CN110842055B - Prefabricated component template orthotic devices - Google Patents

Prefabricated component template orthotic devices Download PDF

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Publication number
CN110842055B
CN110842055B CN201911131637.3A CN201911131637A CN110842055B CN 110842055 B CN110842055 B CN 110842055B CN 201911131637 A CN201911131637 A CN 201911131637A CN 110842055 B CN110842055 B CN 110842055B
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CN
China
Prior art keywords
driving wheel
bevel gear
wheel
gear
electric push
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CN201911131637.3A
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Chinese (zh)
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CN110842055A (en
Inventor
陈立培
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Heilongjiang Railway Investment Prefabricated Components Co ltd
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Dongtai Xinfuda Machinery Co ltd
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Publication of CN110842055A publication Critical patent/CN110842055A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/06—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length by rubbing contact, e.g. by brushes, by pads
    • B08B1/12—
    • B08B1/145—
    • B08B1/165—
    • B08B1/32—
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/02—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
    • B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003—Positioning devices

Abstract

The invention relates to the technical field of prefabricated part template production, in particular to a prefabricated part template correction device. The invention aims to provide a prefabricated part template correction device. A prefabricated part template correcting device comprises a base, a supporting frame and the like; the top end of the base is welded with the support frame. The invention achieves the effects of performing rapid rotation conversion on templates with different bending degrees through the semi-circle type rotating template rolling correction mechanism, then performing rolling type leveling on the templates through the electromagnet movable fixing mechanism matched with the semi-circle type rotating template rolling correction mechanism, then performing rapid position transfer on the templates subjected to coarse correction through the intermittent control template conversion mechanism matched with the fine brushing correction mechanism, performing micro correction cleaning on the templates through the fine brushing correction mechanism, and performing rolling type brushing on the top ends of the templates through the rolling type paint brushing mechanism, thereby realizing reciprocating rolling type rolling correction, intermittent semi-circle type rotating conversion feeding, omnibearing micro correction cleaning and rolling type brushing.

Description

Prefabricated component template orthotic devices
Technical Field
The invention relates to the technical field of prefabricated part template production, in particular to a prefabricated part template correction device.
Background
The prefabricated members are steel, wood or concrete members prefabricated in factories or on site according to design specifications, and the common concrete prefabricated members are building members which are prefabricated in factories by taking concrete as a basic material, and comprise beams, plates, columns, building decoration accessories and the like, the manufacturing of the concrete prefabricated members speeds up the building construction process, greatly shortens the construction period and reduces the production cost, but when the concrete prefabricated members are demolded, the template is generally required to be knocked to pry the prefabricated part for demoulding, so that the template is inevitably damaged to a certain extent, the surface of the template is bent, when the next casting is carried out, the size of the cast prefabricated part does not reach the standard of construction, and further, the construction requirements of the building cannot be met, so that the service life of the building is greatly reduced, and serious potential danger exists.
To sum up, need research and development can correct clear device to the alloy steel template of bending at present, overcome that the manual work among the prior art corrects the degree of difficulty to the alloy steel template of bending big to it is clean to correct completely, can not reuse the template of different degrees of bending, greatly increased manufacturing cost's shortcoming.
Disclosure of Invention
(1) Technical problem to be solved
The invention aims to overcome the defects that in the prior art, the bent alloy steel template is difficult to correct manually, cannot be completely corrected and cleaned, cannot be reused for templates with different bending degrees, and greatly increases the production cost.
The invention is achieved by the following specific technical means:
a prefabricated part template correction device comprises a base, a support frame, a conveyor, an electromagnet movable fixing mechanism, a fine brushing correction mechanism, a rolling type paint brushing mechanism, a control display screen, a half-cycle type rotating template rolling correction mechanism, an intermittent control template conversion mechanism and an alloy steel template; the top end of the base is welded with the support frame; the right part of the top end of the base is welded with the conveyor; the middle right part of the top end of the base is welded with the electromagnet movable fixing mechanism; the middle left part of the top end of the base is welded with the fine brushing correction mechanism, and the front upper part of the fine brushing correction mechanism is connected with the support frame; the left part of the top end of the base is welded with the rolling type painting mechanism, and the front middle right part of the rolling type painting mechanism is connected with the fine brushing correction mechanism; the right middle lower part of the base is connected with the control display screen through a bolt; a semi-circle type rotating template rolling correction mechanism is arranged at the front upper right part of the support frame, and the front middle upper left part of the semi-circle type rotating template rolling correction mechanism is connected with an electromagnet movable fixing mechanism; an intermittent control template switching mechanism is arranged at the front middle upper part of the support frame, the right middle part of the intermittent control template switching mechanism is connected with the semi-circle type rotating template rolling correction mechanism, and the left middle part of the intermittent control template switching mechanism is connected with the fine brushing correction mechanism; and an alloy steel template is arranged in the middle of the top end of the conveyor.
Further, the electromagnet movable fixing mechanism comprises a first driving wheel, a second driving wheel, a first lead screw, a first movable bearing seat, a third driving wheel, a second lead screw, a third lead screw, a first direct current electric push rod, a first supporting plate, a second direct current electric push rod, a third direct current electric push rod, a fourth direct current electric push rod, a second supporting plate, a fifth direct current electric push rod, a sixth direct current electric push rod and an electromagnet; the right side of the first driving wheel is rotationally connected with a second driving wheel through a belt; the rear-side axis of the first driving wheel is rotationally connected with the first screw rod; the right side of the second transmission wheel is rotationally connected with a third transmission wheel through a belt; the rear side axle center of the second transmission wheel is rotationally connected with the second screw rod; the outer surface of the first screw rod is rotationally connected with the first movable bearing seat, and the front inner middle part of the first movable bearing seat is connected with the second screw rod; the front inner middle right part of the first movable bearing seat is rotationally connected with a third screw rod, and the front side axle center of the third screw rod is connected with a third transmission wheel; the right middle lower part of the first movable bearing seat is connected with a first direct current electric push rod; the left middle lower part of the first movable bearing seat is connected with a fourth direct current electric push rod; an electromagnet is arranged at the left part of the top end of the first movable bearing seat; the top end of the first direct current electric push rod is welded with the first supporting plate; the right part of the bottom end of the first supporting plate is welded with the second direct current electric push rod; the top end of the first supporting plate is connected with a third direct current electric push rod; the top end of the fourth direct current electric push rod is welded with the second supporting plate; the left part of the bottom end of the second supporting plate is welded with the fifth direct current electric push rod; the top end of the second supporting plate is connected with a sixth direct current electric push rod; the front shaft center of the first driving wheel is connected with the base through a supporting rod; the front shaft center of the second driving wheel is connected with the base through a supporting rod; the front shaft center of the third driving wheel is connected with the base through a supporting rod; the bottom end of the first movable bearing seat is connected with the base; the bottom end of the first direct current electric push rod is connected with the base; the bottom end of the second direct current electric push rod is connected with the base; the bottom end of the fourth direct current electric push rod is connected with the base; the bottom end of the fifth direct current electric push rod is connected with the base.
Further, the fine brushing correction mechanism comprises a fourth transmission wheel, a first bevel gear, a second bevel gear, a third bevel gear, a fifth transmission wheel, a sixth transmission wheel, a seventh transmission wheel, a second movable bearing seat, a first small-sized rotating cleaning machine, a third movable bearing seat, a second small-sized rotating cleaning machine, a first supporting seat, a fourth screw rod, a first inner thread sliding block, a second inner thread sliding block, a third small-sized rotating cleaning machine, a cleaning tool and a micro correction wheel; the axle center of the fourth driving wheel is rotationally connected with the first bevel gear; the right side of the outer surface of the first bevel gear is rotationally connected with the second bevel gear; the axle center of the first bevel gear is rotationally connected with the third bevel gear through a rotating shaft; the second bevel gear core is rotationally connected with the fourth screw rod; a fifth driving wheel is arranged on the right side of the third bevel gear; the left upper part of the fifth driving wheel is rotationally connected with the sixth driving wheel through a belt; the right upper part of the fifth driving wheel is rotationally connected with the seventh driving wheel through a belt; the rear side axle center of the fifth driving wheel is rotationally connected with the first supporting seat; the rear side axle center of the sixth driving wheel is rotationally connected with the second movable bearing seat; the rear side axle center of the seventh transmission wheel is rotationally connected with the third movable bearing seat; the right middle part of the second movable bearing seat is welded with the first small-sized rotary cleaning machine; the left middle part of the third movable bearing seat is welded with the second small-sized rotary cleaning machine; the central left part of the outer surface of the fourth screw rod is in threaded connection with the first inner thread sliding block; the middle part of the center of the outer surface of the fourth screw rod is in threaded connection with the second inner thread sliding block; the bottom end of the first inner-line sliding block is welded with the cleaning cutter; the bottom end of the first inner-line sliding block is provided with a micro correcting wheel, and the micro correcting wheel is positioned at the front end of the cleaning tool; the right side of the fourth driving wheel is connected with the intermittent control template switching mechanism through a belt; the axle center of the third bevel gear is connected with the base through a rotating shaft; the rear side of the outer surface of the third bevel gear is connected with a rolling type paint brushing mechanism; the front shaft center of the sixth transmission wheel is connected with the base through a support rod; the front shaft center of the seventh transmission wheel is connected with the base through a support rod; the bottom end of the second movable bearing seat is connected with the base; the bottom end of the third movable bearing seat is connected with the base; the bottom end of the first supporting seat is connected with the base; the left part and the right part of the center of the outer surface of the fourth screw rod are connected with the support frame through bearing seats; the inner upper part of the first inner thread sliding block is connected with the supporting frame; the upper part in the second inner thread sliding block is connected with the supporting frame.
Further, the rolling type paint brushing mechanism comprises a fourth bevel gear, an eighth driving wheel, a first transmission shaft wheel set, a liquid storage cabin, a second transmission shaft wheel set and mold repairing liquid; the rear shaft center of the fourth bevel gear is rotationally connected with the eighth driving wheel; the left side of the eighth driving wheel is rotationally connected with the first driving shaft wheel set through a belt; the axle center of the first transmission shaft wheel set is connected with the liquid storage cabin; the top end of the first transmission shaft wheel set is rotationally connected with the second transmission shaft wheel set through a belt, and the axle center of the second transmission shaft wheel set is connected with the liquid storage cabin; the middle part in the liquid storage cabin is provided with mould repairing liquid; the bottom end of the outer surface of the fourth bevel gear is connected with the fine brushing correction mechanism; the rear shaft center of the eighth driving wheel is connected with the base through a supporting rod; the bottom end of the liquid storage cabin is connected with the base.
Further, the half-cycle rotary template rolling correction mechanism comprises a servo motor, a ninth transmission wheel, a tenth transmission wheel, a first gear, a rack bar, a fourth support plate, an eleventh transmission wheel, a twelfth transmission wheel, a thirteenth transmission wheel, a first transmission rod, a second transmission rod, a sliding block, a third transmission rod, a fourteenth transmission wheel, a fourth transmission rod, a fifth bevel gear, a sixth bevel gear, a seventh bevel gear, an eighth bevel gear, a second gear, a third gear, a first electric push rod, a fifth support plate, a second electric push rod, a sixth support plate, a rotary grinding roller and a fifteenth transmission wheel; the axis of the servo motor is rotationally connected with the ninth driving wheel; the left lower part of the ninth driving wheel is rotationally connected with the tenth driving wheel through a belt; the right side of the ninth transmission wheel is rotationally connected with the eleventh transmission wheel through a belt; a rear shaft center of the tenth transmission wheel is rotationally connected with the first gear; the top end of the first gear is in gear engagement with the rack bar; the top end of the rack bar is connected with the fourth supporting plate in a sliding way; the middle left part of the bottom end of the fourth supporting plate is welded with the second electric push rod; the right lower part of the eleventh transmission wheel is rotationally connected with the twelfth transmission wheel through a belt; the right side of the eleventh transmission wheel is rotationally connected with the thirteenth transmission wheel through a belt; the front, middle and right part of the twelfth driving wheel is rotationally connected with the first driving rod; the front-side axis of the thirteenth driving wheel is rotationally connected with the fifth bevel gear; the front upper right part of the first transmission rod is in transmission connection with the second transmission rod; the rear right part of the second transmission rod is rotationally connected with the sliding block; the front middle right part of the sliding block is rotationally connected with a third transmission rod; the rear upper right part of the third transmission rod is rotationally connected with a fourteenth transmission wheel; the front-side axle center of the fourteenth transmission wheel is rotationally connected with the fourth transmission rod; the front upper left part of the fourth transmission rod is rotationally connected with a fifteenth transmission wheel; the right side of the outer surface of the fifth bevel gear is in gear engagement with the sixth bevel gear; the axis of the sixth bevel gear is rotationally connected with the seventh bevel gear through a rotating shaft; the bottom end of the outer surface of the seventh bevel gear is in gear engagement with the eighth bevel gear; the axis of the eighth bevel gear is rotationally connected with the second gear through a rotating shaft; the right side of the outer surface of the second gear is in gear engagement with the third gear; the third gear axis is rotationally connected with the first electric push rod; the bottom end of the first electric push rod is welded with the fifth supporting plate; the bottom end of the second electric push rod is welded with the sixth supporting plate; a rotary grinding roller is arranged at the left part of the top end in the sixth supporting plate; the bottom end of the servo motor is connected with the support frame; the rear shaft center of the first gear is connected with the support frame through a support rod; the top end of the fourth supporting plate is connected with the supporting frame; the front shaft center of the eleventh transmission wheel is connected with the support frame through a support rod; the left lower part of the eleventh transmission wheel is connected with the electromagnet movable fixing mechanism through a belt; the shaft center at the rear side of the twelfth transmission wheel is connected with the supporting frame; the shaft center at the rear side of the thirteenth driving wheel is connected with the supporting frame through a supporting rod; the rear side of the sliding block is connected with the supporting frame; the shaft center at the rear side of the fourteenth transmission wheel is connected with the support frame through a support rod; the rear shaft center of the fifth bevel gear is connected with the support frame through a support rod; the shaft center of the eighth bevel gear is connected with the support frame through a rotating shaft; the middle upper part of the outer surface center of the first electric push rod is connected with the support frame.
Further, the intermittent control template switching mechanism comprises a sixteenth driving wheel, a ninth bevel gear, a tenth bevel gear, an eleventh bevel gear, a twelfth bevel gear, a seventeenth driving wheel, an eighteenth driving wheel, a nineteenth driving wheel, a twentieth driving wheel, a twenty-first driving wheel, a semi-circular disc gear, a fourth gear, a fifth gear, a thirteenth bevel gear, a fourteenth bevel gear, a third electric push rod and a fourth electric push rod; the front-side axis of the sixteenth driving wheel is rotationally connected with the ninth bevel gear; the left side of the outer surface of the ninth bevel gear is in gear engagement with the tenth bevel gear; the shaft center of the tenth bevel gear is rotationally connected with the eleventh bevel gear through a rotating shaft; the bottom end of the outer surface of the eleventh bevel gear is in gear engagement with the twelfth bevel gear; the shaft center of the twelfth bevel gear is rotationally connected with the seventeenth driving wheel through a rotating shaft; the left side of the seventeenth driving wheel is rotationally connected with the eighteenth driving wheel through a belt; the axle center of the eighteenth driving wheel is rotationally connected with the nineteenth driving wheel through a rotating shaft; the axle center of the eighteenth driving wheel is rotationally connected with the twentieth driving wheel through a rotating shaft, and the twentieth driving wheel is positioned at the bottom of the nineteenth driving wheel; the right side of the twentieth driving wheel is rotationally connected with the twenty-first driving wheel through a belt; the axle center of the twenty-first driving wheel is rotationally connected with the semi-circle type disc gear through a rotating shaft; the left part of the top end of the semi-circle type disc gear is in gear engagement with the fourth gear; the axle center of the fourth gear is rotationally connected with the fifth gear through a rotating shaft; the fifth gear shaft center is in rotary connection with a thirteenth bevel gear through a rotating shaft; the bottom end of the outer surface of the thirteenth bevel gear is in gear engagement with the fourteenth bevel gear; the shaft center of the fourteenth bevel gear is rotationally connected with the third electric push rod through a rotating shaft; the bottom end of the third electric push rod is welded with the fourth electric push rod; the shaft center at the rear side of the sixteenth driving wheel is connected with the supporting frame through a supporting rod; the right lower part of a sixteenth driving wheel is connected with a semi-circle type rotating template rolling correction mechanism through a belt; the shaft center of the twelfth bevel gear is connected with the support frame through a rotating shaft; the left side of the nineteenth transmission wheel is connected with the fine brush correction mechanism through a belt; the axle center of the twentieth driving wheel is connected with the support frame through a rotating shaft; the axle center of the twenty-first transmission wheel is connected with the support frame through a rotating shaft; the fourth gear shaft center is connected with the supporting frame through a supporting rod; the shaft center of the thirteenth bevel gear is connected with the support frame through a rotating shaft; the top end of the fourteenth bevel gear is connected with the support frame.
Furthermore, the bottom end of the fifth supporting plate and the right part of the bottom end of the fourth electric push rod are both provided with a high-strength suction sucker.
Furthermore, a cleaning broom is arranged on each of the left side and the right side of the sixth supporting plate.
Compared with the prior art, the invention has the following beneficial effects:
in order to solve the defects that the difficulty of manually correcting the bent alloy steel template is high, complete correction and cleaning cannot be carried out, templates with different bending degrees cannot be reused and the production cost is greatly increased in the prior art, an electromagnet movable fixing mechanism, a fine brushing correction mechanism, a rolling type paint brushing mechanism, a half-cycle rotating template rolling correction mechanism and an intermittent control template switching mechanism are designed, the half-cycle rotating template rolling correction mechanism carries out rapid rotating conversion on the templates with different bending degrees, then the electromagnet movable fixing mechanism is linked to carry out intermittent magnetic fixing on the templates, the half-cycle rotating template rolling correction mechanism is matched to carry out rolling type leveling on the templates, then the switching mechanism is used for carrying out rapid position transfer on the templates subjected to rough correction again, and the fine brushing mechanism is matched to finish micro correction and cleaning on the templates, the surface shape of the template reaches the standard of production, then the top end of the template is brushed with liquid in a rolling mode through the rolling type paint brushing mechanism, the surface of the template is maintained and repaired, the service life of the template is prolonged, and the effects of reciprocating rolling type rolling flattening, intermittent semi-cycle type rotation conversion feeding, omnibearing micro-correction cleaning and rolling type liquid brushing are achieved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a movable fixing mechanism of an electromagnet according to the present invention;
FIG. 3 is a schematic structural view of a fine brush straightening mechanism according to the present invention;
FIG. 4 is a left side view of the combined structure of the cleaning tool and the micro straightening wheel of the present invention;
FIG. 5 is a schematic structural view of a rolling painting mechanism according to the present invention;
FIG. 6 is a schematic structural view of a half-cycle rolling straightening mechanism of the present invention;
FIG. 7 is a schematic diagram of an intermittent control template switching mechanism according to the present invention;
FIG. 8 is an enlarged view of region C of the present invention.
The labels in the figures are: 1-a base, 2-a support frame, 3-a conveyor, 4-an electromagnet movable fixing mechanism, 5-a fine brushing correction mechanism, 6-a rolling type paint brushing mechanism, 7-a control display screen, 8-a half-cycle type rotating template rolling correction mechanism, 9-an intermittent control template switching mechanism, 10-an alloy steel template, 401-a first transmission wheel, 402-a second transmission wheel, 403-a first screw rod, 404-a first movable bearing seat, 405-a third transmission wheel, 406-a second screw rod, 407-a third screw rod, 408-a first direct current electric push rod, 409-a first support plate, 4010-a second direct current electric push rod, 4011-a third direct current electric push rod, 4012-a fourth direct current electric push rod and 4013-a second support plate, 4014-fifth DC electric putter, 4015-sixth DC electric putter, 4016-electromagnet, 501-fourth drive wheel, 502-first bevel gear, 503-second bevel gear, 504-third bevel gear, 505-fifth drive wheel, 506-sixth drive wheel, 507-seventh drive wheel, 508-second mobile bearing seat, 509-first small rotary cleaner, 5010-third mobile bearing seat, 5011-second small rotary cleaner, 5012-third support plate, 5013-fourth lead screw, 5014-first inner thread slider, 5015-second inner thread slider, 5016-third small rotary cleaner, 5017-cleaning tool, 5018-micro corrector, 601-fourth bevel gear, 602-eighth drive wheel, 603-first drive shaft group, 604-a liquid storage tank, 605-a second transmission shaft wheel set, 606-a mould repairing liquid, 801-a servo motor, 802-a ninth transmission wheel, 803-a tenth transmission wheel, 804-a first gear, 805-a toothed bar, 806-a fourth supporting plate, 807-an eleventh transmission wheel, 808-a twelfth transmission wheel, 809-a thirteenth transmission wheel, 8010-a first transmission rod, 8011-a second transmission rod, 8012-a slider, 8013-a third transmission rod, 8014-a fourteenth transmission wheel, 8015-a fourth transmission rod, 8016-a fifth bevel gear, 8017-a sixth bevel gear, 8018-a seventh bevel gear, 8019-an eighth bevel gear, 8020-a second gear, 8021-a third gear, 8022-a first electric push rod, 8023-a fifth supporting plate, 8024-a second electric push rod, 8025-a sixth supporting plate, 8026-a rotary rolling roller, 8027-a fifteenth driving wheel, 901-a sixteenth driving wheel, 902-a ninth bevel gear, 903-a tenth bevel gear, 904-an eleventh bevel gear, 905-a twelfth bevel gear, 906-a seventeenth driving wheel, 907-an eighteenth driving wheel, 908-a nineteenth driving wheel, 909-a twentieth driving wheel, 9010-a twenty-first driving wheel, 9011-a half-circumference disc gear, 9012-a fourth gear, 9013-a fifth gear, 9014-a thirteenth bevel gear, 9015-a fourteenth bevel gear, 9016-a third electric push rod and 9017-a fourth electric push rod.
Detailed Description
The invention is further described below with reference to the figures and examples.
Examples
The working principle is as follows: when in use, the inclined plastic corrugated pipe extrusion internal forming device is firstly placed at a position to be used, safety inspection is firstly carried out on the device to ensure the safety and reliability during use, then an external power supply is connected to prepare an alloy steel template 10 to be corrected, a proper amount of mould repair liquid 606 is added into a liquid storage cabin 604 to ensure that the requirement of brushing the template is met, then the front of the alloy steel template 10 is placed on a conveyor 3 for feeding through manpower, then a semi-circle type rotating template rolling correction mechanism 8 is regulated and controlled through a control display screen 7 to carry out strong adsorption on the alloy steel template 10, then the alloy steel template 10 is placed on an electromagnet mobile fixing mechanism 4, the adsorption and fixation on the alloy steel template 10 are controlled through charging and discharging of an electromagnet 4016, then the semi-circle type rotating template rolling correction mechanism 8 drives a rotating rolling roller 8026 to flatten the alloy steel template 10 with the bent surface, finishing rough correction, after rolling the alloy steel template 10, enabling the concrete on the surface of the template to collapse, cleaning the concrete fragments through a cleaning broom on the left side and the right side of a sixth supporting plate 8025, then rotationally transferring the roughly corrected template to a fine brushing correction mechanism 5 through a half-cycle type rotating template rolling correction mechanism 8 and an intermittent control template conversion mechanism 9, then finely correcting the roughly corrected alloy steel template 10 through the fine brushing correction mechanism 5, rotationally cleaning the outer surface of the alloy steel template through a steel brush, then manually taking out the template and placing the template on a rolling type paint brushing mechanism 6 after the fine brushing correction and the outer surface cleaning, enabling the rolling type paint brushing mechanism 6 to run in cooperation with the fine brushing correction mechanism 5, repairing and protecting the corrected and cleaned template, brushing the template with liquid in a rotating roll shaft mode, and enabling the brushing liquid to be more uniform, the efficiency of artifical brush liquid is greatly improved, and the structure is retrencied, and the simple operation has realized reciprocal roll formula and has rolled flattening, intermittent type nature half cycle formula rotation conversion pay-off, all-round correction is clean and the effect of roll formula brush liquid a little.
The electromagnet movable fixing mechanism 4 comprises a first driving wheel 401, a second driving wheel 402, a first lead screw 403, a first movable bearing seat 404, a third driving wheel 405, a second lead screw 406, a third lead screw 407, a first direct current electric push rod 408, a first support plate 409, a second direct current electric push rod 4010, a third direct current electric push rod 4011, a fourth direct current electric push rod 4012, a second support plate 4013, a fifth direct current electric push rod 4014, a sixth direct current electric push rod 4015 and an electromagnet 4016; the right side of the first driving wheel 401 is rotationally connected with a second driving wheel 402 through a belt; the rear axle center of the first transmission wheel 401 is rotatably connected with a first screw rod 403; the right side of the second transmission wheel 402 is rotationally connected with a third transmission wheel 405 through a belt; the rear side axle center of the second transmission wheel 402 is rotationally connected with a second screw rod 406; the outer surface of the first screw 403 is rotatably connected with the first movable bearing seat 404, and the front inner middle part of the first movable bearing seat 404 is connected with the second screw 406; the front inner middle right part of the first movable bearing seat 404 is rotationally connected with a third screw rod 407, and the front side axle center of the third screw rod 407 is connected with a third transmission wheel 405; the right middle lower part of the first movable bearing pedestal 404 is connected with a first direct current electric push rod 408; the left middle lower part of the first movable bearing seat 404 is connected with a fourth direct current electric push rod 4012; an electromagnet 4016 is arranged on the left part of the top end of the first movable bearing seat 404; the top end of the first direct current electric push rod 408 is welded with the first supporting plate 409; the right part of the bottom end of the first supporting plate 409 is welded with a second direct current electric push rod 4010; the top end of the first supporting plate 409 is connected with a third direct current electric push rod 4011; the top end of a fourth direct current electric push rod 4012 is welded with a second supporting plate 4013; the left part of the bottom end of the second supporting plate 4013 is welded with a fifth direct current electric push rod 4014; the top end of the second supporting plate 4013 is connected with a sixth direct current electric push rod 4015; the front shaft center of the first driving wheel 401 is connected with the base 1 through a supporting rod; the front axle of the second driving wheel 402 is connected with the base 1 through a supporting rod; the front axle of the third driving wheel 405 is connected with the base 1 through the supporting rod; the bottom end of the first movable bearing pedestal 404 is connected with the base 1; the bottom end of the first direct current electric push rod 408 is connected with the base 1; the bottom end of the second direct current electric push rod 4010 is connected with the base 1; the bottom end of a fourth direct current electric push rod 4012 is connected with the base 1; the bottom end of the fifth direct current electric push rod 4014 is connected with the base 1.
The alloy steel template 10 is placed on the electromagnet movable fixing mechanism 4 by a blending control display screen 7 driving a half-cycle type rotating template rolling correction mechanism 8, then an eleventh driving wheel 807 drives a first driving wheel 401 to rotate, further drives a first screw rod 403, a second driving wheel 402, a third driving wheel 405, a second screw rod 406 and a third screw rod 407 to rotate, then drives a movable bearing seat to move back and forth by the rotation of the first screw rod 403, the second screw rod 406 and the third screw rod 407, when the template is placed stably, the electromagnet 4016 is electrified by controlling the control display screen 7 to realize the horizontal fixing of the template, the first direct current electric push rod 408, the second direct current electric push rod 4010, the fourth direct current electric push rod 4012 and the fifth direct current electric push rod 4014 are regulated and controlled to respectively and simultaneously carry out height regulation on the third direct current electric push rod 4011 and the fifth direct current electric push rod 4014, and make their top height and template top height keep unanimous, then carry out the side centre gripping through third direct current electric putter 4011 and fifth direct current electric putter 4014 to the template and fix, then portable bearing frame drives the template and carries out the back-and-forth movement, cooperate half cycle formula rotating die board roll aligning gear 8 to carry out coarse correction to the template, can carry out magnetic force adsorption to the template of different degrees of buckling through electro-magnet 4016 and fix, fix the template both sides simultaneously, make the centre gripping more stable, be convenient for roll the correction to the template on next step.
The fine brushing correction mechanism 5 comprises a fourth transmission wheel 501, a first bevel gear 502, a second bevel gear 503, a third bevel gear 504, a fifth transmission wheel 505, a sixth transmission wheel 506, a seventh transmission wheel 507, a second movable bearing seat 508, a first small-sized rotating cleaning machine 509, a third movable bearing seat 5010, a second small-sized rotating cleaning machine 5011, a first support seat, a fourth lead screw 5013, a first internal thread slider 5014, a second internal thread slider 5015, a third small-sized rotating cleaning machine 5016, a cleaning cutter 5017 and a micro correction wheel 5018; the axle center of the fourth transmission wheel 501 is rotationally connected with the first bevel gear 502; the right side of the outer surface of the first bevel gear 502 is rotationally connected with a second bevel gear 503; the axis of the first bevel gear 502 is rotationally connected with the third bevel gear 504 through a rotating shaft; the axis of the second bevel gear 503 is rotatably connected with the fourth lead screw 5013; a fifth driving wheel 505 is arranged on the right side of the third bevel gear 504; the left upper part of the fifth driving wheel 505 is rotationally connected with a sixth driving wheel 506 through a belt; the upper right part of the fifth driving wheel 505 is rotationally connected with a seventh driving wheel 507 through a belt; the rear shaft center of the fifth driving wheel 505 is rotationally connected with the first supporting seat; the rear axle center of the sixth transmission wheel 506 is rotationally connected with a second movable bearing seat 508; the rear shaft center of the seventh transmission wheel 507 is rotationally connected with a third movable bearing seat 5010; the right middle part of the second mobile bearing pedestal 508 is welded with a first small rotary cleaning machine 509; the left middle part of the third movable bearing seat 5010 is welded with the second small-sized rotary cleaning machine 5011; the center left part of the outer surface of the fourth lead screw 5013 is in threaded connection with the first inner thread sliding block 5014; the middle part of the center of the outer surface of the fourth lead screw 5013 is in threaded connection with a second inner thread sliding block 5015; the bottom end of the first inner thread sliding block 5014 is welded with a cleaning cutter 5017; the bottom end of the first inner thread slider 5014 is provided with a miniature correction wheel 5018, and the miniature correction wheel 5018 is positioned at the front end of the cleaning cutter 5017; the right side of the fourth driving wheel 501 is connected with the intermittent control template switching mechanism 9 through a belt; the axle center of the third bevel gear 504 is connected with the base 1 through a rotating shaft; the rear side of the outer surface of the third bevel gear 504 is connected with a rolling type paint brushing mechanism 6; the front axle of the sixth driving wheel 506 is connected with the base 1 through a supporting rod; the front axle of the seventh driving wheel 507 is connected with the base 1 through a supporting rod; the bottom end of the second movable bearing seat 508 is connected with the base 1; the bottom end of the third movable bearing pedestal 5010 is connected with the base 1; the bottom end of the first supporting seat is connected with the base 1; the left part and the right part of the center of the outer surface of the fourth screw 5013 are connected with the support frame 2 through bearing seats; the upper part in the first inner thread sliding block 5014 is connected with the supporting frame 2; the upper inner portion of the second internally threaded slider 5015 is connected to the support frame 2.
After the template is roughly corrected by the semi-circle type rotating template rolling correction mechanism 8 and the electromagnet movable fixing mechanism 4, the alloy steel template 10 is converted and transferred to the first supporting seat by the control display screen 7 through the control display screen 7 and the intermittent control template conversion mechanism 9, the fine brush correction mechanism 5 is linked to slightly correct the alloy steel template 10 again, the nineteenth driving wheel 908 drives the fourth driving wheel 501 to rotate, the third bevel gear 504 drives the fourth bevel gear 601 to rotate, the eighth driving wheel 602 drives the fifth driving wheel 505, the sixth driving wheel 506 and the seventh driving wheel 507 to rotate, then the sixth driving wheel 506 and the seventh driving wheel 507 drive the second movable bearing seat 508 and the third movable bearing seat 5010 to move back and forth, and simultaneously respectively drive the first small-sized rotating cleaning machine 509 and the second small-sized rotating cleaning machine 5011 to freely stretch and rotate and clean the two sides of the template, then the fourth lead screw 5013 rotates and simultaneously drives the cleaning tool 5017 and the miniature correction wheel 5018 to move left and right to roll and level the small bent part of the surface of the template once more, the second inner thread sliding block 5015 drives the third small-sized rotating cleaning machine 5016 to rotate and polish and clean the top end of the template, the miniature correction wheel 5018 is matched with the third small-sized rotating cleaning machine 5016 to perform interaction operation on the top end of the template, accurate correction and surface cleaning of the template are completed, finally, the template is manually taken out to perform next operation, the template is accurately corrected and cleaned once more, the shape of the template reaches the standard size of construction, the bent template is recycled once more, the utilization rate is improved, and the production cost is greatly saved.
The rolling type paint brushing mechanism 6 comprises a fourth bevel gear 601, an eighth driving wheel 602, a first transmission shaft wheel set 603, a liquid storage tank 604, a second transmission shaft wheel set 605 and mold repair liquid 606; the rear-side axis of the fourth bevel gear 601 is rotatably connected with an eighth transmission wheel 602; the left side of the eighth transmission wheel 602 is rotatably connected with the first transmission shaft wheel set 603 through a belt; the axle center of the first transmission shaft wheel set 603 is connected with the liquid storage cabin 604; the top end of the first transmission shaft wheel set 603 is rotationally connected with the second transmission shaft wheel set 605 through a belt, and the axle center of the second transmission shaft wheel set 605 is connected with the liquid storage cabin 604; a mold repairing liquid 606 is arranged in the middle of the liquid storage cabin 604; the bottom end of the outer surface of the fourth bevel gear 601 is connected with the fine brushing correction mechanism 5; the rear shaft center of the eighth transmission wheel 602 is connected with the base 1 through a support rod; the bottom end of the liquid storage tank 604 is connected with the base 1.
The top end of the template after accurate correction and cleaning is stably placed on the rolling type painting mechanism 6 through manual taking out, then the accurate brushing correction mechanism 5 is linked with the rolling type painting mechanism 6 to brush the top end of the template with protective liquid for maintenance and repair, the service life of the template is prolonged, then the third bevel gear 504 drives the fourth bevel gear 601 to rotate, the eighth driving wheel 602 drives the first transmission shaft wheel group 603 to rotate, meanwhile, the first transmission shaft wheel group 603 drives the second transmission shaft wheel group 605 to rotate through a belt, and the first transmission shaft wheel group 603 is soaked in the mold repair liquid 606, so that the transmission belt is soaked, the template is further brushed with liquid through the belt while the second transmission shaft wheel group 605 rolls, the manual labor amount is greatly reduced, meanwhile, the top end of the template can be brushed with liquid uniformly and the influence of factors during liquid brushing is reduced, more effective liquid brushing, cost saving and prolonged service life of the template.
The half-circle rotary template rolling correction mechanism 8 comprises a servo motor 801, a ninth driving wheel 802, a tenth driving wheel 803, a first gear 804, a toothed bar 805, a fourth support plate 806, an eleventh driving wheel 807, a twelfth driving wheel 808, a thirteenth driving wheel 809, a first driving rod 8010, a second driving rod 8011, a sliding block 8012, a third driving rod 8013, a fourteenth driving wheel 8014, a fourth driving rod 8015, a fifth bevel gear 8016, a sixth bevel gear 8017, a seventh bevel gear 8018, an eighth bevel gear 8019, a second gear 8020, a third gear 8021, a first electric push rod 8022, a fifth support plate 8023, a second electric push rod 8024, a sixth support plate 8025, a rotary rolling roller 8026 and a fifteenth driving wheel 8027; the axis of the servo motor 801 is rotationally connected with a ninth driving wheel 802; the left lower part of the ninth driving wheel 802 is rotationally connected with a tenth driving wheel 803 through a belt; the right side of the ninth driving wheel 802 is rotationally connected with an eleventh driving wheel 807 through a belt; the rear axle center of the tenth transmission wheel 803 is rotationally connected with the first gear 804; the top end of the first gear 804 is in gear engagement with the toothed bar 805; the top end of the rack bar 805 is connected with the fourth support plate 806 in a sliding manner; the middle left part of the bottom end of the fourth supporting plate 806 is welded with the second electric push rod 8024; the right lower part of the eleventh driving wheel 807 is rotationally connected with a twelfth driving wheel 808 through a belt; the right side of the eleventh driving wheel 807 is rotationally connected with a thirteenth driving wheel 809 through a belt; the front middle right part of the twelfth driving wheel 808 is rotatably connected with the first driving rod 8010; the front axle center of the thirteenth driving wheel 809 is rotatably connected with a fifth bevel gear 8016; the upper right front part of the first driving rod 8010 is in driving connection with the second driving rod 8011; the rear right part of the second transmission rod 8011 is rotatably connected with the slider 8012; the front middle right part of the slide block 8012 is rotatably connected with the third driving rod 8013; the rear upper right part of the third transmission rod 8013 is rotatably connected with a fourteenth driving wheel 8014; the axle center of the front side of the fourteenth driving wheel 8014 is rotatably connected with the fourth driving rod 8015; the front upper left part of the fourth driving rod 8015 is rotatably connected with a fifteenth driving wheel 8027; the right side of the outer surface of the fifth bevel gear 8016 is in gear engagement with the sixth bevel gear 8017; the axis of the sixth bevel gear 8017 is rotatably connected with the seventh bevel gear 8018 through a rotating shaft; the bottom end of the outer surface of the seventh bevel gear 8018 is in gear engagement with the eighth bevel gear 8019; the axle center of the eighth bevel gear 8019 is rotationally connected with the second gear 8020 through a rotating shaft; the right side of the outer surface of the second gear 8020 is in gear engagement with the third gear 8021; the axle center of the third gear 8021 is rotatably connected with the first electric push rod 8022; the bottom end of the first electric push rod 8022 is welded with the fifth support plate 8023; the bottom end of the second electric push rod 8024 is welded with the sixth supporting plate 8025; a rotary rolling roller 8026 is arranged at the left part of the top end in the sixth supporting plate 8025; the bottom end of the servo motor 801 is connected with the support frame 2; the rear shaft center of the first gear 804 is connected with the support frame 2 through a support rod; the top end of the fourth supporting plate 806 is connected with the supporting frame 2; the front axle of the eleventh driving wheel 807 is connected with the supporting frame 2 through a supporting rod; the left lower part of an eleventh driving wheel 807 is connected with an electromagnet 4016 movable fixing mechanism 4 through a belt; the rear side axle center of the twelfth driving wheel 808 is connected with the supporting frame 2; the shaft at the rear side of the thirteenth transmission wheel 809 is connected with the support frame 2 through a support rod; the rear side of the sliding block 8012 is connected with the support frame 2; the rear axle of the fourteenth driving wheel 8014 is connected with the supporting frame 2 through a supporting rod; the rear shaft center of the fifth bevel gear 8016 is connected with the support frame 2 through a support rod; the axle center of the eighth bevel gear 8019 is connected with the support frame 2 through a rotating shaft; the middle upper part of the outer surface center of the first electric push rod 8022 is connected with the support frame 2.
The template to be corrected is manually placed on the conveyor 3, then the servo motor 801 is controlled to rotate through controlling the display screen 7, the alloy steel template 10 is intermittently rotated, transferred and rolled, rough correction of the template is completed, the servo motor 801 drives the ninth driving wheel 802 to rotate, the eleventh driving wheel 807 drives the twelfth driving wheel 808 to rotate, then the first driving rod 8010 drives the second driving rod 8011 and the sliding block 8012 to move, the fourteenth driving wheel 8014 drives the fourth driving rod 8015 and the fifteenth driving wheel 8027 to repeatedly shift positions, the fifteenth driving wheel 8027 is intermittently contacted with a belt, the belt is tightened, the eleventh driving wheel 807 drives the thirteenth driving wheel 809 to rotate, then the second gear 8020 drives the third gear 8021 to rotate, and the second electric push rod 8024 drives the sixth supporting plate 8025 to rotate, the alloy steel template 10 is adsorbed by a powerful suction cup arranged at the bottom end of a sixth support plate 8025 and is transferred to an electromagnet 4016 movable fixing mechanism 4, then after the template is stabilized by the electromagnet 4016 movable fixing mechanism 4, a rack bar 805 and a fourth support plate 806 are driven by a first gear 804 to reciprocate left and right at the top end in a support frame 2, ten groups of second electric push rods 8024 are uniformly arranged at the middle right part of the bottom end of the fourth support plate 806 at equal intervals, then the second electric push rods 8024 drive the sixth support plate 8025 to move downwards, so that a rotary rolling roller 8026 can roll and roll the bent template back and forth to achieve the effect of horizontal coarse correction, the rolling type rolling is performed, the bent template can be integrally and quickly leveled, the problem that the template is bent again due to excessive extrusion is avoided when single extrusion leveling occurs, and the template is leveled uniformly, the problem that a large amount of work cannot be finished manually is solved, automatic work is carried out, and the effect of recycling resources is achieved.
The intermittent control template switching mechanism 9 comprises a sixteenth driving wheel 901, a ninth bevel gear 902, a tenth bevel gear 903, an eleventh bevel gear 904, a twelfth bevel gear 905, a seventeenth driving wheel 906, an eighteenth driving wheel 907, a nineteenth driving wheel 908, a twentieth driving wheel 909, a twenty-first driving wheel 9010, a semi-circular disc gear, a fourth gear 9012, a fifth gear 9013, a thirteenth bevel gear 9014, a fourteenth bevel gear 9015, a third electric push rod 9016 and a fourth electric push rod 9017; the front-side axis of a sixteenth driving wheel 901 is rotationally connected with a ninth bevel gear 902; the left side of the outer surface of the ninth bevel gear 902 is in gear engagement with a tenth bevel gear 903; the axis of the tenth bevel gear 903 is rotatably connected with the eleventh bevel gear 904 through a rotating shaft; the bottom end of the outer surface of the eleventh bevel gear 904 is in gear engagement with a twelfth bevel gear 905; the axis of the twelfth bevel gear 905 is rotatably connected with a seventeenth driving wheel 906 through a rotating shaft; the left side of the seventeenth driving wheel 906 is rotationally connected with an eighteenth driving wheel 907 through a belt; the axis of the eighteenth driving wheel 907 is rotatably connected with the nineteenth driving wheel 908 through a rotating shaft; the axle center of the eighteenth driving wheel 907 is rotatably connected with the twentieth driving wheel 909 through a rotating shaft, and the twentieth driving wheel 909 is positioned at the bottom of the nineteenth driving wheel 908; the right side of the twentieth driving wheel 909 is rotationally connected with a twenty-first driving wheel 9010 through a belt; the axis of the twenty-first transmission wheel 9010 is rotatably connected with the semi-circle disc gear through a rotating shaft; the left part of the top end of the semi-circle type disc gear is in gear engagement with the fourth gear 9012; the axis of the fourth gear 9012 is rotatably connected with the fifth gear 9013 through a rotating shaft; the axis of the fifth gear 9013 is rotatably connected with a thirteenth bevel gear 9014 through a rotating shaft; the bottom end of the outer surface of the thirteenth bevel gear 9014 is in gear engagement with the fourteenth bevel gear 9015; the shaft center of the fourteenth bevel gear 9015 is rotatably connected with the third electric push rod 9016 through a rotating shaft; the bottom end of the third electric push rod 9016 is welded with the fourth electric push rod 9017; the shaft center at the rear side of the sixteenth transmission wheel 901 is connected with the support frame 2 through a support rod; the right lower part of a sixteenth transmission wheel 901 is connected with a half-circle type rotating template rolling correction mechanism 8 through a belt; the axis of the twelfth bevel gear 905 is connected with the support frame 2 through a rotating shaft; the left side of a nineteenth driving wheel 908 is connected with a fine brush straightening mechanism 5 through a belt; the axle center of the twentieth transmission wheel 909 is connected with the support frame 2 through a rotating shaft; the axis of the twenty-first transmission wheel 9010 is connected with the support frame 2 through a rotating shaft; the axle center of the fourth gear 9012 is connected with the support frame 2 through a support rod; the shaft center of the thirteenth bevel gear 9014 is connected with the support frame 2 through a rotating shaft; the top end of the fourteenth bevel gear 9015 is connected with the support frame 2.
The semi-circle type rotating template rolling correction mechanism 8 is matched by controlling the display screen 7 to be linked with the intermittent control template switching mechanism 9 to carry out switching transfer on the alloy steel template 10, the template is slightly corrected and cleaned by the fine brush correction mechanism 5, the ninth driving wheel 802 drives the sixteenth driving wheel 901 to rotate, then the seventeenth driving wheel 906 drives the eighteenth driving wheel 907 to rotate by a belt, so that the twentieth driving wheel 909 drives the twenty-first driving wheel 9010 and the semi-circle type disc gear to rotate, the gear at the top end of the semi-circle type disc gear just can drive the fourth gear 9012 and the fifth gear 9013 to intermittently rotate, and the thirteenth bevel gear 9014 is continuously and intermittently rotated forward and backward by utilizing the change of the rotation direction of the circumference and the gear to drive the fourteenth bevel gear 9015, the third electric push rod 9016 and the fourth electric push rod 9017 to carry out semi-circle type forward and backward rotation, the position of the alloy steel template 10 is quickly transferred, automatic operation is carried out, the production efficiency is greatly improved, and meanwhile labor cost is saved.
Wherein, fifth backup pad 8023 bottom and fourth electric putter 9017 bottom right part all are provided with high-strength suction sucking disc, are convenient for adsorb the transfer to the template of different damage degrees.
Wherein, the left and right sides of the sixth supporting plate 8025 are provided with a cleaning broom for cleaning the squeezed concrete fragments.
The above description is provided only to illustrate the technical concept of the present invention, and those skilled in the art will appreciate that various changes and modifications can be made without changing the essential features of the present invention. Accordingly, the exemplary embodiments of the present invention are provided for illustrative purposes only, and are not intended to limit the technical concept of the present invention. The scope of the technical idea of the present disclosure is not limited thereto. Therefore, it should be understood that the above-described exemplary embodiments are illustrative in all respects, not restrictive of the disclosure. The scope of the present disclosure should be construed based on the claims, and all technical ideas within the equivalent scope thereof should be construed to fall within the scope of the present disclosure.

Claims (8)

1. A prefabricated part template correcting device is used for correcting an alloy steel template (10), and comprises a base (1), a support frame (2) and a conveyor (3), and is characterized by further comprising an electromagnet movable fixing mechanism (4), a fine brushing correcting mechanism (5), a rolling type paint brushing mechanism (6), a control display screen (7), a half-cycle rotating template rolling correcting mechanism (8) and an intermittent control template switching mechanism (9); the top end of the base (1) is welded with the support frame (2); the right part of the top end of the base (1) is welded with the conveyor (3); the middle right part of the top end of the base (1) is welded with the electromagnet movable fixing mechanism (4); the middle left part of the top end of the base (1) is welded with the fine brushing correction mechanism (5), and the front upper part of the fine brushing correction mechanism (5) is connected with the support frame (2); the left part of the top end of the base (1) is welded with the rolling type paint brushing mechanism (6), and the front, middle and right parts of the rolling type paint brushing mechanism (6) are connected with the fine brushing correction mechanism (5); the right middle lower part of the base (1) is connected with a control display screen (7) through a bolt; a semi-circle type rotating template rolling correcting mechanism (8) is arranged at the front upper right part of the support frame (2), and the front middle upper left part of the semi-circle type rotating template rolling correcting mechanism (8) is connected with the electromagnet movable fixing mechanism (4); an intermittent control template switching mechanism (9) is arranged at the front middle upper part of the support frame (2), the right middle part of the intermittent control template switching mechanism (9) is connected with a half-circle type rotating template rolling correction mechanism (8), and the left middle part of the intermittent control template switching mechanism (9) is connected with a fine brushing correction mechanism (5); an alloy steel template (10) is arranged in the middle of the top end of the conveyor (3).
2. The prefabricated member template correcting device according to claim 1, wherein the electromagnet movable fixing mechanism (4) comprises a first driving wheel (401), a second driving wheel (402), a first lead screw (403), a first movable bearing seat (404), a third driving wheel (405), a second lead screw (406), a third lead screw (407), a first direct current electric push rod (408), a first supporting plate (409), a second direct current electric push rod (4010), a third direct current electric push rod (4011), a fourth direct current electric push rod (4012), a second supporting plate (4013), a fifth direct current electric push rod (4014), a sixth direct current electric push rod (4015) and an electromagnet (4016); the right side of the first driving wheel (401) is rotationally connected with a second driving wheel (402) through a belt; the rear shaft center of the first transmission wheel (401) is rotationally connected with a first screw rod (403); the right side of the second driving wheel (402) is rotationally connected with a third driving wheel (405) through a belt; the rear side axle center of the second transmission wheel (402) is rotationally connected with a second screw rod (406); the outer surface of the first screw rod (403) is rotationally connected with the first movable bearing seat (404), and the front inner middle part of the first movable bearing seat (404) is connected with the second screw rod (406); the front inner middle right part of the first movable bearing seat (404) is rotatably connected with a third screw rod (407), and the front side axle center of the third screw rod (407) is connected with a third transmission wheel (405); the right middle lower part of the first movable bearing seat (404) is connected with a first direct current electric push rod (408); the left middle lower part of the first movable bearing seat (404) is connected with a fourth direct current electric push rod (4012); an electromagnet (4016) is arranged on the left part of the top end of the first movable bearing seat (404); the top end of the first direct current electric push rod (408) is welded with the first supporting plate (409); the right part of the bottom end of the first supporting plate (409) is welded with a second direct current electric push rod (4010); the top end of the first supporting plate (409) is connected with a third direct current electric push rod (4011); the top end of a fourth direct current electric push rod (4012) is welded with a second supporting plate (4013); the left part of the bottom end of the second supporting plate (4013) is welded with a fifth direct current electric push rod (4014); the top end of the second supporting plate (4013) is connected with a sixth direct current electric push rod (4015); the front shaft center of the first driving wheel (401) is connected with the base (1) through a supporting rod; the front shaft of the second driving wheel (402) is connected with the base (1) through a supporting rod; the front axle of the third driving wheel (405) is connected with the base (1) through a supporting rod; the bottom end of the first movable bearing seat (404) is connected with the base (1); the bottom end of the first direct current electric push rod (408) is connected with the base (1); the bottom end of a second direct current electric push rod (4010) is connected with the base (1); the bottom end of a fourth direct current electric push rod (4012) is connected with the base (1); the bottom end of a fifth direct current electric push rod (4014) is connected with the base (1).
3. The prefabricated member template correction device according to claim 2, wherein the fine brushing correction mechanism (5) comprises a fourth transmission wheel (501), a first bevel gear (502), a second bevel gear (503), a third bevel gear (504), a fifth transmission wheel (505), a sixth transmission wheel (506), a seventh transmission wheel (507), a second movable bearing seat (508), a first small rotary cleaner (509), a third movable bearing seat (5010), a second small rotary cleaner (5011), a first support seat, a fourth screw (5013), a first inner thread slider (5014), a second inner thread slider (5015), a third small rotary cleaner (5016), a cleaning cutter (5017) and a micro correction wheel (5018); the axis of the fourth transmission wheel (501) is rotationally connected with the first bevel gear (502); the right side of the outer surface of the first bevel gear (502) is rotationally connected with a second bevel gear (503); the axle center of the first bevel gear (502) is rotationally connected with the third bevel gear (504) through a rotating shaft; the axis of the second bevel gear (503) is rotationally connected with a fourth screw rod (5013); a fifth driving wheel (505) is arranged on the right side of the third bevel gear (504); the left upper part of the fifth driving wheel (505) is rotationally connected with a sixth driving wheel (506) through a belt; the right upper part of the fifth driving wheel (505) is rotationally connected with a seventh driving wheel (507) through a belt; a rear shaft center of a fifth transmission wheel (505) is rotationally connected with the first supporting seat; the rear side axle center of the sixth transmission wheel (506) is rotationally connected with a second movable bearing seat (508); the rear side axis of the seventh transmission wheel (507) is rotationally connected with a third movable bearing seat (5010); the right middle part of the second movable bearing seat (508) is welded with a first small-sized rotary cleaning machine (509); the left middle part of the third movable bearing seat (5010) is welded with the second small-sized rotary cleaning machine (5011); the center left part of the outer surface of the fourth screw rod (5013) is in threaded connection with the first inner thread sliding block (5014); the middle part of the center of the outer surface of the fourth screw rod (5013) is in threaded connection with a second inner thread sliding block (5015); the bottom end of the first inner thread sliding block (5014) is welded with a cleaning cutter (5017); the bottom end of the first inner thread sliding block (5014) is provided with a micro correction wheel (5018), and the micro correction wheel (5018) is positioned at the front end of the cleaning cutter (5017); the right side of a fourth driving wheel (501) is connected with an intermittent control template switching mechanism (9) through a belt; the axle center of the third bevel gear (504) is connected with the base (1) through a rotating shaft; the rear side of the outer surface of the third bevel gear (504) is connected with a rolling type paint brushing mechanism (6); the front shaft of the sixth transmission wheel (506) is connected with the base (1) through a support rod; the front shaft of the seventh transmission wheel (507) is connected with the base (1) through a support rod; the bottom end of the second movable bearing seat (508) is connected with the base (1); the bottom end of the third movable bearing seat (5010) is connected with the base (1); the bottom end of the first supporting seat is connected with the base (1); the left part and the right part of the center of the outer surface of the fourth screw rod (5013) are connected with the support frame (2) through bearing seats; the inner upper part of the first inner thread sliding block (5014) is connected with the supporting frame (2); the upper part in the second inner thread sliding block (5015) is connected with the supporting frame (2).
4. A prefabricated member template correction device according to claim 3, wherein the rolling type painting mechanism (6) comprises a fourth bevel gear (601), an eighth transmission wheel (602), a first transmission shaft wheel set (603), a liquid storage tank (604), a second transmission shaft wheel set (605) and a mold repair liquid (606); the rear shaft center of the fourth bevel gear (601) is rotationally connected with an eighth driving wheel (602); the left side of the eighth transmission wheel (602) is rotationally connected with the first transmission shaft wheel set (603) through a belt; the axle center of the first transmission shaft wheel set (603) is connected with the liquid storage tank (604); the top end of the first transmission shaft wheel set (603) is rotationally connected with the second transmission shaft wheel set (605) through a belt, and the axle center of the second transmission shaft wheel set (605) is connected with the liquid storage tank (604); the middle part in the liquid storage cabin (604) is provided with a mould repairing liquid (606); the bottom end of the outer surface of the fourth bevel gear (601) is connected with a fine brushing correction mechanism (5); the rear shaft center of the eighth transmission wheel (602) is connected with the base (1) through a support rod; the bottom end of the liquid storage cabin (604) is connected with the base (1).
5. The precast member template rectification apparatus according to claim 4, wherein the half-cycle rotary template rolling rectification mechanism (8) comprises a servo motor (801), a ninth driving wheel (802), a tenth driving wheel (803), a first gear (804), a toothed bar (805), a fourth support plate (806), an eleventh driving wheel (807), a twelfth driving wheel (808), a thirteenth driving wheel (809), a first driving bar (8010), a second driving bar (8011), a slider (8012), a third driving bar (8013), a fourteenth driving wheel (8014), a fourth driving bar (8015), a fifth bevel gear (8016), a sixth bevel gear (8017), a seventh bevel gear (8018), an eighth bevel gear (8019), a second gear (8020), a third gear (8021), a first electric push rod (8022), a fifth support plate (8023), a second electric push rod (8024), A sixth supporting plate (8025), a rotary rolling roller (8026) and a fifteenth transmission wheel (8027); the axis of the servo motor (801) is rotationally connected with the ninth transmission wheel (802); the left lower part of the ninth driving wheel (802) is rotationally connected with a tenth driving wheel (803) through a belt; the right side of the ninth driving wheel (802) is rotationally connected with an eleventh driving wheel (807) through a belt; the rear shaft center of the tenth transmission wheel (803) is rotationally connected with the first gear (804); the top end of the first gear (804) is in gear engagement with the toothed bar (805); the top end of the rack bar (805) is in sliding connection with the fourth supporting plate (806); the middle left part of the bottom end of the fourth supporting plate (806) is welded with a second electric push rod (8024); the right lower part of an eleventh driving wheel (807) is rotationally connected with a twelfth driving wheel (808) through a belt; the right side of the eleventh driving wheel (807) is rotationally connected with a thirteenth driving wheel (809) through a belt; the front, middle and right parts of the twelfth driving wheel (808) are rotationally connected with the first driving rod (8010); the front-side axis of the thirteenth transmission wheel (809) is rotationally connected with the fifth bevel gear (8016); the front upper right part of the first transmission rod (8010) is in transmission connection with the second transmission rod (8011); the rear right part of the second transmission rod (8011) is rotatably connected with the slider (8012); the front, middle and right part of the slider (8012) is rotatably connected with a third transmission rod (8013); the rear upper right part of the third transmission rod (8013) is rotatably connected with a fourteenth transmission wheel (8014); the axle center of the front side of the fourteenth driving wheel (8014) is rotationally connected with the fourth driving rod (8015); the front upper left part of the fourth transmission rod (8015) is rotatably connected with a fifteenth transmission wheel (8027); the right side of the outer surface of the fifth bevel gear (8016) is in gear engagement with the sixth bevel gear (8017); the axis of the sixth bevel gear (8017) is in rotary connection with the seventh bevel gear (8018) through a rotating shaft; the bottom end of the outer surface of the seventh bevel gear (8018) is in gear engagement with the eighth bevel gear (8019); the axle center of the eighth bevel gear (8019) is rotationally connected with the second gear (8020) through a rotating shaft; the right side of the outer surface of the second gear (8020) is in gear engagement with the third gear (8021); the axle center of the third gear (8021) is rotationally connected with the first electric push rod (8022); the bottom end of the first electric push rod (8022) is welded with the fifth supporting plate (8023); the bottom end of the second electric push rod (8024) is welded with the sixth supporting plate (8025); a rotary rolling roller (8026) is arranged at the left part of the top end in the sixth supporting plate (8025); the bottom end of the servo motor (801) is connected with the support frame (2); the rear shaft center of the first gear (804) is connected with the support frame (2) through a support rod; the top end of the fourth supporting plate (806) is connected with the supporting frame (2); the front shaft of the eleventh transmission wheel (807) is connected with the support frame (2) through a support rod; the left lower part of an eleventh transmission wheel (807) is connected with an electromagnet movable fixing mechanism (4) through a belt; the rear axle of the twelfth driving wheel (808) is connected with the supporting frame (2); the rear shaft center of the thirteenth driving wheel (809) is connected with the supporting frame (2) through a supporting rod; the rear side of the sliding block (8012) is connected with the supporting frame (2); the rear shaft of the fourteenth driving wheel (8014) is connected with the supporting frame (2) through a supporting rod; the rear shaft center of the fifth bevel gear (8016) is connected with the support frame (2) through a support rod; the axle center of the eighth bevel gear (8019) is connected with the support frame (2) through a rotating shaft; the middle upper part of the outer surface center of the first electric push rod (8022) is connected with the support frame (2).
6. The prefabricated member template correction device according to claim 5, wherein the intermittent control template switching mechanism (9) comprises a sixteenth driving wheel (901), a ninth bevel gear (902), a tenth bevel gear (903), an eleventh bevel gear (904), a twelfth bevel gear (905), a seventeenth driving wheel (906), an eighteenth driving wheel (907), a nineteenth driving wheel (908), a twentieth driving wheel (909), a twenty-first driving wheel (9010), a half-cycle disc gear, a fourth gear (9012), a fifth gear (9013), a thirteenth bevel gear (9014), a fourteenth bevel gear (9015), a third electric push rod (9016) and a fourth electric push rod (9017); the front side axle center of a sixteenth driving wheel (901) is rotationally connected with a ninth bevel gear (902); the left side of the outer surface of the ninth bevel gear (902) is in gear engagement with a tenth bevel gear (903); the axis of the tenth bevel gear (903) is in rotary connection with the eleventh bevel gear (904) through a rotating shaft; the bottom end of the outer surface of the eleventh bevel gear (904) is in gear engagement with a twelfth bevel gear (905); the axis of the twelfth bevel gear (905) is rotationally connected with a seventeenth driving wheel (906) through a rotating shaft; the left side of the seventeenth driving wheel (906) is rotationally connected with an eighteenth driving wheel (907) through a belt; the axle center of the eighteenth driving wheel (907) is rotationally connected with the nineteenth driving wheel (908) through a rotating shaft; the axle center of the eighteenth driving wheel (907) is rotationally connected with the twentieth driving wheel (909) through a rotating shaft, and the twentieth driving wheel (909) is positioned at the bottom of the nineteenth driving wheel (908); the right side of the twentieth driving wheel (909) is rotationally connected with the twenty-first driving wheel (9010) through a belt; the axle center of the twenty-first transmission wheel (9010) is rotationally connected with the semi-circle disc gear through a rotating shaft; the left part of the top end of the semi-circle type disc gear is in gear engagement with a fourth gear (9012); the axle center of the fourth gear (9012) is rotationally connected with the fifth gear (9013) through a rotating shaft; the axis of the fifth gear (9013) is in rotary connection with a thirteenth bevel gear (9014) through a rotating shaft; the bottom end of the outer surface of the thirteenth bevel gear (9014) is in gear engagement with the fourteenth bevel gear (9015); the axis of the fourteenth bevel gear (9015) is rotatably connected with the third electric push rod (9016) through a rotating shaft; the bottom end of the third electric push rod (9016) is welded with the fourth electric push rod (9017); the shaft center at the rear side of the sixteenth driving wheel (901) is connected with the support frame (2) through a support rod; the right lower part of a sixteenth transmission wheel (901) is connected with a semi-circle type rotating template rolling correction mechanism (8) through a belt; the axis of the twelfth bevel gear (905) is connected with the support frame (2) through a rotating shaft; the left side of a nineteenth transmission wheel (908) is connected with a fine brush correction mechanism (5) through a belt; the axle center of the twentieth transmission wheel (909) is connected with the support frame (2) through a rotating shaft; the axle center of the twenty-first transmission wheel (9010) is connected with the support frame (2) through a rotating shaft; the axle center of the fourth gear (9012) is connected with the support frame (2) through a support rod; the shaft center of the thirteenth bevel gear (9014) is connected with the support frame (2) through a rotating shaft; the top end of the fourteenth bevel gear (9015) is connected with the support frame (2).
7. The prefabricated member formwork rectification device as claimed in claim 6, wherein the bottom end of the fifth supporting plate (8023) and the right portion of the bottom end of the fourth electric push rod (9017) are provided with high-suction suckers.
8. A prefabricated formwork rectification device as claimed in claim 7, wherein a cleaning broom is provided to each of the right and left sides of the sixth supporting plate (8025).
CN201911131637.3A 2019-11-19 2019-11-19 Prefabricated component template orthotic devices Active CN110842055B (en)

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CN112371764A (en) * 2020-11-20 2021-02-19 尹志 Damaged repair device that demolishs of metal retaining wheel pole that is hit slope
CN112871585B (en) * 2021-01-14 2022-05-03 贵州圣元防水材料有限公司 Processing system is used in preparation of pitch polymer waterproofing membrane
CN113058889B (en) * 2021-03-22 2022-08-12 金马工业集团日照钢构有限公司 Device for repairing and cleaning deformation of steel template

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JPS5090433U (en) * 1973-12-18 1975-07-31
CN2058416U (en) * 1989-10-05 1990-06-20 刘敏臣 Maintenace equipment for building mould plate
CN202028648U (en) * 2011-04-01 2011-11-09 阜阳市冶金机械配件有限责任公司 Multi-function centrifugal type steel tube derusting, straightening and paint brushing machine
CN104028485A (en) * 2014-06-19 2014-09-10 天津捷金金属制品有限公司 Leveling device with cleaning mechanism
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