable layer (205), a surface layer (206) and an inner surface (207) from outside to inside in sequence, the outer surface layer (201) is a galvanized iron plate, the heat preservation layer (202) is formed by fixedly spraying polyurethane foam, the structural layer (203) is formed by winding continuous fiber winding and impregnating resin, the electric heating belt layer (204) is made of electric heating wires or carbon fiber layers, the impermeable layer (205) is a chopped glass fiber impregnating resin layer, the surface layer (206) is an organic fiber surface felt impregnating resin layer, and the inner surface (207) is coated with food-grade anti-bonding nano-material.
7. High performance feed fermentation plant according to claim 1, characterized in that the feeding end of the tank (2) is provided with a fixed end plate (106).
8. The high-performance feed fermentation equipment according to claim 7, wherein a temperature probe (102), a level meter (104), a manhole cover (105) and a pH test probe (107) are arranged on the fixed end plate (106), the temperature probe (102) is used for measuring the temperature of the feed, the level meter (104) is used for measuring the level of the feed, and the pH test probe (107) is used for measuring the pH value of the feed.
9. The high performance feed fermentation equipment of claim 1, wherein the discharge end of the tank (2) is provided with a discharge end plate.
10. The high-performance feed fermentation equipment according to claim 1, wherein the blind plate is made of toughened glass, and the blind plate at the sampling hole is opened when sampling and is closed when not sampling.
CN201911295130.1A 2019-12-16 2019-12-16 High performance fodder fermentation equipment Pending CN110878254A (en)

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