CN110850752A - Forklift shutter control system - Google Patents
Forklift shutter control system Download PDFInfo
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- CN110850752A CN110850752A CN201910744491.3A CN201910744491A CN110850752A CN 110850752 A CN110850752 A CN 110850752A CN 201910744491 A CN201910744491 A CN 201910744491A CN 110850752 A CN110850752 A CN 110850752A
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- 238000001514 detection method Methods 0.000 claims abstract description 47
- 230000001360 synchronised effect Effects 0.000 claims description 18
- 230000002441 reversible effect Effects 0.000 claims description 10
- 238000004891 communication Methods 0.000 claims description 9
- 238000006243 chemical reaction Methods 0.000 claims description 6
- 238000012544 monitoring process Methods 0.000 claims description 2
- 238000001816 cooling Methods 0.000 abstract description 6
- 239000003990 capacitor Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 239000000110 cooling liquid Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 230000005670 electromagnetic radiation Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000010721 machine oil Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Forklifts And Lifting Vehicles (AREA)
- Electric Propulsion And Braking For Vehicles (AREA)
Abstract
The invention discloses a forklift shutter control system, which comprises a control system, a control system and a control module, wherein the control system comprises a control module; the signal acquisition unit is used for acquiring control parameter signals; the MCU module is used for receiving the control parameter signal and outputting a control signal; the execution unit receives the control signal and controls the shutter to be opened or closed or stopped; the signal acquisition unit is connected with the input end of the MCU module, the execution unit is connected with the output end of the MCU module, and the execution unit is connected with the drive circuit; the signal acquisition unit includes control switch detection circuitry, temperature detection circuitry, position detection circuitry, the execution unit includes switch drive control circuit, this application simple structure, and reliable operation has intelligently realized industrial vehicle engine cooling system's automatic control, has improved the adaptability of engine to different operational environment temperatures, improves the work efficiency of engine.
Description
Technical Field
The invention relates to the technical field of forklifts, in particular to a forklift shutter control system.
Background
With the rapid development of market economy, the application field of the forklift is more and more extensive, and higher requirements on the safety, intelligence, comfort and the like of the forklift are also provided. The traditional forklift engine cooling system is air-cooled exhaust cooling, a fan is rigidly connected with an engine, and the exhaust speed and the exhaust volume of the fan are determined by the rotating speed of the engine and are unrelated to the temperature of a use environment.
The traditional forklift engine cooling system has the following defects: when the forklift is used in a high and cold environment, the exhaust fan of the engine works all the time, and partial heat is taken away, so that the temperature of the cooling liquid of the engine is not increased favorably. The long-term low-temperature operation is caused, the abrasion of parts is aggravated, the oil consumption is increased, and the exhaust emission is worsened. In addition, the water temperature is lower，The warm air blower in the cockpit has poor effect, and a driver cannot tolerate the operation in a low-temperature environment.
For fork truck be applicable to operation under the low temperature environment, some producers have also given the solution: 1) the engine adopts the machine oil electric heating scheme, is applicable to the engine and starts fast, nevertheless is limited to the hoisting temperature, and leads to the battery insufficient voltage easily. 2) The cooling system adopts the scheme of the electronic fan, the rotating speed of the fan is judged according to the water temperature of the detected radiator, the cost of the product is high, the shutdown time of the forklift is long after the electronic fan breaks down, and the requirement on the operation efficiency of a customer cannot be met.
Disclosure of Invention
The invention aims to provide a forklift shutter control system to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a forklift shutter control system comprises;
the signal acquisition unit is used for acquiring control parameter signals;
the MCU module is used for receiving the control parameter signal and outputting a control signal;
the execution unit receives the control signal and controls the shutter to be opened or closed or stopped;
the signal acquisition unit is connected with the input end of the MCU module, the execution unit is connected with the output end of the MCU module, and the execution unit is connected with the drive circuit;
the signal acquisition unit comprises a control switch detection circuit, a temperature detection circuit and a position detection circuit, and the execution unit comprises a switch driving control circuit.
As a further scheme of the invention: and the power input end of the MCU module is connected with a DC-DC power conversion circuit for providing the working voltage of the MCU module.
As a further scheme of the invention: the input end of the MCU module is connected with a motor current detection circuit for monitoring a shutter driving motor, and the motor current detection circuit is connected with the driving control circuit.
As a further scheme of the invention: the input of MCU module is connected with CAN communication adapter circuit, CAN communication adapter circuit and fork truck CAN bus connection.
As a further scheme of the invention: the input end of the control switch detection circuit is communicated with a forced switch signal, and the forced switch signal comprises a forced closing signal and a forced opening signal.
As a further scheme of the invention: the input end of the position detection circuit is connected with a limit switch signal, and the limit switch signal comprises a shutter full-open position signal and a shutter full-close position signal.
As a further scheme of the invention: the input end of the temperature detection circuit is connected with a temperature sensor for detecting the temperature of the forklift engine.
As a further scheme of the invention: the MCU module is a singlechip.
As a further scheme of the invention: the execution unit comprises a synchronous motor used for controlling the shutter to rotate, and the synchronous motor is communicated with a power supply through a driving circuit.
As a further scheme of the invention: the driving circuit comprises a forward rotation control circuit and a reverse rotation control circuit, and the forward rotation control circuit and the reverse rotation control circuit are communicated with the output end of the switch driving control circuit.
Compared with the prior art, the invention has the beneficial effects that:
1. the position detection circuit, the driving circuit and the motor current detection circuit are arranged, so that the opening and closing of the shutter can be controlled through the positive and negative directions of the driving circuit, the shutter is positioned through the position detection circuit to ensure the accuracy of the opening angle of the shutter, and meanwhile, the working current of the motor is monitored in real time through the motor detection circuit to ensure the working stability of the motor;
2. the method comprises the steps that a temperature detection circuit, a control switch detection circuit and a position detection circuit are arranged, the real-time position of the shutter is determined according to the three parameters, the opening angle of the shutter required under the current working condition is determined, and then a synchronous motor is controlled to drive the shutter to rotate to the required angle;
3. according to the control system, the CAN communication adapter is arranged, so that the MCU module CAN acquire required control parameter information from a forklift CAN line through the CAN bus adapter, and meanwhile, the MCU is directly communicated with the parameter acquisition circuit, so that two parameter acquisition channels which are backups of each other are formed, and the stability and the pit risk capability of the control system are ensured;
4, this application simple structure, reliable operation has intelligently realized industrial vehicle engine cooling system's automatic control, has improved the adaptability of engine to different operational environment temperatures, improves the work efficiency of engine.
Drawings
FIG. 1 is a schematic diagram of the system of the present application;
FIG. 2 is a schematic diagram of the MUC circuit of the present embodiment;
FIG. 3 is a control switch detection circuit according to the present embodiment;
FIG. 4 is a detection circuit of the temperature sensor of the present embodiment;
FIG. 5 is a CAN adapter circuit of the present embodiment;
FIG. 6 is a position detecting circuit of the present embodiment;
fig. 7 is a motor current detection circuit of the present embodiment;
FIG. 8 is a DC-DC power conversion circuit of the present embodiment;
fig. 9 is a schematic diagram of a drive control circuit of the present embodiment.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in fig. 1, in an embodiment of the present invention, a forklift shutter control system includes;
MCU module, MCU pass through CAN adapter circuit and fork truck CAN bus connection, and then CAN acquire fork truck control parameter information through the CAN bus, and in this embodiment, shutter control parameter mainly includes compulsory switch signal, engine temperature signal. The position limiting position signal of the louver is also connected with a signal acquisition unit at the input end of the MCU, the signal acquisition unit comprises a control switch detection circuit, a temperature detection circuit and a position detection circuit, and further, when the MCU module cannot pass through a CAN bus or control parameter information, required control parameter information CAN be directly obtained through the signal acquisition unit, so that the reliability of the system is improved;
the output end of the MCU is connected with an execution unit, the execution unit comprises a switch driving control circuit and a synchronous motor for driving the shutter to rotate, the synchronous motor is communicated with a forklift circuit through a driving circuit, the driving circuit comprises a forward rotation control circuit and a reverse rotation control circuit, the forward rotation control circuit and the reverse rotation control circuit are communicated with the output end of the switch driving control circuit, when the MCU module outputs a forward rotation signal of the synchronous motor, the switch driving control circuit controls the forward rotation control circuit to be communicated, at the moment, the synchronous motor is positively connected with a forklift power supply, the synchronous motor positively rotates, when the MCU module outputs a reverse rotation signal of the synchronous motor, the switch driving control circuit controls the reverse rotation control circuit to be communicated, at the moment, the synchronous motor is reversely connected with; the negative electrode of the driving circuit is connected with the MCU module through the motor current detection circuit, so that the motor current in the motor driving circuit can be monitored through the motor current detection circuit to ensure the safety of the synchronous motor;
the input end of the control switch detection circuit is communicated with a forced switch signal, the output end of the control switch detection circuit is communicated with the MCU module, and then the forced switch signal is directly transmitted to the MCU module and comprises a forced closing signal and a forced opening signal; the input end of the position detection circuit is connected with a limit switch signal, the output end of the position detection circuit is communicated with the MCU module, the limit switch signal comprises a full-open position signal and a full-closed position signal of the shutter, the input end of the temperature detection circuit is connected with a temperature sensor for detecting the temperature of the forklift engine, and the output end of the temperature detection circuit is communicated with the MCU module so as to provide an engine temperature signal for the MCU module;
the MCU module is connected with a forklift power supply, a DC-DC power supply conversion circuit is arranged between the forklift power supply positive electrode wiring and the MCU module, and stable working voltage is provided for the MCU module through the DC-DC power supply conversion circuit.
As shown in fig. 2, in the MCU module of this embodiment, in this embodiment, the ECU module employs a single chip microcomputer MC9S12XS128, and the single chip microcomputer MC9S12XS128 is a high-performance 16-bit single chip microcomputer for the automotive electronics market, and has the characteristics of high speed, strong function, low cost, low power consumption, and the like;
as shown in fig. 3, the control switch detection circuit of this embodiment includes a resistor R10, one end of which is connected to a direction switch signal, and the other end of which is connected to the first input end of a capacitor C8 and a first input end of an optocoupler U2A, respectively, the resistor R10 and the capacitor C8 form a first RC filter circuit, the capacitor C8 is connected in parallel to the first input end and the second input end of the optocoupler U2A, the output end of the optocoupler U2A is connected to the PA0 pin of the monolithic processor MC9S12XS128 and one end of a resistor R11, and the other end of the resistor R11 is grounded;
as shown in fig. 4, in the temperature sensor detecting circuit of this embodiment, the voltage regulator DZ1 provides a stable voltage, which is divided by the resistors R3, R4, and R5, and R5 makes the voltage follower a1 output a stable bridge operating voltage of 2.5V, and makes the thermistor operating current less than 1Ma, thereby avoiding affecting the measurement accuracy. The resistance value of the PTC thermistor at 25 ℃ is 1k, R8ye xze1K, the bridge is leveled, when the temperature deviates from 25 ℃, the bridge is unbalanced, and the output voltage difference is amplified and then output;
as shown in fig. 5, the CAN adapter circuit of the present embodiment adds TVS and PTC resistor after the explosion protection. The TVS can clamp the pressure difference of the bus below 6.8V, so that when the TVS is disturbed, the TVS can play a role in protection quickly; and the PTC resistor protects the transceiver from the impact of an overcurrent. A small capacitor of 30 pF is respectively connected between the CAN H and the CAN L and the ground, so that the functions of filtering high-frequency interference and preventing electromagnetic radiation on the bus CAN be achieved;
as shown in fig. 6, the position detection circuit of the present embodiment includes a voltage divider circuit, a low pass filter, and a comparator, and the position detection battery is a common circuit in the art, and therefore, the details are not repeated herein;
as shown in fig. 7, the motor current detection circuit of the motor current detection circuit includes R7 as a sampling resistor, which is connected in series in a loop of the synchronous motor driving circuit, and forms a differential amplifier with an operational amplifier as a center, R1-R6 set amplifier gains, R5 is used to boost the sampled voltage value at the same time, so that the output of the amplifier is in an ideal range, and C2 and R8 are used for filtering;
as shown in fig. 8, the DC-DC power conversion circuit includes a power switch circuit and an output filter circuit, and maintains the output voltage at 12V by using voltage feedback closed-loop control, and the control circuit includes a PWM control circuit, a MOSFET drive circuit, an output voltage feedback and overcurrent protection circuit, and as shown in fig. 9, the switching drive control circuit includes a limit switch, a relay switch, a motor and a capacitor, and is used to complete the forward rotation, the reverse rotation and the stop rotation of the motor.
When the forklift is used, when the forklift is started, the MCU module outputs a control signal for the reversal of the louver to the switch driving control circuit, then the driving control circuit is switched on the reversal driving circuit, so that the synchronous motor is reversely connected with a power supply to drive the synchronous motor to reverse, the louver is closed, when the louver is completely closed, a limit switch signal is triggered, the position detection circuit monitors the fully closed position signal of the louver and transmits the MCU module, the MCU module outputs a signal for stopping the rotation of the synchronous motor, then the temperature of the engine is collected through the temperature sensor, then the MCU module receives a temperature signal of the engine through the CAN communication adapter or the temperature detection circuit and sends out a control signal, when the temperature of cooling liquid of the engine is less than 50 ℃, the louver is completely closed to reduce the heat dissipation of the engine and improve the temperature of an engine room, at the moment, the synchronous motor, the state is suitable for cold start in a cold environment, and is beneficial to quickly raising the temperature of the engine and exerting the working efficiency of the engine; when the temperature sensor detects that the temperature of the engine coolant is 50-85 ℃, the louver is opened 2/3, so that the radiator is suitable for reducing the efficiency of the radiator and improving the water temperature when the temperature is lower in winter, and the warm air effect of the warm air blower can be quickly obtained; when the system detects that the temperature of the engine coolant is higher than 85 ℃, the louver is fully opened, and the louver is suitable for the environment with higher temperature, so that the heat dissipation effect of the radiator is maximized
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. A forklift shutter control system is characterized by comprising;
the signal acquisition unit is used for acquiring control parameter signals;
the MCU module is used for receiving the control parameter signal and outputting a control signal;
the execution unit receives the control signal and controls the shutter to be opened or closed or stopped;
the signal acquisition unit is connected with the input end of the MCU module, the execution unit is connected with the output end of the MCU module, and the execution unit is connected with the drive circuit;
the signal acquisition unit comprises a control switch detection circuit, a temperature detection circuit and a position detection circuit, and the execution unit comprises a switch driving control circuit.
2. The forklift shutter control system according to claim 1, wherein a power input end of the MCU module is connected to a DC-DC power conversion circuit for supplying an operating voltage of the MCU module.
3. The forklift shutter control system according to claim 1, wherein a motor current detection circuit for monitoring a shutter drive motor is connected to an input end of the MCU module, and the motor current detection circuit is connected to the drive control circuit.
4. The forklift shutter control system according to claim 1, wherein an input end of the MCU module is connected to a CAN communication adapter circuit, and the CAN communication adapter circuit is connected to a forklift CAN bus.
5. The forklift shutter control system of claim 1, wherein the input of the control switch detection circuit is in communication with a forced switch signal, the forced switch signal comprising a forced off signal and a forced on signal.
6. The forklift shutter control system according to claim 1, wherein the input terminal of the position detection circuit is connected with limit switch signals, and the limit switch signals comprise a shutter fully-open position signal and a shutter fully-closed position signal.
7. The forklift shutter control system according to claim 1, wherein a temperature sensor for detecting a temperature of a forklift engine is connected to an input terminal of the temperature detection circuit.
8. The forklift shutter control system according to claim 1, wherein the MCU module is a single chip microcomputer.
9. The forklift shutter control system as recited in claim 1, wherein the actuator unit includes a synchronous motor for controlling rotation of the shutter, the synchronous motor being in communication with a power source through a drive circuit.
10. The forklift shutter control system according to claim 1, wherein the drive circuit includes a forward rotation control circuit and a reverse rotation control circuit, the forward rotation control circuit and the reverse rotation control circuit being in communication with an output of the switch drive control circuit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910744491.3A CN110850752A (en) | 2019-08-13 | 2019-08-13 | Forklift shutter control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910744491.3A CN110850752A (en) | 2019-08-13 | 2019-08-13 | Forklift shutter control system |
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| CN110850752A true CN110850752A (en) | 2020-02-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910744491.3A Pending CN110850752A (en) | 2019-08-13 | 2019-08-13 | Forklift shutter control system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113090396A (en) * | 2021-03-17 | 2021-07-09 | 葛洲坝能源重工有限公司 | Intelligent self-maintenance system for electric shutter of diesel generator set box |
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| CN102830732A (en) * | 2012-09-21 | 2012-12-19 | 三一重机有限公司 | Temperature control system, temperature control method and device and electronic control unit |
| CN103863095A (en) * | 2014-03-19 | 2014-06-18 | 扬州亚星客车股份有限公司 | Engine compartment temperature control electronic louver device and control method |
| US20160168906A1 (en) * | 2014-12-16 | 2016-06-16 | Qmotion Incorporated | Remote controlled motorized wand for controlling blinds |
| CN207115121U (en) * | 2017-08-24 | 2018-03-16 | 西安志胜机电有限公司 | A kind of well fluid level tester |
| CN109404525A (en) * | 2018-11-16 | 2019-03-01 | 安徽合力股份有限公司 | Counterbalanced lift truck automatic gear shifting control system |
| CN210244124U (en) * | 2019-08-13 | 2020-04-03 | 安徽合力股份有限公司 | Forklift shutter control system |
-
2019
- 2019-08-13 CN CN201910744491.3A patent/CN110850752A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102830732A (en) * | 2012-09-21 | 2012-12-19 | 三一重机有限公司 | Temperature control system, temperature control method and device and electronic control unit |
| CN103863095A (en) * | 2014-03-19 | 2014-06-18 | 扬州亚星客车股份有限公司 | Engine compartment temperature control electronic louver device and control method |
| US20160168906A1 (en) * | 2014-12-16 | 2016-06-16 | Qmotion Incorporated | Remote controlled motorized wand for controlling blinds |
| CN207115121U (en) * | 2017-08-24 | 2018-03-16 | 西安志胜机电有限公司 | A kind of well fluid level tester |
| CN109404525A (en) * | 2018-11-16 | 2019-03-01 | 安徽合力股份有限公司 | Counterbalanced lift truck automatic gear shifting control system |
| CN210244124U (en) * | 2019-08-13 | 2020-04-03 | 安徽合力股份有限公司 | Forklift shutter control system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113090396A (en) * | 2021-03-17 | 2021-07-09 | 葛洲坝能源重工有限公司 | Intelligent self-maintenance system for electric shutter of diesel generator set box |
| CN113090396B (en) * | 2021-03-17 | 2023-02-28 | 葛洲坝能源重工有限公司 | Intelligent self-maintenance system for electric shutter of diesel generator set box |
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