CN110836121A - A kind of anti-floating reinforcement structure and construction method of operating subway tunnel - Google Patents
A kind of anti-floating reinforcement structure and construction method of operating subway tunnel Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/003—Linings or provisions thereon, specially adapted for traffic tunnels, e.g. with built-in cleaning devices
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/08—Lining with building materials with preformed concrete slabs
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/04—Lining with building materials
- E21D11/10—Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
- E21D11/105—Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D11/00—Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
- E21D11/38—Waterproofing; Heat insulating; Soundproofing; Electric insulating
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D20/00—Setting anchoring-bolts
- E21D20/02—Setting anchoring-bolts with provisions for grouting
- E21D20/021—Grouting with inorganic components, e.g. cement
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21D—SHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
- E21D21/00—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection
- E21D21/0026—Anchoring-bolts for roof, floor in galleries or longwall working, or shaft-lining protection characterised by constructional features of the bolts
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Abstract
本发明涉及一种已运营地铁隧道抗浮加固结构及施工方法,其特征在于:隧道衬砌内部设有内加固结构,隧道衬砌外部设有外加固结构和抗浮结构;内加固结构包括间隔设置的钢套圈和加劲板,加劲板与钢套圈焊接,钢套圈通过壁挂膨胀螺栓与隧道衬砌固定;所述的外加固结构包括注浆加固土体,注浆加固土体对称设在隧道衬砌两侧偏上部位置;所述的抗浮结构包括锚杆,锚杆设在隧道衬砌底部,锚杆顶端锚入道床内部,隧道衬砌以下部分的锚杆周围设有灌浆体。本发明能减少周围土体扰动对地铁隧道的影响,增加地铁隧道抗浮性能与隧道刚度,在地下水位上升或隧道上覆土体开挖时,减小隧道的上浮量与断面变形量。
The invention relates to an anti-floating reinforcement structure and a construction method for an already operated subway tunnel. The steel ferrule and the stiffening plate, the stiffening plate and the steel ferrule are welded, and the steel ferrule is fixed with the tunnel lining through wall-mounted expansion bolts; the external reinforcement structure includes grouting reinforcement of the soil body, and the grouting reinforcement soil body is symmetrically arranged in the tunnel lining The two sides are located at the upper part; the anti-floating structure includes an anchor rod, the anchor rod is arranged at the bottom of the tunnel lining, the top of the anchor rod is anchored into the track bed, and a grouting body is provided around the anchor rod at the lower part of the tunnel lining. The invention can reduce the influence of surrounding soil disturbance on the subway tunnel, increase the anti-floating performance and tunnel rigidity of the subway tunnel, and reduce the floating amount and the section deformation of the tunnel when the groundwater level rises or the soil overlying the tunnel is excavated.
Description
技术领域technical field
本发明涉及地铁隧道抗浮技术领域,尤其涉及一种已运营地铁隧道抗浮加固结构及施工方法。The invention relates to the technical field of anti-floating subway tunnels, in particular to an anti-floating reinforcement structure and a construction method of an already operated subway tunnel.
背景技术Background technique
随着车流量的日益增长,地面道路的交通压力逐渐加剧,由此地下空间的开发建设也正在全国各地掀起高潮,城市下穿隧道在空间上分离了交叉车流,提高了交通舒畅性,极大的缓解了城市交通压力。在地铁运营阶段,由于地下水位变化或周边施工活动,盾构隧道会发生上浮现象,管片上浮会对列车运行速度、运行安全、乘客舒适度产生不利影响。With the increasing traffic flow, the traffic pressure on the surface road is gradually intensifying. As a result, the development and construction of underground space is also setting off a climax all over the country. The urban underpass tunnels spatially separate the cross-traffic flow, improve the traffic comfort, and greatly improve the traffic comfort. relieve the pressure of urban traffic. During the subway operation stage, due to changes in groundwater level or surrounding construction activities, shield tunnels will float upward, and the floating of segments will adversely affect train running speed, running safety, and passenger comfort.
地铁隧道作为重要的城市交通生命线,对其变形要求极其严格。根据现有的相关规定,隧道绝对最大位移不能超过20mm,隧道回弹变形不超过15mm,隧道变形曲率半径必须大于15000m,相对变形必须小于1/2500。As an important urban traffic lifeline, subway tunnels have extremely strict deformation requirements. According to the existing relevant regulations, the absolute maximum displacement of the tunnel should not exceed 20mm, the rebound deformation of the tunnel should not exceed 15mm, the radius of curvature of the tunnel deformation must be greater than 15000m, and the relative deformation must be less than 1/2500.
目前最为常见的隧道结构抗浮方法是在设计阶段利用深埋于地面以下且位于地铁隧道顶部以上的土体自身重量,使这些土体的重量足以抵抗地铁隧道在地下所可能受到的浮力。但是,在沿海城市常年地下水位较高,地质条件较差,且地下水位随着季节变化也会发生较大变化,当地下隧道结构以上覆土产生的自重效应无法抵抗地下水浮力时,结构将产生上浮现象,严重时将导致盾构管片连接开裂,危及结构安全。另外,既有地铁隧道邻侧进行建筑施工活动日增多,当地铁隧道上方需要进行基坑开挖等土体卸荷工程时,由于基坑开挖会引起坑内土体回弹,会对近接地下建(构)筑造成附加位移,引起近接地铁隧道的上浮变形,造成隧道垂直直径变小,水平直径变大,隧道横断面形状改变,如果不及时对地铁隧道进行抗浮加固处理,隧道上浮位移超限,进而导致隧道管片破损,甚至会造成隧道涌水、坍塌等问题,危害生命和财产安全。At present, the most common anti-floating method for tunnel structures is to use the weight of the soil buried deep below the ground and above the top of the subway tunnel in the design stage, so that the weight of these soils is sufficient to resist the buoyancy that the subway tunnel may experience underground. However, in coastal cities, the groundwater level is high all year round and the geological conditions are poor, and the groundwater level will change greatly with the seasonal changes. When the self-weight effect of the overlying soil above the underground tunnel structure cannot resist the buoyancy of groundwater, the structure will float up. In severe cases, the connection of shield segments will be cracked, which will endanger the safety of the structure. In addition, construction activities on the adjacent sides of existing subway tunnels are increasing day by day. When soil unloading works such as foundation pit excavation are required above the subway tunnel, the soil body in the pit will rebound due to the excavation of the foundation pit, which will affect the adjacent ground. The construction (construction) causes additional displacement, causing the floating deformation of the adjacent subway tunnel, resulting in a smaller vertical diameter of the tunnel, a larger horizontal diameter, and a change in the shape of the cross section of the tunnel. Exceeding the limit will lead to the damage of the tunnel segment, and even cause problems such as tunnel water inflow and collapse, endangering life and property safety.
随着城市轨道交通运营里程的快速增加及运营时间的增长,加之盾构隧道邻侧区域一直是建筑热地,地铁运营阶段隧道发生上浮病害预计会越来越多,有必要研究运营阶段盾构隧道管片上浮病害治理措施,合理地选择隧道抗浮加固措施与手段,保证地铁隧道的正常使用。With the rapid increase of urban rail transit operation mileage and the increase of operation time, and the adjacent area of shield tunnel has always been a hot spot for construction, it is expected that more and more floating diseases will occur in the tunnel during the operation stage of the subway. It is necessary to study the shield tunnel during the operation stage. The control measures for the floating disease of the tunnel segment, and the reasonable selection of tunnel anti-floating reinforcement measures and means to ensure the normal use of the subway tunnel.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于针对现有技术中缺乏有效措施解决运营地铁隧道抗浮加固问题以及施工结构承载力不足、施工整体性偏弱等缺陷,提出了一种针对已运营地铁、抗浮与加固相结合、步骤简单、设计合理且施工简便、施工结构整体性好、适合地铁停运窗口期施工的地铁隧道抗浮加固结构及施工方法。The purpose of the present invention is to solve the problems of anti-floating reinforcement of operating subway tunnels, insufficient bearing capacity of construction structures, weak construction integrity and other defects in the prior art due to the lack of effective measures. The invention discloses an anti-floating reinforcement structure and a construction method for a subway tunnel, which are combined, have simple steps, reasonable design, simple construction, good construction structure integrity, and are suitable for construction in the subway outage window period.
为了达到目的,本发明提供的技术方案为:In order to achieve the purpose, the technical scheme provided by the invention is:
本发明涉及的一种已运营地铁隧道抗浮加固结构,包括隧道衬砌,隧道衬砌内部设有道床,道床两侧设有承台,其特征在于:所述的隧道衬砌内部设有内加固结构,隧道衬砌外部设有外加固结构和抗浮结构;所述的内加固结构包括间隔设置的钢套圈和加劲板,加劲板与钢套圈焊接,钢套圈紧贴隧道衬砌内表面,并通过壁挂膨胀螺栓与隧道衬砌固定,钢套圈两侧采用环氧胶泥封堵,钢套圈与隧道衬砌之间的空隙采用环氧树脂填充;所述的外加固结构包括注浆加固土体,注浆加固土体对称设在隧道衬砌两侧偏上部位置;所述的抗浮结构包括若干锚杆,锚杆设在隧道衬砌底部,锚杆顶端锚入道床内部,隧道衬砌以下部分的锚杆周围设有灌浆体。The invention relates to an anti-floating reinforcement structure for an already operated subway tunnel, which includes a tunnel lining, a track bed is arranged inside the tunnel lining, and caps are arranged on both sides of the track bed. An outer reinforcement structure and an anti-floating structure are arranged outside the tunnel lining; the inner reinforcement structure includes a steel ferrule and a stiffening plate arranged at intervals. The wall-mounted expansion bolts are fixed with the tunnel lining, the two sides of the steel ferrule are sealed with epoxy cement, and the gap between the steel ferrule and the tunnel lining is filled with epoxy resin; The soil reinforced by the slurry is symmetrically arranged at the upper part of the two sides of the tunnel lining; the anti-floating structure includes several bolts, the bolts are arranged at the bottom of the tunnel lining, the top of the bolts are anchored into the track bed, and the lower part of the tunnel lining is around the bolts With grout body.
优选地,所述的钢套圈包括左弧形钢板和右弧形钢板,所述的加劲板包括左加劲板和右加劲板;左弧形钢板和右弧形钢板的弧度与隧道衬砌内侧弧度相同,隧道衬砌的内表面设有螺孔,左弧形钢板和右弧形钢板上对应位置设有螺孔,左弧形钢板和右弧形钢板紧贴隧道衬砌内表面设置,左弧形钢板和右弧形钢板均通过穿过螺孔的壁挂膨胀螺栓与隧道衬砌连接;左加劲板沿左弧形钢板的中轴线焊接连接,右加劲板沿右弧形钢板的中轴线焊接连接,左加劲板和右加劲板的顶端均设有连接顶板,两侧的连接顶板通过对拉螺栓相互连接;左弧形钢板和右弧形钢板的底部均焊接有底部连接板,底部连接板通过地脚螺栓配合螺帽固定在两侧的承台的上表面。Preferably, the steel ferrule includes a left arc-shaped steel plate and a right arc-shaped steel plate, and the stiffening plate includes a left stiffening plate and a right stiffening plate; the arc of the left arc-shaped steel plate and the right arc-shaped steel plate is the same as the inner arc of the tunnel lining Similarly, the inner surface of the tunnel lining is provided with screw holes, and the corresponding positions of the left and right curved steel plates are provided with screw holes. The left and right arc-shaped steel plates are connected to the tunnel lining through wall-mounted expansion bolts that pass through the screw holes; The tops of the plate and the right stiffening plate are provided with connecting top plates, and the connecting top plates on both sides are connected to each other by the pull bolts; the bottoms of the left arc steel plate and the right arc steel plate are welded with bottom connecting plates, and the bottom connecting plates are connected by anchor bolts The mating nuts are fixed on the upper surfaces of the caps on both sides.
优选地,所述的注浆加固土体内设有若干注浆花管,两侧注浆加固土体内的注浆花管左右对称,所述的隧道衬砌的左右两侧对应注浆花管的位置设有注浆孔,注浆花管贯穿注浆孔并插入隧道衬砌两侧的加固土体中,且注浆孔内填充密封材料封堵注浆孔。Preferably, several grouting flower tubes are arranged in the grouting reinforcement soil body, the grouting flower tubes in the grouting reinforcement soil body on both sides are symmetrical on the left and right, and the left and right sides of the tunnel lining correspond to the grouting flower tubes. A grouting hole is provided at the location, and the grouting flower pipe runs through the grouting hole and is inserted into the reinforced soil on both sides of the tunnel lining, and the grouting hole is filled with sealing material to block the grouting hole.
优选地,所述的锚杆包括锚杆主筋、若干抗浮加强筋、止水钢板和钢筋定位器;锚杆主筋贯穿止水钢板,抗浮加强筋的底端焊接于锚杆主筋与止水钢板的交汇处,止水钢板埋于道床内,并与道床钢筋焊接,钢筋定位器焊接于隧道衬砌以下部分的锚杆主筋上;所述的锚杆主筋和抗浮加强筋的顶端均设有弯折部分,抗浮加强筋的底端设有与锚杆主筋向平行的搭接部分,弯折部分的长度至少为锚杆主筋或抗浮加强筋直径的15倍,搭接部分的长度至少为抗浮加强筋直径的55倍。Preferably, the anchor rod includes a main anchor rod, several anti-floating reinforcing ribs, a water-stop steel plate and a steel locator; At the intersection of the steel plates, the water-stop steel plates are buried in the ballast and welded with the steel bars of the ballast, and the steel bar locators are welded to the main anchor bars of the lower part of the tunnel lining; In the bent part, the bottom end of the anti-floating reinforcement is provided with a lap joint parallel to the direction of the main reinforcement of the anchor rod. It is 55 times the diameter of the anti-floating reinforcement.
所述的承台通过若干膨胀螺栓与隧道衬砌连接。The bearing platform is connected with the tunnel lining through several expansion bolts.
本发明还涉及一种上述已运营地铁隧道抗浮加固结构的施工方法,其特征在于:其包括以下步骤:The present invention also relates to a construction method for the above-mentioned anti-floating reinforcement structure of an already operated subway tunnel, characterized in that it comprises the following steps:
1)对地铁轨道两侧的道床及水沟进行切割和凿除,至盾构管片露出;1) Cut and chisel the ballast bed and water ditch on both sides of the subway track until the shield segment is exposed;
2)在地铁轨道两侧道床切割和凿除的位置施工承台;2) Construction of the cap at the position where the ballast bed is cut and chiseled on both sides of the subway track;
3)在隧道衬砌两侧偏上部位置钻注浆孔,每钻孔形成一个注浆孔后立即沿注浆孔打入注浆花管,并注入水泥浆,硬化后形成注浆加固土体,然后在注浆孔位置灌注防水混凝土形成密封材料;3) Drill grouting holes at the upper part of the two sides of the tunnel lining. After each drilled hole forms a grouting hole, immediately drive a grouting flower tube along the grouting hole, and inject cement slurry. After hardening, the grouting reinforcement soil is formed. Then pour waterproof concrete at the position of the grouting hole to form a sealing material;
4)判断引起隧道上浮的原因,并计算单环隧道管片所需要的抗浮力F抗浮;4) Determine the cause of the tunnel floating, and calculate the anti-buoyancy F anti-floating required for the single-ring tunnel segment;
5)根据单环隧道管片所受到浮力F浮值计算单根锚杆的轴向拉力设计值、锚杆配筋、锚杆长度、锚固体与锚杆的锚固长度;5) Calculate the axial tension design value of a single anchor rod, the anchor rod reinforcement, the anchor rod length, and the anchorage length of the anchor body and the anchor rod according to the buoyancy F floating value of the single ring tunnel segment;
6)对地铁隧道处的道床进行钻孔并根据步骤5计算的参数设置锚杆;6) Drill the track bed at the subway tunnel and set the anchor rod according to the parameters calculated in step 5;
7)安装刚套圈和加劲板。7) Install the ferrule and stiffener.
优选地,所述步骤4)为地下水上升引起的隧道上浮,单环隧道管片所需要的抗浮力F抗浮的计算步骤如下:Preferably, the step 4) is the floating of the tunnel caused by the rise of groundwater, and the calculation steps of the anti -buoyancy F required by the single-ring tunnel segment are as follows:
4.1)计算单环隧道管片的上覆土柱有效重量G土,4.1) Calculate the effective weight G soil of the overlying soil column of the single-ring tunnel segment,
4.2)计算单环隧道管片的自重G自,4.2) Calculate the self -weight G of the single-ring tunnel segment,
G自=δπ(R2-r2)γc; Gself =δπ(R 2 −r 2 )γ c ;
4.3)计算单环隧道管片所受到的地下水浮力F浮,4.3) Calculate the groundwater buoyancy F float on the single-ring tunnel segment,
F浮=δπR2γw;F float = δπR 2 γ w ;
4.4)计算所需抗浮力F抗浮,4.4) Calculate the required anti-buoyancy F anti-buoyancy ,
其中,γa为土体饱和容重,γw为水的容重,R为盾构隧道外直径,h为管道上覆土层厚度,δ为单环管片的宽度,r为盾构隧道内直径;γf为使用阶段盾构隧道安全抗浮系数,取1.2;γ土为隧道上覆土层重量分项系数,取1.0;γ自为隧道结构自重分项系数,取1.0;γ抗浮为锚杆抗浮分项系数,取1.0。Among them, γ a is the saturated bulk density of soil, γ w is the bulk density of water, R is the outer diameter of the shield tunnel, h is the thickness of the overlying soil layer on the pipeline, δ is the width of the single ring segment, and r is the inner diameter of the shield tunnel; γ f is the safety anti - floating coefficient of the shield tunnel in the use stage, which is taken as 1.2; Anti-float sub-item coefficient, take 1.0.
优选地。所述步骤4)为隧道上方卸载引起隧道上浮,单环隧道管片所需要的抗浮力F抗浮的计算步骤如下:Preferably. The step 4) is that the unloading above the tunnel causes the tunnel to float, and the calculation steps of the anti -buoyancy F required by the single-ring tunnel segment are as follows:
4.1)根据基坑底部任一点的坐标(ξ,η)上的卸荷荷载pdξdη,计算隧道轴线处(x,y,z0)的附加应力σz,4.1) According to the unloading load pd ξ d η on the coordinates (ξ, η) of any point at the bottom of the foundation pit, calculate the additional stress σ z at the tunnel axis (x, y, z 0 ),
式中,In the formula,
υ为泊松比;z0为隧道中心线与地表距离;h为基坑开挖深度;υ is Poisson’s ratio; z 0 is the distance between the tunnel centerline and the surface; h is the excavation depth of the foundation pit;
4.2)对于每环盾构管片,假定轴线处各点的附加应力相同,则每环管片由于基坑开挖受到的附加荷载F附加为4.2) For each ring of shield segments, assuming that the additional stress at each point at the axis is the same, the additional load F received by each ring segment due to the excavation of the foundation pit is:
F附加=δRσz;F additional = δRσ z ;
4.3)则根据力的平衡关系,取F抗浮=F附加。4.3) According to the force balance relationship, take F anti-floating = F additional .
优选地,所述步骤5)的具体步骤为:Preferably, the concrete steps of described step 5) are:
5.1)根据步骤4计算所得的F抗浮,计算锚杆的轴向拉力标准值Nak,5.1) According to the F anti-floating calculated in
Nak=F抗浮;N ak =F anti-float ;
5.2)根据轴向拉力标准值Nak计算单根锚杆轴向拉力设计值Nt,5.2) Calculate the design value N t of the axial tensile force of a single bolt according to the standard value of the axial tensile force N ak ,
Nt=γQNak,N t =γ Q N ak ,
式中,γQ为荷载分项系数,取1.3;In the formula, γ Q is the load sub-item coefficient, which is taken as 1.3;
5.3)计算锚杆钢筋截面积As,5.3) Calculate the cross-sectional area A s of the reinforcement bar of the anchor rod,
式中,Kt为锚杆杆体抗拉的安全系数;fyk为钢筋抗拉强度标准值;In the formula, K t is the safety factor of the tensile strength of the bolt body; f yk is the standard value of the tensile strength of the steel bar;
并根据计算得到的锚杆钢筋截面积As,确定锚杆钢筋的实配根数;And according to the calculated cross-sectional area A s of the anchor bar, determine the actual number of anchor bars;
5.4)计算地层与锚固体之间的长度La1和锚固体与锚杆钢筋之间La2,5.4) Calculate the length L a1 between the stratum and the anchor and the L a2 between the anchor and the steel bar,
选取La1和La2中较大的值,作为锚固体与锚杆(8)的锚固长度La;Select the larger value between L a1 and L a2 as the anchoring length L a between the anchor and the bolt (8);
式中,fmg为地层与锚固注浆体之间的粘结强度标准值;fms为钢筋与锚固注浆体之间的粘结强度标准值;K为锚杆的抗拔安全系数,取2.0;D为锚杆锚固段的钻孔直径,取150mm;d为锚杆钢筋的直径,根据实际配筋确定;n为锚杆钢筋的数量,根据每环管片实际配筋确定;为钢筋截面的粘结强度的降低系数,取值范围在0.6~0.85之间;ψ为锚杆锚固长度对粘结强度的影响系数,取1.0。In the formula, f mg is the standard value of the bond strength between the stratum and the anchor grouting body; f ms is the standard value of the bond strength between the steel bar and the anchor grouting body; K is the pullout safety factor of the anchor rod, which is taken as 2.0; D is the diameter of the drilled hole in the anchoring section of the bolt, which is 150mm; d is the diameter of the steel bar of the bolt, which is determined according to the actual reinforcement; n is the number of reinforcement bars of the anchor, which is determined according to the actual reinforcement of each ring segment; is the reduction coefficient of the bond strength of the steel bar section, and the value ranges from 0.6 to 0.85; ψ is the influence coefficient of the anchorage length of the bolt on the bond strength, which is taken as 1.0.
优选地,所属步骤6)中锚杆的安装步骤为:Preferably, the installation steps of the anchor rod in step 6) are:
6.1)按照道床混凝土凿除迹线凿除混凝土,再利用潜孔锤成孔;6.1) Chisel the concrete according to the track of the concrete chisel of the track bed, and then use the down-the-hole hammer to form a hole;
6.2)将预先制作好的锚杆放入钻孔中,采用二次注浆的方式进行注浆;6.2) Put the pre-fabricated bolt into the drilled hole, and use the method of secondary grouting for grouting;
6.3)待浆液初凝后,回灌高强混凝土,填补道床混凝土凿除部位。6.3) After the initial setting of the slurry, refill the high-strength concrete to fill up the concrete chiseled part of the track bed.
优选地,所述步骤7)中刚套圈和加劲板的安装步骤为:Preferably, the installation steps of the rigid ferrule and the stiffening plate in the step 7) are:
7.1)根据钢套圈螺孔位置在隧道衬砌上设置相应的螺孔;7.1) Set corresponding screw holes on the tunnel lining according to the position of the screw holes of the steel ferrule;
7.2)将左加劲板焊接在左弧形钢板上,将右加劲板焊接在右弧形钢板上,将左弧形钢板与右弧形钢板吊装至指定位置,并用壁挂膨胀螺栓将左弧形钢板和右加劲板锚固在隧道衬砌上;7.2) Weld the left stiffening plate on the left arc-shaped steel plate, weld the right stiffening plate on the right arc-shaped steel plate, hoist the left arc-shaped steel plate and the right arc-shaped steel plate to the designated position, and use the wall-mounted expansion bolts to fix the left arc-shaped steel plate. And the right stiffener is anchored on the tunnel lining;
7.3)用对拉螺栓将两侧弧形钢板的连接顶板相互连接;7.3) Connect the connecting top plates of the curved steel plates on both sides to each other with the tension bolts;
7.4)分别采用地脚螺栓将左弧形钢板与左加劲板、右弧形钢板与右加劲板固定在两侧的承台上。7.4) Use anchor bolts to fix the left arc-shaped steel plate and the left stiffening plate, and the right arc-shaped steel plate and the right stiffening plate on the bearing platforms on both sides.
采用本发明涉及的方案,与现有技术相比存在以下有益效果:Adopt the scheme involved in the present invention, compared with the prior art, there are the following beneficial effects:
(1)本发明在隧道衬砌的内部设有由钢套圈和加劲板组成的内加固结构,隧道衬砌外部的左右两侧分别设有注浆加固土体,可以迅速抑制隧道上浮趋势,起到“速效”的作用,与内加固结构搭配在隧道衬砌的内外部形成了加固体系,提高隧道结构的稳定性,减小隧道的断面变形量,减少周边建筑施工活动对隧道造成的损坏。(1) In the present invention, an inner reinforcement structure composed of a steel ferrule and a stiffening plate is provided inside the tunnel lining, and the left and right sides of the outside of the tunnel lining are respectively provided with grouting reinforcement soil, which can quickly suppress the upward trend of the tunnel and play a role in The effect of "quick effect", combined with the inner reinforcement structure, forms a reinforcement system on the inside and outside of the tunnel lining, which improves the stability of the tunnel structure, reduces the cross-section deformation of the tunnel, and reduces the damage to the tunnel caused by surrounding construction activities.
(2)本发明在隧道衬砌的底部设置了抗浮结构,该抗浮结构与隧道上覆土配合抵消地下水对隧道的浮力,当水位发生变化或上覆土挖除时,抗浮结构起到阻止隧道上浮的作用,避免因隧道上浮而导致结构破坏,可以在荷载周期内长效控制隧道位移值。(2) In the present invention, an anti-floating structure is set at the bottom of the tunnel lining, and the anti-floating structure cooperates with the overlying soil of the tunnel to offset the buoyancy of groundwater on the tunnel. When the water level changes or the overlying soil is excavated, the anti-floating structure prevents the tunnel. The function of floating can avoid the structural damage caused by the floating of the tunnel, and can control the displacement value of the tunnel for a long time during the load period.
(3)本发明涉及的隧道衬砌的底部设置了抗浮结构的施工方法步骤简单,多以拼装结构为主,提高了施工效率,适用于已运营隧道短施工窗口期的工程特点,为已运营隧道的上浮变形提供了新的主动抗浮思路。(3) The construction method in which the anti-floating structure is arranged at the bottom of the tunnel lining involved in the present invention is simple in steps, mostly based on the assembled structure, which improves the construction efficiency, and is suitable for the engineering characteristics of the operating tunnel in the short construction window period, which is the most suitable for the operating tunnel. The floating deformation of the tunnel provides a new idea of active anti-floating.
(4)本发明同时解决了隧道上浮变形及隧道断面变形的两种隧道结构灾害,较大降低了施工成本,提高了隧道的抗变形能力,延长了隧道的使用寿命,实用价值高且使用效果好。(4) The present invention simultaneously solves two kinds of tunnel structural disasters, namely, the floating deformation of the tunnel and the deformation of the tunnel section, which greatly reduces the construction cost, improves the deformation resistance of the tunnel, prolongs the service life of the tunnel, and has high practical value and use effect. it is good.
(5)针对不同直径、不同地区的已运营地铁隧道的上浮变形修正均可采用本发明所公开技术,特别适用于在富水软弱地区等易发生衬砌病害危险地层中的隧道保护与加固,适用面广。(5) The technology disclosed in the present invention can be used to correct the floating deformation of the operating subway tunnels with different diameters and different regions, and is especially suitable for tunnel protection and reinforcement in dangerous strata prone to lining diseases such as water-rich and weak areas. Wide.
附图说明Description of drawings
图1是本发明涉及的地铁隧道抗浮加固结构的结构示意图;Fig. 1 is the structural schematic diagram of the subway tunnel anti-floating reinforcement structure involved in the present invention;
图2是附图1所示的地铁隧道抗浮加固结构的A-A剖面图;Fig. 2 is the A-A sectional view of the subway tunnel anti-floating reinforcement structure shown in accompanying drawing 1;
图3是注浆孔、锚杆孔、螺孔成孔结构的A-A剖面图;Fig. 3 is the A-A sectional view of the grouting hole, the bolt hole and the screw hole forming structure;
图4是设置锚杆后结构的A-A剖面图;Fig. 4 is the A-A sectional view of the structure after setting the anchor rod;
图5是锚杆节点大样图;Figure 5 is a large sample diagram of the anchor node;
图6是锚杆节点大样的1-1剖面图;Figure 6 is a 1-1 sectional view of a large sample of an anchor node;
图7是锚杆大样图;Figure 7 is a large sample drawing of the anchor rod;
图8是锚杆的配筋图;Figure 8 is the reinforcement diagram of the anchor rod;
图9是水位上升引起隧道上浮计算示意图;Figure 9 is a schematic diagram of the calculation of the floating of the tunnel caused by the rise of the water level;
图10是隧道上方卸载引起隧道上浮计算示意图;Figure 10 is a schematic diagram of the tunnel floating calculation caused by unloading above the tunnel;
图11是隧道管片位移监测图。Fig. 11 is the displacement monitoring diagram of the tunnel segment.
标注说明:1-隧道衬砌,2-道床,3-承台,4-钢套圈,5-加劲板,6-壁挂膨胀螺栓,7-注浆加固土体,8-锚杆,9-灌浆体,10-注浆花管,11-左弧形钢板,12-右弧形钢板,13-左加劲板,14-右加劲板,15-连接顶板,16-密封材料,17-地脚螺栓,18-底部连接板,19-对拉螺栓,20-道床钢筋,21-注浆孔,22-锚杆孔,23-膨胀螺栓,24-螺孔,25-锚杆主筋,26-抗浮加强筋,27-止水钢板,28-钢筋定位器,29-道床混凝土凿除迹线。Labeling instructions: 1-tunnel lining, 2-track bed, 3-cap, 4-steel ring, 5-stiffening plate, 6-wall expansion bolt, 7-grouting reinforcement, 8-anchor rod, 9-grouting Body, 10-grouting flower tube, 11-left curved steel plate, 12-right curved steel plate, 13-left stiffening plate, 14-right stiffening plate, 15-connecting top plate, 16-sealing material, 17-anchor bolt , 18- Bottom connecting plate, 19- Pair of tie bolts, 20- Ballistic bar, 21- Grouting hole, 22- Anchor rod hole, 23- Expansion bolt, 24- Screw hole, 25- Anchor rod main reinforcement, 26- Anti-floating Reinforcing ribs, 27-water-stop steel plate, 28-steel bar locator, 29-track bed concrete chisel trace.
具体实施方式Detailed ways
为进一步了解本发明的内容,结合实施例对本发明作详细描述,以下实施例用于说明本发明,但不用来限制本发明的范围。In order to further understand the content of the present invention, the present invention is described in detail with reference to the embodiments. The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
实施例1Example 1
结合附图1~4所示,本发明涉及的一种已运营地铁隧道抗浮加固结构,用于解决因水位上升引起的隧道上浮或隧道上方卸载引起隧道上浮问题,该结构包括隧道衬砌1,隧道衬砌1内部设有道床2和内加固结构,隧道衬砌1外部设有外加固结构和抗浮结构,道床2两侧设有承台3,承台3通过若干膨胀螺栓23与隧道衬砌1连接。With reference to Figures 1 to 4, the present invention relates to an anti-floating reinforcement structure for an already operating subway tunnel, which is used to solve the problem of tunnel floating caused by rising water level or unloading above the tunnel. The structure includes a tunnel lining 1, The inside of the tunnel lining 1 is provided with a
结合附图1~4所示,所述的内加固结构包括间隔设置的钢套圈4和加劲板5,加劲板5与钢套圈4焊接,钢套圈4包括左弧形钢板11和右弧形钢板12,加劲板5包括左加劲板13和右加劲板14;左弧形钢板11和右弧形钢板12的弧度与隧道衬砌1内侧弧度相同,隧道衬砌1的内表面设有螺孔24,左弧形钢板11和右弧形钢板12上对应位置设有螺孔,左弧形钢板11和右弧形钢板12紧贴隧道衬砌1内表面设置,左弧形钢板11和右弧形钢板12均通过穿过螺孔24的壁挂膨胀螺栓6与隧道衬砌1连接,进而使钢套圈4紧贴隧道衬砌1内表面,钢套圈4两侧采用环氧胶泥封堵,钢套圈4与隧道衬砌1之间的空隙采用环氧树脂填充;左加劲板13沿左弧形钢板11的中轴线焊接连接,右加劲板14沿右弧形钢板12的中轴线焊接连接,左加劲板13和右加劲板14的顶端均设有连接顶板15,两侧的连接顶板15通过对拉螺栓19相互连接;左弧形钢板11和右弧形钢板12的底部均焊接有底部连接板18,底部连接板18通过地脚螺栓17配合螺帽固定在两侧的承台3的上表面。As shown in Figures 1 to 4, the inner reinforcement structure includes a
结合附图1、2和4所述的外加固结构包括注浆加固土体7,注浆加固土体7对称设在隧道衬砌1两侧偏上部位置,注浆加固体7是通过若干注浆花管10向两侧的土中注入水泥浆,水泥浆硬化后形成的,注浆花管10不再拔出;两侧注浆加固土体7内的注浆花管10左右对称,隧道衬砌1的左右两侧对应注浆花管10的位置设有注浆孔21,注浆花管10贯穿注浆孔21并插入隧道衬砌1两侧土壤中,通过注浆花管10向土中注入水泥浆,水泥浆硬化后形成加固土体7,且注入水泥浆后,在注浆孔21内浇筑混凝土,形成填充密封材料16,用于封堵注浆孔21,防止水泥浆从注浆孔21处倒流。The external reinforcement structure described in conjunction with Figures 1, 2 and 4 includes a grouting
结合附图1~4所示,所述的抗浮结构包括若干锚杆8,结合附图5~7所示,锚杆8包括锚杆主筋25、若干抗浮加强筋26、止水钢板27和钢筋定位器28;锚杆主筋25贯穿止水钢板27,抗浮加强筋26的底端焊接于锚杆主筋25与止水钢板27的交汇处,止水钢板27埋于道床2内,并与道床钢筋20焊接,钢筋定位器28焊接于隧道衬砌1以下部分的锚杆主筋25上;结合附图5、7和8所示,所述的锚杆主筋25和抗浮加强筋26的顶端均设有弯折部分,抗浮加强筋26的底端设有与锚杆主筋25向平行的搭接部分,弯折部分的长度至少为锚杆主筋25或抗浮加强筋26直径的15倍,搭接部分的长度至少为抗浮加强筋26直径的55倍,锚杆8插入设在隧道衬砌1底部的土中,钢筋定位器28位于锚杆孔22内,钢筋定位器28的外径略小于锚杆孔22的孔径,水泥浆可以透过钢筋定位器28与锚杆孔22之间的空隙,锚杆8顶端锚入道床2内部,隧道衬砌1以下部分的锚杆8周围注入水泥浆形成灌浆体9。As shown in Figures 1 to 4, the anti-floating structure includes several anchor rods 8. As shown in Figures 5 to 7, the anchor rod 8 includes anchor rod
实施例2Example 2
当已运营地铁隧道因水位上升引起隧道上浮时,采用以下步骤进行施工:When the operating subway tunnel floats up due to the rising water level, the following steps are used for construction:
1)根据运营线路的限界、线路的最小半径、最大坡度等施工环境选定施工用的机械手和平板车;然后对盾构隧道内部管线迁改,主要是将强弱电侧支架移位,线路归整等,为施工提供有效作用场地;然后对地铁轨道两侧的道床2及水沟进行切割和凿除,至盾构管片露出,切割后将道床2的侧面进行凿毛处理,并且,利用高压水枪对隧道衬砌1表面进行清洗,对管片表面的崩块、钙化物等松动物进行处理。1) Select manipulators and flatbed trucks for construction according to the construction environment such as the limit of the operating line, the minimum radius of the line, and the maximum slope; Then, the
2)在地铁轨道两侧道床切割和凿除的位置施工承台3:根据道床2的切割尺寸现场放样加工承台3,利用专用平板车运至现场,将承台3吊装到位后采用植入式砼将100mmM16不锈钢膨胀螺栓23锚固在管片上,进而将承台3固定,并在接缝处回灌水泥浆,承台3与道床2形成整体。2) Construction of
3)在隧道衬砌1两侧偏上部位置钻注浆孔21,每侧设置两排,每排3个孔,每钻孔形成一个注浆孔21后立即沿注浆孔21打入注浆花管10,注浆花管10的打入深度为2m,并注入水泥浆,注浆压力0.3~0.5Mpa,水泥浆硬化后形成注浆加固土体7,然后在注浆孔21位置灌注防水混凝土形成密封材料16,密封材料16的作用在于避免地下水进入隧道衬砌1以及水泥浆外渗。3) Drill grouting holes 21 at the upper part of both sides of the tunnel lining 1, and set up two rows on each side with 3 holes in each row. After each drilled hole forms a
4)判断引起隧道上浮的原因,并计算单环隧道管片所需要的抗浮力F抗浮,本实施例中是因水位上升引起的隧道上浮,结合附图9所示,计算方式为:4) Determine the cause of the tunnel floating, and calculate the anti-buoyancy F anti-floating required for the single-ring tunnel segment. In the present embodiment, it is the tunnel floating caused by the rise of the water level. Combined with Figure 9, the calculation method is:
4.1)计算单环隧道管片的上覆土柱有效重量G土,4.1) Calculate the effective weight G soil of the overlying soil column of the single-ring tunnel segment,
4.2)计算单环隧道管片的自重G自,4.2) Calculate the self -weight G of the single-ring tunnel segment,
G自=δπ(R2-r2)γc; Gself =δπ(R 2 −r 2 )γ c ;
4.3)计算单环隧道管片所受到的地下水浮力F浮,4.3) Calculate the groundwater buoyancy F float on the single-ring tunnel segment,
F浮=δπR2γw;F float = δπR 2 γ w ;
4.4)计算所需抗浮力F抗浮,4.4) Calculate the required anti-buoyancy F anti-buoyancy ,
其中,γa为土体饱和容重,γw为水的容重,R为盾构隧道外直径,h为管道上覆土层厚度,δ为单环管片的宽度,r为盾构隧道内直径;γf为使用阶段盾构隧道安全抗浮系数,取1.2;γ土为隧道上覆土层重量分项系数,取1.0;γ自为隧道结构自重分项系数,取1.0;γ抗浮为锚杆抗浮分项系数,取1.0。Among them, γ a is the saturated bulk density of soil, γ w is the bulk density of water, R is the outer diameter of the shield tunnel, h is the thickness of the overlying soil layer on the pipeline, δ is the width of the single ring segment, and r is the inner diameter of the shield tunnel; γ f is the safety anti - floating coefficient of the shield tunnel in the use stage, which is taken as 1.2; Anti-float sub-item coefficient, take 1.0.
5)根据单环隧道管片所受到浮力F浮值计算单根锚杆8的轴向拉力设计值、锚杆8配筋、锚杆8长度、锚固体与锚杆8的锚固长度,具体步骤为:5) Calculate the axial tension design value of a single anchor rod 8, the reinforcement of the anchor rod 8, the length of the anchor rod 8, the anchoring length of the anchor body and the anchor rod 8 according to the floating value of the buoyancy F of the single-ring tunnel segment, and the specific steps for:
5.1)根据步骤4计算所得的F抗浮,计算锚杆的轴向拉力标准值Nak,5.1) According to the F anti-floating calculated in
Nak=F抗浮;N ak =F anti-float ;
5.2)根据轴向拉力标准值Nak计算单根锚杆轴向拉力设计值Nt,5.2) Calculate the design value N t of the axial tensile force of a single bolt according to the standard value of the axial tensile force N ak ,
Nt=γQNak,N t =γ Q N ak ,
式中,γQ为荷载分项系数,取1.3;In the formula, γ Q is the load sub-item coefficient, which is taken as 1.3;
5.3)计算锚杆钢筋截面积As,5.3) Calculate the cross-sectional area A s of the reinforcement bar of the anchor rod,
式中,Kt为锚杆杆体抗拉的安全系数;fyk为钢筋抗拉强度标准值;In the formula, K t is the safety factor of the tensile strength of the bolt body; f yk is the standard value of the tensile strength of the steel bar;
并根据计算得到的锚杆钢筋截面积As,确定锚杆钢筋的实配根数;And according to the calculated cross-sectional area A s of the anchor bar, determine the actual number of anchor bars;
5.4)计算地层与锚固体之间的长度La1和锚固体与锚杆钢筋之间La2,5.4) Calculate the length L a1 between the stratum and the anchor and the L a2 between the anchor and the steel bar,
选取La1和La2中较大的值,作为锚固体与锚杆(8)的锚固长度La;Select the larger value between L a1 and L a2 as the anchoring length L a between the anchor and the bolt (8);
式中,fmg为地层与锚固注浆体之间的粘结强度标准值;fms为钢筋与锚固注浆体之间的粘结强度标准值;K为锚杆的抗拔安全系数,取2.0;D为锚杆锚固段的钻孔直径,取150mm;d为锚杆钢筋的直径,根据实际配筋确定;n为锚杆钢筋的数量,根据每环管片实际配筋确定;为钢筋截面的粘结强度的降低系数,取值范围在0.6~0.85之间;ψ为锚杆锚固长度对粘结强度的影响系数,取1.0。In the formula, f mg is the standard value of the bond strength between the stratum and the anchor grouting body; f ms is the standard value of the bond strength between the steel bar and the anchor grouting body; K is the pullout safety factor of the anchor rod, which is taken as 2.0; D is the diameter of the drilled hole in the anchoring section of the bolt, which is 150mm; d is the diameter of the steel bar of the bolt, which is determined according to the actual reinforcement; n is the number of reinforcement bars of the anchor, which is determined according to the actual reinforcement of each ring segment; is the reduction coefficient of the bond strength of the steel bar section, and the value ranges from 0.6 to 0.85; ψ is the influence coefficient of the anchorage length of the bolt on the bond strength, which is taken as 1.0.
6)对地铁隧道处的道床进行钻孔并根据步骤5)计算的参数设置锚杆8,具体方法为:6) Drilling the track bed at the subway tunnel and setting the anchor rod 8 according to the parameters calculated in step 5), the specific method is:
6.1)按照面状布置的原则放线定位分别布置在边长为60cm正方形的四个角点,做好锚杆位置标记,按照道床混凝土凿除迹线29凿除混凝土,形成圆台形凹槽,凿除时应尽量减少对道床钢筋的损伤,再利用潜孔锤成孔,孔径偏差不大于2cm,深度偏差不大于设计深度1%,钻孔时应避开道床2及隧道衬砌1钢筋位置,成孔后的结构如附图3所示;6.1) According to the principle of planar arrangement, the line positioning is arranged at the four corner points of the square with a side length of 60cm, and the position of the anchor rod is marked, and the concrete is chiseled according to the
6.2)将预先制作好的锚杆8放入钻孔中,采用二次注浆的方式,注浆压力大于1.0Mpa进行注浆作业;6.2) Put the prefabricated bolt 8 into the drill hole, and use the method of secondary grouting, and the grouting pressure is greater than 1.0Mpa to carry out the grouting operation;
6.3)待浆液初凝形成灌浆体9,在焊接止水钢板27上方回灌高强混凝土,填补道床混凝土凿除部位,形成附图4的结构。6.3) After the initial setting of the slurry to form the grouting body 9, the high-strength concrete is refilled above the welded water-
7)安装刚套圈4和加劲板5,刚套圈4和加劲板5的安装方法为:7) Install the
7.1)根据钢套圈螺孔位置在隧道衬砌1上设置相应的螺孔24,在左侧隧道衬砌1的管片上设置2排螺孔环向均匀布置,每排6个,右侧隧道衬砌1的管片亦是如此;7.1) Set corresponding screw holes 24 on the tunnel lining 1 according to the position of the screw holes of the steel ferrule, and set 2 rows of screw holes on the segment of the tunnel lining 1 on the left side and evenly arranged in the circumferential direction, 6 in each row, and 1 in the right tunnel lining 1 The same is true for the segment;
7.2)左右弧形钢板选用截面尺寸为20mm×150mm的钢拉条,弧度与隧道衬砌1内壁弧度一致,左右加劲板选用截面尺寸为20mm×80mm的钢条,弧度与弧形钢板弧度一致,将左加劲板13焊接在左弧形钢板11上,将右加劲板14焊接在右弧形钢板12上,钢板之间进行整体焊接,已保证形成一个良好的受力体系,焊缝均采用坡口焊,同时采用气体保护焊,焊缝等级要求为三级(钢材进场前表面均做防腐处理,焊缝需要重做防腐处理),利用机械手将左弧形钢板11与右弧形钢板12吊装至指定位置,并用壁挂膨胀螺栓6将左弧形钢板11和右加劲板14锚固在隧道衬砌1上;7.2) The left and right arc-shaped steel plates are made of steel rods with a section size of 20mm × 150mm, and the arc is the same as that of the inner wall of the tunnel lining 1. The left and right stiffening plates are selected from steel strips with a section size of 20mm × 80mm, and the arc is the same as that of the arc-shaped steel plate. The
7.3)用对拉螺栓19将两侧弧形钢板的连接顶板15相互连接;7.3) Connect the connecting
7.4)分别采用地脚螺栓17将左弧形钢板11与左加劲板13、右弧形钢板12与右加劲板14固定在两侧的承台3上,形成内加固结构,如附图2所示;左右弧形钢板11、12形成完整的刚套圈4后,在刚套圈4两侧与隧道衬砌1的管片接缝处采用环氧胶泥封堵,刚套圈4两侧封堵预留注浆孔和出气孔,每侧管片不少于4个,再利用小型电动注浆泵自下而上压注环氧树脂,直至顶部预留孔溢出树脂为施工结束标志,并反复进行压注,最后管线、排水沟等设施恢复。7.4)
结合附图11所示,在施工过程中,对隧道的沉降、水平位移、椭圆度、收敛等变形情况进行全面实时监控,如发现变形突变,立即采取应对措施,沉降量正值代表上浮,负值代表沉降,通过在管片上安置本发明,隧道管片的上浮趋势得到有效抑制,并出现明显回落并在位移量允许范围内保持稳定。With reference to Figure 11, during the construction process, comprehensive real-time monitoring of the deformation of the tunnel, such as settlement, horizontal displacement, ellipticity, and convergence, is carried out. The value represents the settlement, and by arranging the present invention on the segment, the upward tendency of the tunnel segment is effectively suppressed, and a significant drop occurs and remains stable within the allowable range of displacement.
实施例3Example 3
当已运营地铁隧道因隧道上方卸载引起隧道上浮时,采用以下步骤进行施工:When the operating subway tunnels float up due to unloading above the tunnels, the following steps are used for construction:
1)根据运营线路的限界、线路的最小半径、最大坡度等施工环境选定施工用的机械手和平板车;然后对盾构隧道内部管线迁改,主要是将强弱电侧支架移位,线路归整等,为施工提供有效作用场地;然后对地铁轨道两侧的道床2及水沟进行切割和凿除,至盾构管片露出,切割后将道床2的侧面进行凿毛处理,并且,利用高压水枪对隧道衬砌1表面进行清洗,对管片表面的崩块、钙化物等松动物进行处理。1) Select manipulators and flatbed trucks for construction according to the construction environment such as the limit of the operating line, the minimum radius of the line, and the maximum slope; Then, the
2)在地铁轨道两侧道床切割和凿除的位置施工承台3:根据道床2的切割尺寸现场放样加工承台3,利用专用平板车运至现场,将承台3吊装到位后采用植入式砼将100mmM16不锈钢膨胀螺栓23锚固在管片上,进而将承台3固定,并在接缝处回灌水泥浆,承台3与道床2形成整体。2) Construction of
3)在隧道衬砌1两侧偏上部位置钻注浆孔21,每侧设置两排,每排3个孔,每钻孔形成一个注浆孔21后立即沿注浆孔21打入注浆花管10,注浆花管10的打入深度为2m,并注入水泥浆,注浆压力0.3~0.5Mpa,水泥浆硬化后形成注浆加固土体7,然后在注浆孔21位置灌注防水混凝土形成密封材料16,密封材料16的作用在于避免地下水进入隧道衬砌1以及水泥浆外渗。3) Drill grouting holes 21 at the upper part of both sides of the tunnel lining 1, and set up two rows on each side with 3 holes in each row. After each drilled hole forms a
4)判断引起隧道上浮的原因,并计算单环隧道管片所需要的抗浮力F抗浮,本实施例中是因隧道上方卸载引起的隧道上浮,结合附图10所示,计算方式为:4) Determine the cause of the tunnel floating, and calculate the anti-buoyancy F anti-floating required for the single-ring tunnel segment. In this embodiment, the tunnel is floating due to unloading above the tunnel. Combined with Figure 10, the calculation method is:
4.1)根据基坑底部任一点的坐标(ξ,η)上的卸荷荷载pdξdη,计算隧道轴线处(x,y,z0)的附加应力σz,4.1) According to the unloading load pd ξ d η on the coordinates (ξ, η) of any point at the bottom of the foundation pit, calculate the additional stress σ z at the tunnel axis (x, y, z 0 ),
式中,In the formula,
υ为泊松比;z0为隧道中心线与地表距离;h为基坑开挖深度;υ is Poisson’s ratio; z 0 is the distance between the tunnel centerline and the surface; h is the excavation depth of the foundation pit;
4.2)对于每环盾构管片,假定轴线处各点的附加应力相同,则每环管片由于基坑开挖受到的附加荷载F附加为4.2) For each ring of shield segments, assuming that the additional stress at each point at the axis is the same, the additional load F received by each ring segment due to the excavation of the foundation pit is:
F附加=δRσz;F additional = δRσ z ;
4.3)根据力的平衡关系与隧道设计规范,4.3) According to the force balance relationship and the tunnel design specification,
F抗浮≥F附加 F anti-float ≥ F additional
则取F抗浮=F附加。Then take F anti-float = F additional .
5)根据单环隧道管片所受到浮力F浮值计算单根锚杆8的轴向拉力设计值、锚杆8配筋、锚杆8长度、锚固体与锚杆8的锚固长度,具体步骤为:5) Calculate the axial tension design value of a single anchor rod 8, the reinforcement of the anchor rod 8, the length of the anchor rod 8, the anchoring length of the anchor body and the anchor rod 8 according to the floating value of the buoyancy F of the single-ring tunnel segment, and the specific steps for:
5.1)根据步骤4计算所得的F抗浮,计算锚杆的轴向拉力标准值Nak,5.1) According to the F anti-floating calculated in
Nak=F抗浮;N ak =F anti-float ;
5.2)根据轴向拉力标准值Nak计算单根锚杆轴向拉力设计值Nt,5.2) Calculate the design value N t of the axial tensile force of a single bolt according to the standard value of the axial tensile force N ak ,
Nt=γQNak,N t =γ Q N ak ,
式中,γQ为荷载分项系数,取1.3;In the formula, γ Q is the load sub-item coefficient, which is taken as 1.3;
5.3)计算锚杆钢筋截面积As,5.3) Calculate the cross-sectional area A s of the reinforcement bar of the anchor rod,
式中,Kt为锚杆杆体抗拉的安全系数;fyk为钢筋抗拉强度标准值;In the formula, K t is the safety factor of the tensile strength of the bolt body; f yk is the standard value of the tensile strength of the steel bar;
并根据计算得到的锚杆钢筋截面积As,确定锚杆钢筋的实配根数;And according to the calculated cross-sectional area A s of the anchor bar, determine the actual number of anchor bars;
5.4)计算地层与锚固体之间的长度La1和锚固体与锚杆钢筋之间La2,5.4) Calculate the length L a1 between the stratum and the anchor and the L a2 between the anchor and the steel bar,
选取La1和La2中较大的值,作为锚固体与锚杆8的锚固长度La;Select the larger value between L a1 and L a2 as the anchoring length L a between the anchor and the anchor rod 8;
式中,fmg为地层与锚固注浆体之间的粘结强度标准值;fms为钢筋与锚固注浆体之间的粘结强度标准值;K为锚杆的抗拔安全系数,取2.0;D为锚杆锚固段的钻孔直径,取150mm;d为锚杆钢筋的直径,根据实际配筋确定;n为锚杆钢筋的数量,根据每环管片实际配筋确定;为钢筋截面的粘结强度的降低系数,取值范围在0.6~0.85之间;ψ为锚杆锚固长度对粘结强度的影响系数,取1.0。In the formula, f mg is the standard value of the bond strength between the stratum and the anchor grouting body; f ms is the standard value of the bond strength between the steel bar and the anchor grouting body; K is the pullout safety factor of the anchor rod, which is taken as 2.0; D is the diameter of the drilled hole in the anchoring section of the bolt, which is 150mm; d is the diameter of the steel bar of the bolt, which is determined according to the actual reinforcement; n is the number of reinforcement bars of the anchor, which is determined according to the actual reinforcement of each ring segment; is the reduction coefficient of the bond strength of the steel bar section, and the value ranges from 0.6 to 0.85; ψ is the influence coefficient of the anchorage length of the bolt on the bond strength, which is taken as 1.0.
6)对地铁隧道处的道床进行钻孔并根据步骤5)计算的参数设置锚杆8,具体方法为:6) Drilling the track bed at the subway tunnel and setting the anchor rod 8 according to the parameters calculated in step 5), the specific method is:
6.1)按照面状布置的原则放线定位分别布置在边长为60cm正方形的四个角点,做好锚杆位置标记,按照道床混凝土凿除迹线29凿除混凝土,形成圆台形凹槽,凿除时应尽量减少对道床钢筋的损伤,再利用潜孔锤成孔,孔径偏差不大于2cm,深度偏差不大于设计深度1%,钻孔时应避开道床2及隧道衬砌1钢筋位置,成孔后的结构如附图3所示;6.1) According to the principle of planar arrangement, the line positioning is arranged at the four corner points of the square with a side length of 60cm, and the position of the anchor rod is marked, and the concrete is chiseled according to the
6.2)将预先制作好的锚杆8放入钻孔中,采用二次注浆的方式,注浆压力大于1.0Mpa进行注浆作业;6.2) Put the prefabricated bolt 8 into the drill hole, and use the method of secondary grouting, and the grouting pressure is greater than 1.0Mpa to carry out the grouting operation;
6.3)待浆液初凝形成灌浆体9,在焊接止水钢板27上方回灌高强混凝土,填补道床混凝土凿除部位,形成附图4的结构。6.3) After the initial setting of the slurry to form the grouting body 9, the high-strength concrete is refilled above the welded water-
7)安装刚套圈4和加劲板5,刚套圈4和加劲板5的安装方法为:7) Install the
7.1)根据钢套圈螺孔位置在隧道衬砌1上设置相应的螺孔24,在左侧隧道衬砌1的管片上设置2排螺孔环向均匀布置,每排6个,右侧隧道衬砌1的管片亦是如此;7.1) Set corresponding screw holes 24 on the tunnel lining 1 according to the position of the screw holes of the steel ferrule, and set 2 rows of screw holes on the segment of the tunnel lining 1 on the left side and evenly arranged in the circumferential direction, 6 in each row, and 1 in the right tunnel lining 1 The same is true for the segment;
7.2)左右弧形钢板选用截面尺寸为20mm×150mm的钢拉条,弧度与隧道衬砌1内壁弧度一致,左右加劲板选用截面尺寸为20mm×80mm的钢条,弧度与弧形钢板弧度一致,将左加劲板13焊接在左弧形钢板11上,将右加劲板14焊接在右弧形钢板12上,钢板之间进行整体焊接,已保证形成一个良好的受力体系,焊缝均采用坡口焊,同时采用气体保护焊,焊缝等级要求为三级(钢材进场前表面均做防腐处理,焊缝需要重做防腐处理),利用机械手将左弧形钢板11与右弧形钢板12吊装至指定位置,并用壁挂膨胀螺栓6将左弧形钢板11和右加劲板14锚固在隧道衬砌1上;7.2) The left and right arc-shaped steel plates are made of steel rods with a section size of 20mm × 150mm, and the arc is the same as that of the inner wall of the tunnel lining 1. The left and right stiffening plates are selected from steel strips with a section size of 20mm × 80mm, and the arc is the same as that of the arc-shaped steel plate. The
7.3)用对拉螺栓19将两侧弧形钢板的连接顶板15相互连接;7.3) Connect the connecting
7.4)分别采用地脚螺栓17将左弧形钢板11与左加劲板13、右弧形钢板12与右加劲板14固定在两侧的承台3上,形成内加固结构,如附图2所示;左右弧形钢板11、12形成完整的刚套圈4后,在刚套圈4两侧与隧道衬砌1的管片接缝处采用环氧胶泥封堵,刚套圈4两侧封堵预留注浆孔和出气孔,每侧管片不少于4个,再利用小型电动注浆泵自下而上压注环氧树脂,直至顶部预留孔溢出树脂为施工结束标志,并反复进行压注,最后管线、排水沟等设施恢复。7.4)
结合附图11所示,在施工过程中,对隧道的沉降、水平位移、椭圆度、收敛等变形情况进行全面实时监控,如发现变形突变,立即采取应对措施,沉降量正值代表上浮,负值代表沉降,通过在管片上安置本发明,隧道管片的上浮趋势得到有效抑制,并出现明显回落并在位移量允许范围内保持稳定。With reference to Figure 11, during the construction process, comprehensive real-time monitoring of the deformation of the tunnel, such as settlement, horizontal displacement, ellipticity, and convergence, is carried out. The value represents the settlement, and by arranging the present invention on the segment, the upward tendency of the tunnel segment is effectively suppressed, and a significant drop occurs and remains stable within the allowable range of displacement.
以上结合实施例对本发明进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等,均应仍属于本发明的专利涵盖范围之内。The present invention has been described in detail above with reference to the embodiments, but the above contents are only preferred embodiments of the present invention and cannot be considered to limit the implementation scope of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention should still fall within the scope of the patent of the present invention.
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| CN111428304A (en) * | 2020-03-31 | 2020-07-17 | 浙江大学城市学院 | Displacement deformation prediction method for shield tunnel with anti-floating anchor rod under excavation of foundation pit |
| CN111878119A (en) * | 2020-07-08 | 2020-11-03 | 上海地铁维护保障有限公司工务分公司 | Subway tunnel ballast bed pipe piece wall post-grouting method |
| CN113090326A (en) * | 2021-04-08 | 2021-07-09 | 苏州中车建设工程有限公司 | Pressure-reducing drainage anti-floating comprehensive treatment system of shield tunnel and construction method thereof |
| CN113137273A (en) * | 2021-04-08 | 2021-07-20 | 苏州中车建设工程有限公司 | Large-diameter shield tunnel deformation control structure and construction method thereof |
| CN113279771A (en) * | 2021-06-22 | 2021-08-20 | 中建交通建设集团有限公司 | Prevent prefabricated assembled structure of shield tunnel section of jurisdiction come-up under water |
| CN113389555A (en) * | 2021-07-30 | 2021-09-14 | 中铁十二局集团有限公司 | Construction protection method suitable for high-risk pipeline penetrating under underground excavation tunnel |
| CN113803084A (en) * | 2021-08-25 | 2021-12-17 | 东南大学 | Tunnel segment pretreatment method for ballast bed emptying shield tunnel |
| CN113982637A (en) * | 2021-09-28 | 2022-01-28 | 广西大学 | Tunnel reinforcing method for controlling deformation of lower horizontal shield tunnel caused by excavation of foundation pit in upward floating manner |
| CN115467357A (en) * | 2022-10-26 | 2022-12-13 | 深圳市勘察测绘院(集团)有限公司 | Bearing platform pile anchor structure suitable for undulating topography |
| CN116291552A (en) * | 2023-03-24 | 2023-06-23 | 佛山轨道交通设计研究院有限公司 | A shallow buried tunnel anti-floating structure |
| CN116517598A (en) * | 2023-05-08 | 2023-08-01 | 武汉容晟吉美科技有限公司 | Lining reinforcement and shield tunnel lining reinforcement method |
| WO2024234605A1 (en) * | 2023-05-17 | 2024-11-21 | 中山大学•深圳 | Shield tunnel segment float control apparatus and method |
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| CN111428304A (en) * | 2020-03-31 | 2020-07-17 | 浙江大学城市学院 | Displacement deformation prediction method for shield tunnel with anti-floating anchor rod under excavation of foundation pit |
| CN111878119B (en) * | 2020-07-08 | 2022-03-18 | 上海地铁维护保障有限公司工务分公司 | Subway tunnel ballast bed pipe piece wall post-grouting method |
| CN111878119A (en) * | 2020-07-08 | 2020-11-03 | 上海地铁维护保障有限公司工务分公司 | Subway tunnel ballast bed pipe piece wall post-grouting method |
| CN113090326A (en) * | 2021-04-08 | 2021-07-09 | 苏州中车建设工程有限公司 | Pressure-reducing drainage anti-floating comprehensive treatment system of shield tunnel and construction method thereof |
| CN113137273A (en) * | 2021-04-08 | 2021-07-20 | 苏州中车建设工程有限公司 | Large-diameter shield tunnel deformation control structure and construction method thereof |
| CN113279771A (en) * | 2021-06-22 | 2021-08-20 | 中建交通建设集团有限公司 | Prevent prefabricated assembled structure of shield tunnel section of jurisdiction come-up under water |
| CN113389555A (en) * | 2021-07-30 | 2021-09-14 | 中铁十二局集团有限公司 | Construction protection method suitable for high-risk pipeline penetrating under underground excavation tunnel |
| CN113389555B (en) * | 2021-07-30 | 2023-05-26 | 中铁十二局集团有限公司 | Construction protection method suitable for high-risk pipeline under undercut tunnel |
| CN113803084A (en) * | 2021-08-25 | 2021-12-17 | 东南大学 | Tunnel segment pretreatment method for ballast bed emptying shield tunnel |
| CN113803084B (en) * | 2021-08-25 | 2024-02-06 | 东南大学 | A kind of pretreatment method for shield tunnel segments with track bed emptying |
| CN113982637A (en) * | 2021-09-28 | 2022-01-28 | 广西大学 | Tunnel reinforcing method for controlling deformation of lower horizontal shield tunnel caused by excavation of foundation pit in upward floating manner |
| CN113982637B (en) * | 2021-09-28 | 2023-06-06 | 广西大学 | A Tunnel Reinforcement Method for Controlling Upward Floating Deformation of Underlying Shield Tunnel Caused by Excavation of Foundation Pit |
| CN115467357A (en) * | 2022-10-26 | 2022-12-13 | 深圳市勘察测绘院(集团)有限公司 | Bearing platform pile anchor structure suitable for undulating topography |
| CN115467357B (en) * | 2022-10-26 | 2024-03-12 | 深圳市勘察测绘院(集团)有限公司 | Pile cap pile anchor structure suitable for relief topography |
| CN116291552A (en) * | 2023-03-24 | 2023-06-23 | 佛山轨道交通设计研究院有限公司 | A shallow buried tunnel anti-floating structure |
| CN116517598A (en) * | 2023-05-08 | 2023-08-01 | 武汉容晟吉美科技有限公司 | Lining reinforcement and shield tunnel lining reinforcement method |
| WO2024234605A1 (en) * | 2023-05-17 | 2024-11-21 | 中山大学•深圳 | Shield tunnel segment float control apparatus and method |
| US12371994B2 (en) | 2023-05-17 | 2025-07-29 | Shenzhen Campus of Sun Yat-sen University | Control apparatus and method for buoyancy adjustment of shield tunnel segments |
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