CN110864226A - Automatic detection device for internal pressure safety of petroleum pipeline and control system - Google Patents
Automatic detection device for internal pressure safety of petroleum pipeline and control system Download PDFInfo
- Publication number
- CN110864226A CN110864226A CN201911117567.6A CN201911117567A CN110864226A CN 110864226 A CN110864226 A CN 110864226A CN 201911117567 A CN201911117567 A CN 201911117567A CN 110864226 A CN110864226 A CN 110864226A
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- petroleum pipeline
- internal pressure
- detection device
- case
- pressure safety
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F17—STORING OR DISTRIBUTING GASES OR LIQUIDS
- F17D—PIPE-LINE SYSTEMS; PIPE-LINES
- F17D5/00—Protection or supervision of installations
- F17D5/02—Preventing, monitoring, or locating loss
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/28—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
- G01M3/2807—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes
- G01M3/2815—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes using pressure measurements
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Measuring Fluid Pressure (AREA)
Abstract
The invention discloses an automatic detection device and a control system for internal pressure safety of a petroleum pipeline, which comprise a case and the petroleum pipeline, wherein two ends of the case are rotatably provided with support rods through a rotating shaft, one ends of the support rods, far away from the rotating shaft, are fixedly provided with metal through pipes, one ends of the metal through pipes are fixedly provided with vacuum chucks, the bottom end inside the case is fixedly provided with a cylinder through bolts, the output end of the cylinder penetrates through the case and is fixedly connected with an ejector rod, and the bottom end of the ejector rod is welded with a fixing plate; according to the invention, by arranging the NB-IoT communication module, the pressure information in the pipeline can be known in real time in a remote manner, whether the pipeline is blocked or has a leakage point is judged through the pressure change, the advantages of wide coverage, low power consumption, large capacity and low cost of the narrowband IoT are fully utilized, the real-time and wide-area monitoring of the internal pressure of the petroleum pipeline is really realized, and a working instruction can be sent out in time, so that the management and the detection of an operator are facilitated.
Description
Technical Field
The invention relates to the technical field of petroleum pipeline detection, in particular to an automatic detection device and a control system for internal pressure safety of a petroleum pipeline.
Background
Petroleum, one of the main objects of geological exploration, is a viscous, dark brown liquid, known as "industrial blood". The upper part of the crust has oil storage. The main component is a mixture of various alkanes, cycloalkanes and aromatics. The oil formation mechanism of petroleum has two theories of biological deposition and oil change and petrochemical oil, the former is widely accepted, and the petroleum is formed by the long evolution of organisms in ancient oceans or lakes, belongs to biological deposition and oil change and cannot be regenerated; the latter considers that oil is produced from the carbon in the earth's crust itself, is biologically unrelated and is renewable. Petroleum is mainly used as fuel oil and gasoline, and is also a raw material of many chemical industry products, such as solution, fertilizer, pesticide, plastics and the like, and generally, an internal pressure detection device is required on a petroleum pipeline to detect whether the pipeline has a leakage condition.
However, the conventional internal pressure detection device for the petroleum pipeline has the following defects when in use:
because the petroleum pipeline is generally laid in the region far away, if the internal pressure detection device is installed, real-time monitoring is difficult to achieve, the inspection is required to be regularly carried out, time and labor are wasted, wireless transmission is carried out even by adopting Bluetooth, and once the distance is too far, the unstable condition of connection exists, so that the detection effect is influenced.
Disclosure of Invention
The invention aims to provide an automatic detection device and a control system for internal pressure safety of a petroleum pipeline, which aim to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a safe automatic checkout device and control system press in petroleum pipeline, includes quick-witted case and petroleum pipeline, the bracing piece is installed through the axis of rotation at quick-witted case both ends, the one end fixed mounting that the axis of rotation was kept away from to the bracing piece has the metal siphunculus, metal siphunculus one end fixed mounting has vacuum chuck, there is the cylinder machine incasement portion bottom through bolt fixed mounting, the cylinder output runs through quick-witted case and fixedly connected with knockout rod, the welding of knockout rod bottom has the fixed plate, fixed plate bottom fixed mounting has pressure sensor, the pressure sensor sense terminal runs through inside petroleum pipeline and extends to petroleum pipeline, the welding of machine incasement portion upper end has the baffle, there is the vacuum pump baffle.
Preferably, the vacuum pump air exhaust end is fixedly connected with two vacuum pipes, one side of the metal through pipe is fixedly connected with an air exhaust pipe, and the other end of the vacuum pipe penetrates through the case and is fixedly connected to one end of the air exhaust pipe.
Preferably, there are ventilation window and display screen on one side of the outer wall of the chassis, and the display screen is located below the ventilation window, the inner wall of the ventilation window is inlaid with a dustproof filter screen, and the ventilation window is correspondingly arranged at a position above the partition board in the chassis.
Preferably, the end surfaces of the vacuum chuck and the fixing plate are both arc-shaped structures and are matched with the petroleum pipeline.
Preferably, the vacuum chuck and the fixing plate are both attached to the surface of the petroleum pipeline.
Preferably, a rubber pad is adhered to the bottom end surface of the fixing plate.
Preferably, the system comprises a unit box, an NB-IOT base station, a server and a PC terminal, wherein the unit box is fixedly installed at the top end of a case, a central processing unit, an NB-IoT communication module and a storage battery are fixedly installed inside the unit box, the central processing unit is respectively and electrically connected with a display screen, a vacuum pump, a cylinder, the NB-IoT communication module and a pressure sensor, the NB-IoT communication module is in wireless communication connection with the NB-IOT base station, and the NB-IoT base station is in communication connection with the PC terminal through the server;
the central processing unit is used for processing and analyzing the received signals and can realize remote control through a PC terminal;
the NB-IoT communication module is used for NB-IoT network wireless data transmission;
the pressure sensor is used for converting a liquid pressure signal in the petroleum pipeline into a measurable electric signal and outputting the measurable electric signal to the central processing unit, so that the real-time monitoring of the internal pressure of the petroleum pipeline can be realized.
Preferably, the storage battery is respectively and electrically connected with the display screen, the vacuum pump, the cylinder, the central processing unit, the NB-IoT communication module, the storage battery and the pressure sensor.
Preferably, the PC terminal can be a computer client and a mobile phone.
Preferably, the display screen is a display screen with a switch button.
Compared with the prior art, the invention has the beneficial effects that:
1. by arranging the NB-IoT communication module, when in actual use, the pressure sensor arranged in the petroleum pipeline collects pressure information in the pipeline, then the detected signal can be transmitted to the central processing unit, the central processing unit processes and analyzes the signal, the pressure signal can be transmitted to the NB-IoT base station through the NB-IoT communication module, the control instruction of the NB-IoT base station is transmitted to the server, the server receives and processes the data and then transmits the processed data to the PC terminal, the pressure information in the pipeline can be known in real time in a remote way, whether the pipeline is blocked or has a leak point can be judged through pressure change, the advantages of wide coverage, low power consumption, large capacity and low cost of the narrowband IoT are fully utilized, the real-time and wide-area monitoring of the internal pressure of the petroleum pipeline is really realized, and the working instruction can be transmitted in time, the management and the detection of operators are facilitated, the condition of communication instability can not occur, and the detection effect is ensured.
2. The vacuum sucker is arranged, when in actual use, the support rod can be rotated through the rotating shaft, so that two groups of vacuum suckers are attached to the surface of a petroleum pipeline, no gap exists between the vacuum sucker and the petroleum pipeline, then the vacuum pump can be opened, the vacuum pump can exhaust air in the vacuum sucker through the vacuum pipe and the metal through pipe, so that negative pressure is generated in the vacuum sucker, then the vacuum sucker is tightly attached to the surface of the petroleum pipeline under the action of atmospheric pressure difference, meanwhile, holes are punched at the surface of the petroleum pipeline under the pressure sensor, simultaneously, the air cylinder can drive the fixing plate to move downwards through the ejector rod, so that the detection end of the pressure sensor moves to the inside of the petroleum pipeline, the fixing plate is tightly attached to the surface of the petroleum pipeline, and the device can be firmly fixed on the surface of the petroleum pipeline through the matching of the fixing, convenient operation is swift, and the cost of manufacture is low and the performance safe and reliable, has replaced the not enough of traditional screw-up, and the people of being convenient for is fixed to detection device's installation to also can not cause the damage to petroleum pipeline surface.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention;
FIG. 3 is a schematic diagram of the internal structure of the case according to the present invention;
fig. 4 is a schematic diagram of the hardware structure of the present invention.
In the figure: 1-a chassis; 2-petroleum pipelines; 3-element device box; 4-metal through pipe; 5-a support rod; 6-rotating shaft; 7-a ventilation window; 8-a display screen; 9-vacuum chuck; 10-a separator; 11-evacuation tube; 12-a vacuum pump; 13-a cylinder; 14-ejector pin; 15-an air extraction pipe; 16-a central processing unit; a 17-NB-IoT communication module; 18-a battery; 19-fixing the plate; 20-rubber pad; 21-a pressure sensor; a 22-NB-IOT base station; 23-a server; 24-PC terminal.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
referring to fig. 1-3, the present invention provides a technical solution: a safe automatic detection device and a control system for pressure in a petroleum pipeline comprise a case 1 and the petroleum pipeline 2, wherein two ends of the case 1 are rotatably provided with support rods 5 through rotating shafts 6, one ends of the support rods 5, far away from the rotating shafts 6, are fixedly provided with metal through pipes 4, one ends of the metal through pipes 4 are fixedly provided with vacuum suckers 9, the bottom end inside the case 1 is fixedly provided with air cylinders 13 through bolts, the output ends of the air cylinders 13 penetrate through the case 1 and are fixedly connected with ejector rods 14, the bottom ends of the ejector rods 14 are welded with fixing plates 19, the bottom ends of the fixing plates 19 are fixedly provided with pressure sensors 21, the detection ends of the pressure sensors 21 penetrate through the petroleum pipeline 2 and extend into the petroleum pipeline 2, the upper end inside the case 1 is welded with a partition plate 10, the upper end of the partition plate 10 is fixedly provided with, two groups of vacuum chucks 9 are attached to the surface of the petroleum pipeline 2, so that no gap exists between the vacuum chucks 9 and the petroleum pipeline 2, then the vacuum pump 12 can be opened, the vacuum pump 12 can exhaust air in the vacuum chucks 9 through the vacuum pumping pipe 11 and the metal through pipe 4, so that negative pressure is generated in the vacuum chucks 9, then the vacuum chucks 9 are tightly attached to the surface of the petroleum pipeline under the action of atmospheric pressure difference, holes are drilled in the surface of the petroleum pipeline 2 just below the pressure sensor 21, meanwhile, the air cylinder 13 can drive the fixing plate 19 to move downwards through the ejector rod 14 during operation, so that the detection end of the pressure sensor 21 moves to the inside of the petroleum pipeline 2, the fixing plate 19 is tightly attached to the surface of the petroleum pipeline 2, and the device can be firmly fixed on the surface of the petroleum pipeline 2 through the matching of the fixing plate 19 and the vacuum chucks 9, the operation is convenient and rapid, the manufacturing cost, the defect of traditional screw fastening is replaced, people can conveniently install and fix the detection device, and the surface of the petroleum pipeline 2 cannot be damaged.
The vacuum pump 12 is fixedly connected with an exhaust tube 11 at the exhaust end, the exhaust tube 11 is provided with two, an exhaust tube 15 is fixedly connected with one side of the metal through tube 4, the other end of the exhaust tube 11 penetrates through the case 1 and is fixedly connected with one end of the exhaust tube 15, and the vacuum pump 12 can exhaust air in the vacuum chuck 9 through the exhaust tube 11 and the metal through tube 4.
Wherein, 1 outer wall one side fixed mounting of machine case has ventilation window 7 and display screen 8, and display screen 8 also can show the pressure value, and display screen 8 is located ventilation window 7 below, 7 inner walls of ventilation window are inlayed and are had dustproof filter screen, can avoid the dust to enter into quick-witted case 1 in, ventilation window 7 corresponds the position that sets up in quick-witted case 1 interior baffle 10 top, can guarantee vacuum pump 12's normal work, can not make quick-witted case 1 be confined space.
The end surfaces of the vacuum chuck 9 and the fixing plate 19 are both arc-shaped structures and are matched with the petroleum pipeline 2, so that perfect fitting of the vacuum chuck 9 and the fixing plate 19 with the petroleum pipeline 2 is ensured, and fixing firmness is guaranteed. Wherein, the vacuum chuck 9 and the fixing plate 19 are both attached to the surface of the petroleum pipeline 2.
Wherein, the rubber pad 20 is adhered to the bottom end surface of the fixed plate 19, so that the friction force between the fixed plate 19 and the petroleum pipeline 2 can be increased, and the fixing effect can be improved.
Example 2:
referring to fig. 1, 2 and 4, the present invention provides a technical solution: an automatic detection device and a control system for internal pressure safety of a petroleum pipeline comprise a unit box 3, an NB-IOT base station 22, a server 23 and a PC terminal 24, wherein the unit box 3 is fixedly installed at the top end of a case 1, a central processor 16, an NB-IoT communication module 17 and a storage battery 18 are fixedly installed inside the unit box 3, the central processor 16 is respectively and electrically connected with a display screen 8, a vacuum pump 12, a cylinder 13, the NB-IoT communication module 17 and a pressure sensor 21, the NB-IoT communication module 17 is in wireless communication connection with the NB-IOT base station 22, the NB-IoT base station 22 is in communication connection with the PC terminal 24 through the server 23, when in use, the pressure sensor 21 installed in the petroleum pipeline 2 collects pressure information in the pipeline and then can transmit a detected signal to the central processor 16, after the central processing unit 16 processes and analyzes the signals, the pressure signals can be sent to the NB-IOT base station 22 through the NB-IoT communication module 17, the NB-IOT base station 22 controls instructions to be sent to the server 23, the server 23 can send the processed data to the PC terminal 24 after receiving and processing the data, so that the pressure information in the pipeline can be remotely known in real time, whether the pipeline is blocked or a leak point occurs can be judged through pressure change, the advantages of wide coverage, low power consumption, large capacity and low cost of the narrowband IoT are fully utilized, real-time and wide-area monitoring of the internal pressure of the petroleum pipeline can be really realized, working instructions can be timely sent, management and detection of operators are facilitated, the condition of communication instability can not occur, and the detection effect is ensured;
the central processing unit 16 is used for processing and analyzing the received signals and can realize remote control through the PC terminal 24;
the NB-IoT communication module 17 is used for NB-IoT network to perform wireless data transmission;
the pressure sensor 21 is used for converting a liquid pressure signal in the petroleum pipeline into a measurable electric signal and outputting the measurable electric signal to the central processing unit 16, so that the real-time monitoring of the internal pressure of the petroleum pipeline can be realized.
The storage battery 18 is electrically connected with the display screen 8, the vacuum pump 12, the cylinder 13, the central processing unit 16, the NB-IoT communication module 17, the storage battery 18 and the pressure sensor 21, respectively.
The PC terminal 24 may be a computer client or a mobile phone.
The display screen 8 is a display screen with a switch button, and can be controlled in a short distance through the display screen 8.
The above embodiments are combined.
In the several embodiments provided in the present invention, it should be understood that the disclosed apparatus may be implemented in other ways. For example, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection through some interfaces, devices or units, and may be in an electrical, mechanical or other form. In addition, the welding, screwing or fixing connection between the components shown or discussed may be accomplished by means of an auxiliary device, such as a welding gun, a wrench, etc., and the components of the device may be made of various materials, such as aluminum alloy, steel, copper, etc., and may be formed by casting or by mechanical stamping.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. The utility model provides a safe automatic checkout device in petroleum pipeline internal pressure, includes quick-witted case (1) and petroleum pipeline (2), its characterized in that: two ends of the case (1) are rotatably provided with supporting rods (5) through rotating shafts (6), one end of the support rod (5) far away from the rotating shaft (6) is fixedly provided with a metal through pipe (4), one end of the metal through pipe (4) is fixedly provided with a vacuum chuck (9), the bottom end inside the case (1) is fixedly provided with a cylinder (13) through a bolt, the output end of the cylinder (13) penetrates through the case (1) and is fixedly connected with an ejector rod (14), the bottom end of the ejector rod (14) is welded with a fixed plate (19), the bottom end of the fixed plate (19) is fixedly provided with a pressure sensor (21), the detection end of the pressure sensor (21) penetrates through the petroleum pipeline (2) and extends into the petroleum pipeline (2), a partition plate (10) is welded at the upper end inside the case (1), and a vacuum pump (12) is fixedly mounted at the upper end of the partition plate (10) through bolts.
2. The automatic internal pressure safety detection device for the petroleum pipeline according to claim 1, wherein: the vacuum pump (12) air exhaust end fixedly connected with evacuation pipe (11), and evacuation pipe (11) are equipped with two, metal siphunculus (4) one side fixedly connected with exhaust tube (15), evacuation pipe (11) other end runs through quick-witted case (1) and fixed connection in exhaust tube (15) one end.
3. The automatic internal pressure safety detection device for the petroleum pipeline according to claim 1, wherein: case (1) outer wall one side fixed mounting has ventilation window (7) and display screen (8), and display screen (8) are located ventilation window (7) below, ventilation window (7) inner wall is inlayed and is had dustproof filter screen, ventilation window (7) correspond the position that sets up in quick-witted case (1) interior baffle (10) top.
4. The automatic internal pressure safety detection device for the petroleum pipeline according to claim 1, wherein: the end surfaces of the vacuum sucker (9) and the fixing plate (19) are both arc-shaped structures and are matched with the petroleum pipeline (2).
5. The automatic internal pressure safety detection device for the petroleum pipeline according to claim 1, wherein: the vacuum sucker (9) and the fixing plate (19) are both attached to the surface of the petroleum pipeline (2).
6. The automatic internal pressure safety detection device for the petroleum pipeline according to claim 1, wherein: the bottom end surface of the fixed plate (19) is adhered with a rubber pad (20).
7. The control system of the automatic internal pressure safety detection device for the petroleum pipeline according to claim 1, wherein the automatic internal pressure safety detection device comprises: the device comprises a cell box (3), an NB-IOT base station (22), a server (23) and a PC terminal (24), wherein the cell box (3) is fixedly installed at the top end of a case (1), a central processing unit (16), an NB-IoT communication module (17) and a storage battery (18) are fixedly installed inside the cell box (3), the central processing unit (16) is electrically connected with a display screen (8), a vacuum pump (12), a cylinder (13), the NB-IoT communication module (17) and a pressure sensor (21) respectively, the NB-IoT communication module (17) is in wireless communication connection with the NB-IoT base station (22), and the NB-IoT base station (22) is in communication connection with the PC terminal (24) through the server (23);
the central processing unit (16) is used for processing and analyzing the received signals and can realize remote control through a PC terminal (24);
the NB-IoT communication module (17) is used for NB-IoT network wireless data transmission;
the pressure sensor (21) is used for converting a liquid pressure signal in the petroleum pipeline into a measurable electric signal and outputting the measurable electric signal to the central processing unit (16), so that the real-time monitoring on the internal pressure of the petroleum pipeline can be realized.
8. The control system of the automatic internal pressure safety detection device for the petroleum pipeline according to claim 7, wherein: the storage battery (18) is electrically connected with the display screen (8), the vacuum pump (12), the cylinder (13), the central processing unit (16), the NB-IoT communication module (17), the storage battery (18) and the pressure sensor (21) respectively.
9. The control system of the automatic internal pressure safety detection device for the petroleum pipeline according to claim 7, wherein: the PC terminal (24) can be a computer client and a mobile phone.
10. The automatic internal pressure safety detection device for the petroleum pipeline according to claim 3, wherein: the display screen (8) is a display screen with a switch button.
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| CN111776101A (en) * | 2020-06-22 | 2020-10-16 | 浙江浙能天然气运行有限公司 | Close-range accurate combustible gas detection robot and use method thereof |
| CN112881474A (en) * | 2021-03-10 | 2021-06-01 | 浙江翰德圣智能再制造技术有限公司 | Oil quality sensor with low-power consumption networking monitoring function |
| CN113685735A (en) * | 2021-08-26 | 2021-11-23 | 新奥新能源工程技术有限公司 | Pipeline safety monitoring device and system for gas pipeline engineering construction |
| CN114435783A (en) * | 2022-02-21 | 2022-05-06 | 广东华晟安全职业评价有限公司 | Oil gas discharging equipment in oil groove for oil gas storage and transportation |
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| Publication number | Publication date |
|---|---|
| CN110864226B (en) | 2022-02-18 |
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