CN110861324A - Annular production line for PC laminated plates and technological process thereof - Google Patents
Annular production line for PC laminated plates and technological process thereof Download PDFInfo
- Publication number
- CN110861324A CN110861324A CN201910959612.6A CN201910959612A CN110861324A CN 110861324 A CN110861324 A CN 110861324A CN 201910959612 A CN201910959612 A CN 201910959612A CN 110861324 A CN110861324 A CN 110861324A
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- Prior art keywords
- station
- carriage
- conveying frame
- conveying
- production line
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D7/00—Producing flat articles, e.g. films or sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C31/00—Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2069/00—Use of PC, i.e. polycarbonates or derivatives thereof, as moulding material
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Laminated Bodies (AREA)
Abstract
The invention relates to the technical field of PC laminated slab processing, in particular to a PC laminated slab annular production line and a process flow thereof, which comprises a first conveying frame and a second conveying frame, wherein the first conveying frame is in an annular structure, the second conveying frame is in a linear structure, one end of the second conveying frame is fixedly connected with one end of the side surface of the first conveying frame, a plurality of conveying wheels are rotatably connected inside the first conveying frame through a plurality of rotating shafts, one ends of the rotating shafts penetrate through the side surface of the first conveying frame and are fixedly connected with gears, and the gears are in transmission connection through a conveying belt, when defective products are found in a detection station, a hydraulic cylinder can drive a steering piece to rotate, so that the first conveying frame and the second conveying frame are separated, the first conveying frame is enabled to form an annular structure, the rapid separation between the defective products and the defective products is convenient, and the problem of low efficiency caused by the transportation between the stations is reduced, the working efficiency is improved.
Description
Technical Field
The invention relates to the technical field of PC laminated slab processing, in particular to an annular production line of PC laminated slabs and a process flow thereof.
Background
The PC board is also called polycarbonate board, kaplan board. The weak acid resistance is formed by using polycarbonate as a main component and adopting a CO-EXTRUSION technology CO-EXTRUSION, and shows that the PC board is resistant to neutral oil, strong acid, durability and alkali, and the PC board is not resistant to UV coating. However, PC solar panels, also known as polycarbonate hollow panels, glass cappuccino panels, and PC hollow panels, which are resistant to high temperatures and have good lighting effects, are made of high-performance engineering plastics, namely polycarbonate resin.
Traditional PC board production, from the raw materials to the shaping, need through numerous processes such as heating, mould type and coating film, its material is when transporting, often need with the help of different transportation equipment, machining efficiency is extremely low, and after equipment shaping, during manual detection quality, discover the defective products and can not in time separate from the production line, after discovering the defective products, still need transport once more to the flow line, maintain or change the defective products, seriously influence the machining efficiency of PC board, there is the improvement.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a PC laminated slab annular production line and a process flow thereof, wherein a first conveying frame and a second conveying frame are connected, and the first conveying frame and the second conveying frame are connected by a rotor sheet in a dividing and connecting mode, so that when defective products are found at a detection station, a hydraulic cylinder can drive a steering sheet to rotate, and the first conveying frame and the second conveying frame are separated, so that the first conveying frame forms an annular structure, the defective products and non-defective products are conveniently and rapidly separated, the problems that the traditional PC board needs to be subjected to various processes such as heating, molding and coating from the raw material to the molding process, the material is long in material transfer time and low in production efficiency when being transferred, the defective products cannot be timely separated from the production line are solved, and the problem that the PC laminated slab needs to be transferred to the process line again after the defective products are found, the defective products are maintained or replaced, and the processing efficiency of the PC board is seriously influenced.
The invention provides the following technical scheme: a PC laminated board annular production line and a process flow thereof comprise a first conveying frame and a second conveying frame, wherein the second conveying frame is of a linear structure, one end of the second conveying frame is fixedly connected with one end of the side surface of the first conveying frame, a plurality of conveying wheels are rotatably connected inside the first conveying frame through a plurality of rotating shafts, one ends of the plurality of rotating shafts penetrate through the side surface of the first conveying frame and are fixedly connected with gears, the plurality of gears are connected with each other through conveying belt transmission, the upper end of each conveying wheel is slidably connected with a conveying table, side rods are fixedly connected to two sides of the conveying table, rollers are rotatably connected inside the side rods, sliding grooves for accommodating the rollers are formed in two sides of the inner wall of the first conveying frame, the internal composition structure of the second conveying frame is the same as that of the first conveying frame, and a steering piece is arranged at the joint of the second conveying frame and the first conveying frame, the utility model discloses a hydraulic steering mechanism, including a steering piece, a pivot piece, a pneumatic cylinder, a support, a control switch, a pneumatic cylinder, a hydraulic cylinder, a control switch, a hydraulic cylinder.
Preferably, the height of the conveying table is greater than the height of the side edge of the first conveying frame.
Preferably, the two ends of the interior of the conveying table are provided with connecting grooves, the interior of each connecting groove is connected with a connecting rod in a sliding mode, one end of each connecting rod is elastically connected with the inner wall of each connecting groove through a spring, and the other end of each connecting rod penetrates through the side face of the conveying table and is fixedly connected with a side plate.
Preferably, one end of the rotating shaft is fixedly connected with the output end of the motor, and the motor is correspondingly arranged on one side of the first conveying frame and one side of the second conveying frame.
Preferably, one end of the steering sheet, which is far away from the hydraulic cylinder, is fixedly connected with a positioning block, and one side of the positioning block is located on the inner wall of the first conveying frame and is fixedly connected with a limiting block.
Preferably, the two sides of the rotating sheet are positioned in the first conveying frame and the second conveying frame respectively and are provided with a checking station and a packaging station, and the other end of the checking station is positioned on the first conveying frame and is respectively provided with a trimming station, a forming station, a coating station, a co-extrusion station, a plastic station and a raw material forming station.
Preferably, the checking station is in a manual detection mode, and the control switch is correspondingly arranged on one side of the checking station.
Preferably, a blower is arranged in the forming station and used for cooling the coated material; the coating station is a coating machine and is used for coating materials; the co-extrusion station is provided with a material extruder for extruding and forming materials; the raw material forming station is a spiral heating machine and is used for heating and melting the raw materials.
Preferably, the conveying table conveys materials, so that the materials are conveniently conveyed in the first conveying frame and the second conveying frame relatively, the raw materials are heated and melted through the raw material forming station, the raw materials enter the co-extrusion station to be extruded and formed, the materials are coated through the coating station, the coated materials enter the forming module to be subjected to air cooling and cooling forming, the formed materials enter the trimming station to be trimmed, finished products are manufactured, the finished products enter the inspection station to be manually detected, when unqualified materials are found, the control switch is manually pressed, the driving hydraulic cylinder stretches out, the positioning block of the steering sheet is in contact with the limiting block, the first conveying frame is made to form an annular loop, the finished products are conveniently recovered in time, the quality is qualified, and the materials are conveyed to the packaging station through the second conveying frame to be packaged.
Compared with the prior art, the invention provides the annular production line of the PC laminated plate and the process flow thereof, and the annular production line has the following beneficial effects:
1. this PC superimposed sheet annular production line and process flow thereof, cut apart the connection design through the rotor plate between first carriage and the second carriage, thereby when the defective products are found at the detection station, can stretch out through control switch control pneumatic cylinder, thereby it rotates to drive the steering sheet, thereby make separation between first carriage and the second carriage, thereby make first carriage form annular structure, conveniently make the defective products follow the yields quick separation, guarantee that the defective products enters into first carriage once more and maintain the detection, the recovery that has improved the defective products in the product is at machining efficiency greatly, effectively reduce the time of material transportation between each station simultaneously, improve work efficiency.
2. This PC superimposed sheet annular production line and process flow thereof, the motor drives the transfer gear and rotates to the material that the platform was carried in convenient drive removes at the transfer gear, and carries the platform both sides to rotate through the side lever and be connected with the gyro wheel design, makes things convenient for the gyro wheel meshing on the inner wall of first carriage inner wall or second carriage, thereby makes to carry the platform can lead to the gyro wheel on first carriage is carried, can carry out smooth turn, simple and practical.
Drawings
FIG. 1 is a top view of the structure of the present invention;
FIG. 2 is a cross-sectional view of a first carriage configuration of the present invention;
FIG. 3 is a top view of the structure of the conveying table of the present invention;
FIG. 4 is an enlarged view of the structure of the present invention at A.
In the figure: 1. a first carriage; 2. a second carriage; 3. a rotating shaft; 4. a transfer wheel; 5. a gear; 6. a conveyor belt; 7. a motor; 8. a conveying table; 9. a side lever; 10. a roller; 11. a chute; 12. connecting grooves; 13. a connecting rod; 14. a spring; 15. a side plate; 16. a hydraulic cylinder; 17. a turning piece; 18. a pin; 19. a rotating sheet; 20. a support; 21. positioning blocks; 22. and a limiting block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, a circular production line of PC laminated boards and a process thereof, includes a first conveying frame 1 and a second conveying frame 2, the second conveying frame 2 is a linear structure, one end of the second conveying frame 2 is fixedly connected with one end of the side of the first conveying frame 1, the first conveying frame 1 is rotatably connected with a plurality of transmission wheels 4 through a plurality of rotating shafts 3, one end of the plurality of rotating shafts 3 penetrates the side of the first conveying frame 1 and is fixedly connected with a gear 5, the plurality of gears 5 are connected with each other through a transmission belt 6, the upper end of the transmission wheel 4 is slidably connected with a conveying table 8, two sides of the conveying table 8 are fixedly connected with side rods 9, rollers 10 are rotatably connected with the inside of the side rods 9, two sides of the inner wall of the first conveying frame 1 are provided with chutes 11 for accommodating the rollers 10, the inside of the second conveying frame 2 has the same composition structure as that of the first conveying frame 1, a steering sheet 17 is arranged at the joint of the second conveying frame 2 and the, the steering piece 17 is of an arc-shaped structure, one end of the steering piece 17 is hinged to the inner wall of the first conveying frame 1 through a pin 18, one side of the steering piece 17 is hinged to a hydraulic cylinder 16 through a rotating piece 19, the hydraulic cylinder 16 is fixedly connected with the side edge of the first conveying frame 1 and the side edge of the second conveying frame 2 through a support 20, a control switch is arranged on the inner side of the first conveying frame 1, and the control switch is electrically connected with the hydraulic cylinder 16.
The height of the conveying table 8 is greater than the side height of the first conveying frame 1, two ends of the inside of the conveying table 8 are provided with connecting grooves 12, the inside of each connecting groove 12 is connected with a connecting rod 13 in a sliding mode, one end of each connecting rod 13 is elastically connected with the inner wall of each connecting groove 12 through a spring 14, the other end of each connecting rod 13 penetrates through the side face of the conveying table 8 to be fixedly connected with a side plate 15, the height of the conveying table 8 is greater than that of the first conveying frame 1, materials can be placed on the conveying table 8 conveniently, one end of the rotating shaft 3 is fixedly connected with the output end of the motor 7 between each connecting rod 13 and each side plate 15, the motor 7 is correspondingly arranged on one side of the first conveying frame 1 and one side of the second conveying frame 2, the plurality of conveying wheels 4 are driven to rotate conveniently through the motor 7, one end, far away from the hydraulic cylinder 16, of the turning piece 17 is fixedly connected, conveniently, the position of the steering piece 17 is limited through a limiting block 22 and a positioning block 21, two sides of the rotating piece 19 are positioned inside the first conveying frame 1 and inside the second conveying frame 2 and are respectively provided with an inspection station and a packaging station, the other end of the inspection station is positioned on the first conveying frame 1 and is respectively provided with a trimming station, a forming station, a film coating station, a co-extrusion station, a plastic station and a raw material forming station, the inspection station is in a manual detection mode, a control switch is correspondingly arranged on one side of the inspection station, and an air blower is arranged inside the forming station and used for cooling a film coated material in a heat dissipation mode; the coating station is a coating machine and is used for coating the material; the co-extrusion station is provided with a material extruder for extruding and forming the material; the raw material forming station is a spiral heater and is used for heating and melting raw materials, materials are conveniently processed through all parts, the problem of low transportation efficiency caused by material transportation among stations is solved through the first conveying frame 1 which is arranged annularly, the conveying table 8 conveys the materials, so that the materials are conveniently and relatively conveyed in the first conveying frame 1 and the second conveying frame 2, the raw materials enter the co-extrusion station to be extruded and formed after being heated and melted through the raw material forming station, the materials are coated through the coating station, meanwhile, the coated materials enter the forming module to be subjected to air cooling and cooling forming, then the formed materials enter the trimming station to be trimmed so as to form finished products, then the finished products enter the inspection station to be manually detected, when the materials with unqualified quality are found, a control switch is manually pressed, so that the hydraulic cylinder 16 is driven to stretch out, thereby make the locating piece 21 and the stopper 22 contact of steering wheel 17 to make first carriage 1 form the annular loop, conveniently in time retrieve the finished product, the quality is qualified, carry the packing station through second carriage 2 and wrap
In operation, the motor 7 drives the transmission wheel 4 to rotate, so that materials of the transmission platform 8 can be conveniently driven to move on the transmission wheel 4, the two sides of the transmission platform 8 are rotatably connected with the roller 10 through the side lever 9, the roller 10 can be conveniently meshed on the inner wall of the first transmission frame 1 or the inner wall of the second transmission frame 2, so that the transmission platform 8 can be conveyed on the first transmission frame 1 through the roller 10 and can smoothly turn, the operation is simple and practical, the connection design is divided between the first transmission frame 1 and the second transmission frame 2 through the rotating sheet 19, when defective goods are found at a detection station, the hydraulic cylinder 16 can be controlled to extend out through the control switch, so that the steering sheet 17 is driven to rotate, so that the first transmission frame 1 and the second transmission frame 2 are separated, the first transmission frame 1 is enabled to form an annular structure, the defective goods can be conveniently and rapidly separated, and the defective goods can be ensured to enter the first transmission frame 1 again for maintenance and detection, the recovery of defective products in the products is greatly improved in processing efficiency, the time for transporting materials among stations is effectively reduced, and the working efficiency is improved.
Claims (9)
1. The utility model provides a PC superimposed sheet annular production line, includes first carriage (1) and second carriage (2), its characterized in that, first carriage (1) is the loop configuration, the one end of second carriage (2) is fixed with the side one end of first carriage (1) and links to each other, first carriage (1) inside is rotated through a plurality of pivot (3) and is connected with a plurality of transfer pulleys (4), a plurality of the one end of pivot (3) is run through to the side fixedly connected with gear (5) of first carriage (1), a plurality of link to each other through conveyer belt (6) transmission between the gear (5), the upper end sliding connection of transfer pulley (4) has conveying platform (8), the both sides fixedly connected with side lever (9) of conveying platform (8), the inside rotation of side lever (9) is connected with gyro wheel (10), spout (11) that hold gyro wheel (10) are seted up to the inner wall both sides of first carriage (1), the utility model discloses a hydraulic cylinder, including second carriage (2), steering piece (17), pneumatic cylinder (16), second carriage (2) inside component structure is the same with the component structure of first carriage (1), second carriage (2) is equipped with steering piece (17) with the junction of first carriage (1), steering piece (17) are the arc structure, the one end of steering piece (17) is passed through pin (18) and is articulated with the inner wall of first carriage (1), one side of steering piece (17) is articulated through rotor piece (19) has pneumatic cylinder (16), pneumatic cylinder (16) are fixed continuous with first carriage (1) side and second carriage (2) side through support (20), the inboard of first carriage (1) is equipped with control switch, control switch links to each other with pneumatic cylinder (16) electrical property.
2. The ring production line of PC plywood as claimed in claim 1, wherein: the height of the conveying table (8) is greater than the height of the side edge of the first conveying frame (1).
3. The ring production line of PC plywood as claimed in claim 2, wherein: connecting groove (12) have been seted up at the inside both ends of carrying platform (8), the inside sliding connection of connecting groove (12) has linking pole (13), the inner wall elasticity that spring (14) and connecting groove (12) are passed through to the one end of linking pole (13) links to each other, the other end of linking pole (13) runs through to the side fixedly connected with curb plate (15) of carrying platform (8).
4. A PC plywood endless manufacturing line according to any one of claims 1 to 3, wherein: one end of the rotating shaft (3) is fixedly connected with the output end of the motor (7), and the motor (7) is correspondingly arranged on one side of the first conveying frame (1) and one side of the second conveying frame (2).
5. The circular production line of PC laminated plates as claimed in claim 4, wherein: one end of the steering sheet (17) far away from the hydraulic cylinder (16) is fixedly connected with a positioning block (21), and one side of the positioning block (21) is located on the inner wall of the first conveying frame (1) and is fixedly connected with a limiting block (22).
6. The ring production line of PC plywood as claimed in claim 5, wherein: the two sides of the rotating sheet (19) are located inside the first conveying frame (1) and inside the second conveying frame (2) and are respectively provided with an inspection station and a packaging station, and the other end of the inspection station is located on the first conveying frame (1) and is respectively provided with a trimming station, a forming station, a film coating station, a co-extrusion station, a plastic station and a raw material forming station.
7. The ring production line of PC plywood as claimed in claim 1, wherein: the checking station is in a manual detection mode, and the control switch is correspondingly arranged on one side of the checking station.
8. The ring production line of PC plywood as claimed in claim 7, wherein: the forming station is internally provided with an air blower for cooling the coated material; the coating station is a coating machine and is used for coating materials; the co-extrusion station is provided with a material extruder for extruding and forming materials; the raw material forming station is a spiral heating machine and is used for heating and melting the raw materials.
9. The process flow of the ring-shaped production of the PC laminated plate as claimed in claim 8, wherein: the conveying table 8 conveys the materials, so that the materials are conveniently conveyed in the first conveying frame (1) and the second conveying frame (2) relatively, the raw materials are heated and melted by the raw material forming station and then enter the co-extrusion station for extrusion forming, and the material is coated by a coating station, and the coated material enters a molding module for air cooling and temperature reduction molding, then the formed material enters a trimming station to be trimmed so as to be made into a finished product, then the finished product enters an inspection station to be manually detected, when the material with unqualified quality is found, a control switch is manually pressed, thereby driving the hydraulic cylinder (16) to extend out, thereby enabling a positioning block (21) of the steering sheet (17) to be contacted with a limiting block (22), thereby make first carriage (1) form the annular circuit, the convenience is in time retrieved the finished product, and the quality is qualified, packs through the packing station is carried to second carriage 2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910959612.6A CN110861324A (en) | 2019-10-10 | 2019-10-10 | Annular production line for PC laminated plates and technological process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910959612.6A CN110861324A (en) | 2019-10-10 | 2019-10-10 | Annular production line for PC laminated plates and technological process thereof |
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| Publication Number | Publication Date |
|---|---|
| CN110861324A true CN110861324A (en) | 2020-03-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910959612.6A Withdrawn CN110861324A (en) | 2019-10-10 | 2019-10-10 | Annular production line for PC laminated plates and technological process thereof |
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| Country | Link |
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| CN (1) | CN110861324A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111823316A (en) * | 2020-07-20 | 2020-10-27 | 贵州大学 | Annular peeling and separating device for passion fruits |
| CN111873073A (en) * | 2020-07-28 | 2020-11-03 | 琪士机械科技(湖北)有限公司 | Full-automatic servo hydraulic die-cutting machine for three-dimensional books |
| CN112917665A (en) * | 2021-02-22 | 2021-06-08 | 苏州嘉盛远大建筑工业有限公司 | High-efficient precast concrete component production water line |
| CN113060494A (en) * | 2021-03-17 | 2021-07-02 | 莱芜新希望六和食品有限公司 | Hoof and toe seam unhairing operation assembly line |
-
2019
- 2019-10-10 CN CN201910959612.6A patent/CN110861324A/en not_active Withdrawn
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111823316A (en) * | 2020-07-20 | 2020-10-27 | 贵州大学 | Annular peeling and separating device for passion fruits |
| CN111873073A (en) * | 2020-07-28 | 2020-11-03 | 琪士机械科技(湖北)有限公司 | Full-automatic servo hydraulic die-cutting machine for three-dimensional books |
| CN111873073B (en) * | 2020-07-28 | 2022-04-08 | 琪士机械科技(湖北)有限公司 | Full-automatic servo hydraulic die-cutting machine for three-dimensional books |
| CN112917665A (en) * | 2021-02-22 | 2021-06-08 | 苏州嘉盛远大建筑工业有限公司 | High-efficient precast concrete component production water line |
| CN113060494A (en) * | 2021-03-17 | 2021-07-02 | 莱芜新希望六和食品有限公司 | Hoof and toe seam unhairing operation assembly line |
| CN113060494B (en) * | 2021-03-17 | 2022-06-07 | 莱芜新希望六和食品有限公司 | Hoof toe seam operation assembly line that moults |
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