CN110845814A - Nylon microsphere modified photocuring resin composite material for 3D printing and preparation method thereof - Google Patents

Nylon microsphere modified photocuring resin composite material for 3D printing and preparation method thereof Download PDF

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Publication number
CN110845814A
CN110845814A CN201810822593.8A CN201810822593A CN110845814A CN 110845814 A CN110845814 A CN 110845814A CN 201810822593 A CN201810822593 A CN 201810822593A CN 110845814 A CN110845814 A CN 110845814A
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China
Prior art keywords
nylon
composite material
resin composite
microsphere
modified
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CN201810822593.8A
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Chinese (zh)
Inventor
杨桂生
夏厚胜
李兰杰
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Shanghai Genius Advanced Materials Group Co Ltd
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Shanghai Genius Advanced Materials Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • C08L33/062Copolymers with monomers not covered by C08L33/06
    • C08L33/064Copolymers with monomers not covered by C08L33/06 containing anhydride, COOH or COOM groups, with M being metal or onium-cation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/24Homopolymers or copolymers of amides or imides
    • C08L33/26Homopolymers or copolymers of acrylamide or methacrylamide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/14Polymer mixtures characterised by other features containing polymeric additives characterised by shape
    • C08L2205/18Spheres

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)

Abstract

The invention discloses a nylon microsphere modified light-cured resin composite material for 3D printing, which is prepared from the following raw materials: 70-100 parts of light-cured resin, 0-30 parts of nylon microspheres, 0-2 parts of coupling agent and 0-1 part of photoinitiator. The invention also discloses a preparation method of the nylon microsphere modified light-cured resin composite material. The light-cured resin is modified by the nylon microspheres, so that the problems of part deformation, warping, cracking and the like during curing shrinkage and the problems of non-ideal wear resistance and scratch resistance are solved, and the product has the advantages of high size precision, wear resistance, scratch resistance and the like.

Description

Nylon microsphere modified photocuring resin composite material for 3D printing and preparation method thereof
Technical Field
The invention belongs to the technical field of polymer 3D printing materials, and relates to a nylon microsphere modified photocuring resin composite material for 3D printing and a preparation method thereof.
Background
The Stereolithography (SLA) process is based on the principle of photopolymerization of liquid photocurable resins. The liquid material can rapidly generate photopolymerization reaction under the irradiation of ultraviolet light with certain wavelength and power, the molecular weight is increased rapidly, and the material is converted from a liquid state to a solid state. The material for photocuring rapid molding is liquid photosensitive resin which mainly comprises oligomer, photoinitiator and diluent. The oligomer is the main body of photosensitive resin, is a base material containing unsaturated functional group, and its terminal has polymerizable active group, once it has active species, it can be continuously polymerized and grown, and once polymerized, its molecular weight can be quickly raised, and can be quickly made into solid. The photoinitiator is a special group for exciting the crosslinking reaction of the photosensitive resin, can become a free group with high activity when acted by photons with specific wavelength, acts on the high molecular polymer of the base material to generate the crosslinking reaction, and changes the original linear polymer into a reticular polymer so as to be presented as a solid state. The properties of the photoinitiator determine the degree and speed of curing of the photosensitive resin. The diluent is a functional monomer, has unsaturated double bonds in the structure, such as vinyl, allyl and the like, can adjust the viscosity of the oligomer, is not easy to volatilize, and can participate in polymerization.
The linear shrinkage rate of the light-cured resin is about 3% in the 3D printing and curing process, the curing shrinkage causes the problems of part deformation, warping, cracking and the like, the precision of the molded part is influenced, and the low-shrinkage resin is beneficial to molding the high-precision part. In addition, the surface hardness of the light-cured resin molding products of partial varieties is low, and the problems of abrasion resistance and non-ideal scratch resistance exist. Therefore, attempts have been made to add nano ceramic powder, short fibers, etc. to SLA photocurable resins to solve the above problems and to improve the material strength and heat resistance. However, the compatibility of inorganic powder materials and organic light-cured resins is poor, the inorganic powder materials are easy to precipitate in low-viscosity grade light-cured resins, the shapes of part of inorganic powder are irregular, the surface area is large, and the viscosity of the resin is greatly increased due to the addition of a small amount of the inorganic powder materials.
Disclosure of Invention
In order to solve the above problems, a first object of the present invention is to provide a photocurable resin composite material modified with nylon microspheres for 3D printing.
The second purpose of the invention is to provide a preparation method of the photo-curing resin composite material modified by the nylon microspheres for 3D printing.
The technical scheme of the invention is as follows:
the invention relates to a nylon microsphere modified light-cured resin composite material for 3D printing, which is prepared from the following raw materials:
in an embodiment of the present invention, the photo-curable resin is prepared by copolymerizing a photo-curable acrylic resin with methacrylates and other olefin monomers, and has a molecular weight of 2000-.
In a specific embodiment of the present invention, the photocurable resin is one or more of a methyl methacrylate/acrylic acid copolymer, a methacrylate-methacrylic acid copolymer, or an acrylic acid-acrylamide-cetyl methacrylate copolymer.
In a specific embodiment of the present invention, the spherical polyamide powder with the particle size of the nylon microsphere of 0.1-100um comprises one or more of nylon 6 microsphere, nylon 12 microsphere, nylon 6/12 microsphere or nylon 11 microsphere.
In an embodiment of the invention, the nylon microsphere is arkema nylon powder Orgasol@One or more of PA 122002 ES6 NAT3, PA 61002 ES4 NAT 1 or PA 6/123502D NAT 1.
In a specific embodiment of the present invention, the coupling agent is one or more of a silane coupling agent and a titanate coupling agent.
In a specific embodiment of the invention, the coupling agent is one or more of an epoxy silane coupling agent KH560, an amino silane coupling agent KH550 or a vinyl silane coupling agent KH 171.
In a specific embodiment of the present invention, the photoinitiator is one or more of acetophenone derivatives, aromatic ketones, diaryl iodonium salts, or triaryl sulfonium salts.
In a specific embodiment of the present invention, the photoinitiator is one or more selected from 2-hydroxy-2-methyl-1-phenyl acetone, 1-hydroxycyclohexyl ketone, 2, 4, 6-trimethyl benzophenone, 4-methyl benzophenone, 4 '-dimethyl diphenyl iodonium hexafluorophosphate, 4-methyl-4' -isobutyl diphenyl iodonium hexafluorophosphate, 4-chlorophenyl diphenyl sulfide hexafluorophosphate or 3-nitrophenyldiphenyl sulfide hexafluorophosphate.
The invention also discloses a preparation method of the nylon microsphere modified photocuring resin composite material for 3D printing, which comprises the steps of putting 0-30 parts of nylon microspheres into a high-speed mixer preheated to 20-200 ℃, adding 0-2 parts of coupling agent, mixing at high speed for 5-60min, cooling to below 80 ℃, adding 70-100 parts of photocuring resin and 0-1 part of photoinitiator into a homogenizer, and uniformly stirring to obtain the nylon microsphere modified photocuring resin composite material.
Compared with the prior art, the invention has the following beneficial effects:
since the density and polarity of the nylon resin are close to those of the SLA photocurable resin, and the surface area of the high sphericity powder of the nylon resin is lower than that of the irregular morphology powder of the inorganic material. Therefore, the viscosity increase of the system is lower at the same loading. In addition, the 'ball effect' of the spherical particles can bring special hand feeling of the material, and obviously improve the wear resistance and scratch resistance of the matrix material, so the nylon microspheres are added into the liquid light-cured resin, and the size precision, wear resistance and scratch resistance of the product are obviously improved.
Detailed Description
The invention will be further illustrated with reference to the following specific examples. It should be understood that these examples are only for illustrating the present invention and are not intended to limit the scope of the present invention. In practice, the invention will be understood to cover all modifications and variations of this invention provided they come within the scope of the appended claims.
Example 1
Adding 1kg of nylon 12 microspheres with the average particle size of 10um into a 2L high-speed mixer preheated to 150 ℃, adding 10g of organic titanate coupling agent NXT-105, mixing at high speed for 20min, and cooling the treated nylon 12 microspheres to 50 ℃. The processed nylon microsphere powder is added into 9kg of SP-RD204 photocuring resin (a commercial product of a new Changzhou Longtu material) to obtain the photocuring resin material modified by the nylon microspheres for 3D printing, and compared with the photocuring resin modified by not adding the nylon microspheres, the molding shrinkage is reduced by 15%. The scratch resistance of the photo-cured sample is tested according to the method specified in the ISO 7724 standard, and compared with a blank sample without the added nylon 12 microspheres, the scratch resistance grade of the sample in the embodiment is improved from grade 2 to grade 5.
Example 2
1kg of nylon 6 microspheres with the average particle size of 20um is added into a 2L high-speed mixer preheated to 150 ℃, 10g of silane coupling agent KH560 is added for high-speed mixing for 20min, and the treated nylon 6 microspheres are cooled to 50 ℃. Mixing the nylon 6 microspheres treated by the coupling agent and 4kg of 3, 4-epoxy cyclohexyl methyl-3, 4-epoxy cyclohexyl formic ether/tetrahydrofuran solution (50 wt%) in a beaker, and carrying out ultrasonic treatment for 36h by using an ultrasonic instrument with the power of 32W and the frequency of 40 KHz; and adding 0.1Kg of triaryl hexafluoro phosphonium phosphate sulfonium salt, 0.08Kg of 1-hydroxycyclohexyl acetophenone and 0.03g of dimethyl carbinol benzyl alcohol into the mixed solution, and distilling under reduced pressure to remove a tetrahydrofuran solvent to obtain the modified light-cured resin, wherein the modified light-cured resin is stored in a dark place, and the molding shrinkage is reduced by 20% compared with the light-cured resin without the nylon microsphere. The scratch resistance of the photo-cured sample is tested according to the method specified in the ISO 7724 standard, and compared with a blank sample without the nylon 6 microspheres, the scratch resistance grade of the sample in the embodiment is improved from grade 2 to grade 5.
Example 3
1.5kg of nylon 6/12 microspheres with the average particle size of 10um are added into a 2L high-speed mixer preheated to 150 ℃, 10g of silane coupling agent KH560 is added for high-speed mixing for 20min, and the treated nylon 6 microspheres are cooled to 50 ℃. Mixing the nylon 6 microspheres treated by the coupling agent and 3.5kg of 3, 4-epoxy cyclohexyl methyl-3, 4-epoxy cyclohexyl formic ether/tetrahydrofuran solution (50 wt%) in a beaker, and carrying out ultrasonic treatment for 36h by using an ultrasonic instrument with the power of 32W and the frequency of 40 KHz; and adding 0.1Kg of triaryl hexafluoro phosphonium phosphate sulfonium salt, 0.08Kg of 1-hydroxycyclohexyl acetophenone and 0.03g of dimethyl carbinol benzyl alcohol into the mixed solution, and distilling under reduced pressure to remove a tetrahydrofuran solvent to obtain the modified light-cured resin, wherein the molding shrinkage rate of the modified light-cured resin is reduced by 20% compared with that of the light-cured resin without the added nylon microspheres. The light-cured sample is tested for scratch resistance according to the method specified in the ISO 7724 standard, and compared with a blank sample without the added nylon 6/12 microspheres, the scratch resistance grade of the sample in the embodiment is improved from grade 2 to grade 5.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (10)

1. The nylon microsphere modified light-cured resin composite material for 3D printing is characterized by being prepared from the following raw materials:
Figure FDA0001741384790000011
2. the photo-curable resin composite material modified by nylon microspheres for 3D printing as claimed in claim 1, wherein the photo-curable resin is prepared by copolymerizing photo-curable acrylic resin with methacrylate and other olefin monomers, and has a molecular weight of 2000-.
3. The nylon microsphere modified light-cured resin composite material for 3D printing according to claim 1 or 2, wherein the light-cured resin is one or more of methyl methacrylate/acrylic acid copolymer, methacrylate-methacrylic acid copolymer or acrylic acid-acrylamide-cetyl methacrylate copolymer.
4. The nylon microsphere modified photocurable resin composite material for 3D printing according to claim 1, wherein the nylon microsphere is spherical polyamide powder with a particle size of 0.1-100um, and comprises one or more of nylon 6 microsphere, nylon 12 microsphere, nylon 6/12 microsphere or nylon 11 microsphere.
5. The photo-curable resin composite material modified by nylon microspheres for 3D printing according to claim 1 or 4, wherein the nylon microspheres are Achima nylon powder Orgasol@One or more of PA 122002 ES6 NAT3, PA 61002 ES4 NAT 1 or PA 6/123502D NAT 1.
6. The nylon microsphere modified photocurable resin composite material for 3D printing according to claim 1, wherein the coupling agent is one or more of silane coupling agents and titanate coupling agents.
7. The nylon microsphere modified photocurable resin composite material for 3D printing according to claim 1 or 6, wherein the coupling agent is one or more of epoxy silane coupling agent KH560, amino silane coupling agent KH550 or vinyl silane coupling agent KH 171.
8. The photo-curing resin composite material modified by nylon microspheres for 3D printing as claimed in claim 1, wherein the photo-initiator is one or more of acetophenone derivatives, aromatic ketones, diaryl iodonium salts or triaryl sulfonium salts.
9. The photocurable resin composite material modified with nylon microspheres for 3D printing according to claim 1 or 8, wherein the photoinitiator is one or more of 2-hydroxy-2-methyl-1-phenyl acetone, 1-hydroxycyclohexyl ketone, 2, 4, 6-trimethylbenzophenone, 4-methylbenzophenone, 4 '-dimethyldiphenyliodonium hexafluorophosphate, 4-methyl-4' -isobutyldiphenyliodonium hexafluorophosphate, 4-chlorophenyldiphenylsulfonium hexafluorophosphate or 3-nitrophenyldiphenylsulfonium hexafluorophosphate.
10. The preparation method of the nylon microsphere modified photocurable resin composite material for 3D printing as claimed in any one of claims 1 to 9, characterized in that 0-30 parts of nylon microspheres are placed into a high-speed mixer preheated to 20-200 ℃, 0-2 parts of coupling agent is added to be mixed at high speed for 5-60min, then the mixture is cooled to below 80 ℃, and the mixture is added into a homogenizer together with 70-100 parts of photocurable resin and 0-1 part of photoinitiator to be uniformly stirred, so as to prepare the nylon microsphere modified photocurable resin composite material.
CN201810822593.8A 2018-07-24 2018-07-24 Nylon microsphere modified photocuring resin composite material for 3D printing and preparation method thereof Pending CN110845814A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104250436A (en) * 2013-06-26 2014-12-31 合肥杰事杰新材料股份有限公司 Nylon microsphere modified photosensitive resin, its preparation method, and its application in 3D printing
CN104250437A (en) * 2013-06-26 2014-12-31 合肥杰事杰新材料股份有限公司 Modified nylon microsphere material and its application in 3D printing
CN104910614A (en) * 2015-06-23 2015-09-16 青岛科技大学 Low-warpage nylon powder composite material for 3D printing and preparation method thereof
CN105542628A (en) * 2016-02-01 2016-05-04 深圳市思迈科新材料有限公司 3D (three dimensional) print light-cured resin composition and preparation method thereof
CN108148355A (en) * 2016-12-05 2018-06-12 合肥杰事杰新材料股份有限公司 It is a kind of for nylon micro-sphere composite material of Stereolithography and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104250436A (en) * 2013-06-26 2014-12-31 合肥杰事杰新材料股份有限公司 Nylon microsphere modified photosensitive resin, its preparation method, and its application in 3D printing
CN104250437A (en) * 2013-06-26 2014-12-31 合肥杰事杰新材料股份有限公司 Modified nylon microsphere material and its application in 3D printing
CN104910614A (en) * 2015-06-23 2015-09-16 青岛科技大学 Low-warpage nylon powder composite material for 3D printing and preparation method thereof
CN105542628A (en) * 2016-02-01 2016-05-04 深圳市思迈科新材料有限公司 3D (three dimensional) print light-cured resin composition and preparation method thereof
CN108148355A (en) * 2016-12-05 2018-06-12 合肥杰事杰新材料股份有限公司 It is a kind of for nylon micro-sphere composite material of Stereolithography and preparation method thereof

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Application publication date: 20200228