CN110835743A - 9-cavity vertical HWCVD-PVD integrated equipment for solar cell manufacturing - Google Patents
9-cavity vertical HWCVD-PVD integrated equipment for solar cell manufacturing Download PDFInfo
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- CN110835743A CN110835743A CN201810941453.2A CN201810941453A CN110835743A CN 110835743 A CN110835743 A CN 110835743A CN 201810941453 A CN201810941453 A CN 201810941453A CN 110835743 A CN110835743 A CN 110835743A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000005240 physical vapour deposition Methods 0.000 claims abstract description 48
- 229910021417 amorphous silicon Inorganic materials 0.000 claims abstract description 40
- 238000004050 hot filament vapor deposition Methods 0.000 claims abstract description 34
- 230000007704 transition Effects 0.000 claims abstract description 16
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 238000005477 sputtering target Methods 0.000 claims abstract description 4
- 238000000151 deposition Methods 0.000 claims description 55
- 230000008021 deposition Effects 0.000 claims description 46
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 14
- 238000005086 pumping Methods 0.000 claims description 9
- 229910052757 nitrogen Inorganic materials 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 6
- 239000000498 cooling water Substances 0.000 claims description 5
- 239000007789 gas Substances 0.000 claims description 3
- 238000000427 thin-film deposition Methods 0.000 abstract description 17
- 238000000034 method Methods 0.000 abstract description 10
- 229910021419 crystalline silicon Inorganic materials 0.000 abstract description 9
- 238000002360 preparation method Methods 0.000 abstract description 2
- 239000010408 film Substances 0.000 description 32
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 10
- 229910052710 silicon Inorganic materials 0.000 description 10
- 239000010703 silicon Substances 0.000 description 10
- 239000010409 thin film Substances 0.000 description 10
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000623 plasma-assisted chemical vapour deposition Methods 0.000 description 2
- 239000012495 reaction gas Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005137 deposition process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 238000001755 magnetron sputter deposition Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910021424 microcrystalline silicon Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005543 nano-size silicon particle Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
- C23C16/24—Deposition of silicon only
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/08—Oxides
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
- C23C14/35—Sputtering by application of a magnetic field, e.g. magnetron sputtering
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/56—Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
- C23C14/568—Transferring the substrates through a series of coating stations
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/46—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for heating the substrate
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/54—Apparatus specially adapted for continuous coating
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1804—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic System
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1884—Manufacture of transparent electrodes, e.g. TCO, ITO
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/547—Monocrystalline silicon PV cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The invention relates to 9-cavity vertical HWCVD-PVD integrated equipment for manufacturing a solar cell, which comprises a feeding cavity, a preheating cavity, an intrinsic amorphous silicon thin film deposition HWCVD cavity, an impurity-doped amorphous silicon thin film deposition HWCVD cavity, a transition cavity, a first TCO thin film deposition PVD cavity, a second TCO thin film deposition PVD cavity, a blanking cavity, vacuum locks, a moving device, a support plate, a sputtering target and a heating system, wherein the feeding cavity, the preheating cavity, the intrinsic amorphous silicon thin film deposition HWCVD cavity, the impurity-doped amorphous silicon thin film deposition HWCVD cavity, the transition cavity, the first TCO thin film deposition PVD cavity, the second TCO thin film deposition PVD cavity and the blanking cavity are sequentially connected through the vacuum locks, the vacuum locks are arranged at the head and the tail of the moving device, the cavity and the vacuum locks are connected. The method can effectively avoid the process of the product preparation process from being exposed to air, improve the performance of the crystalline silicon heterojunction solar cell and reduce the production cost of the crystalline silicon heterojunction solar cell.
Description
Technical Field
The invention relates to the field of efficient crystalline silicon solar cell manufacturing, in particular to 9-cavity vertical HWCVD-PVD integrated equipment for solar cell manufacturing.
Background
Currently, a class of advanced and efficient crystalline silicon solar cells is based on amorphous silicon/crystalline silicon heterojunction structures. The two very critical steps in the production technology are the deposition of an amorphous silicon-based film (comprising an intrinsic layer and a doped layer, and the material is amorphous silicon, microcrystalline silicon, nano-silicon, oxygen-doped amorphous silicon and the like) and the deposition of a transparent conductive oxide TCO layer. The deposition method of the amorphous silicon-based thin film which is commonly used is a low-temperature chemical vapor deposition method, including two methods, namely Plasma Enhanced Chemical Vapor Deposition (PECVD) and Hot Wire Chemical Vapor Deposition (HWCVD); the TCO layer is generally prepared by PVD (magnetron sputtering) method. In production, the corresponding devices of the two technologies are usually separated. Namely, the low-temperature CVD equipment is an independent system, and generally comprises a feeding and preheating cavity, an intrinsic layer deposition cavity, a doping deposition cavity (p-type or n-type), a blanking cavity and the like; the PVD equipment also comprises a feeding cavity, a preheating cavity, a film deposition cavity, a blanking cavity and the like. A feeding device and a discharging device of the silicon wafer, a conveying device for conveying the silicon wafer among different devices and the like are also needed between the CVD system and the PVD system. The overall system is very complex. Moreover, the product must be exposed to air during the transfer process between the CVD and PVD systems, so that the surface of the product is affected by water vapor, oxygen, dust and the like in the air to cause performance reduction; the operation cost is high in production, and the number of required workers is large.
Disclosure of Invention
The invention aims to provide 9-cavity vertical HWCVD-PVD integrated equipment for manufacturing a solar cell, which can effectively prevent processes of an intrinsic silicon-based film, a doped silicon-based film and a TCO film from being exposed to air in the preparation process of the product, improve the performance of the crystalline silicon heterojunction solar cell and reduce the production cost of the crystalline silicon heterojunction solar cell.
The technical scheme adopted by the invention is as follows: the device comprises a feeding cavity, a preheating cavity, an intrinsic amorphous silicon film deposition HWCVD cavity, a doped amorphous silicon film deposition HWCVD cavity, a transition cavity, a first TCO film deposition PVD cavity, a second TCO film deposition PVD cavity, a third TCO film deposition PVD cavity and a blanking cavity, wherein the cavities are sequentially connected through vacuum locks, a feeding port of the feeding cavity and a discharging port of the blanking cavity are also provided with vacuum locks, a moving device penetrates through the cavities and the vacuum locks from front to back, the intrinsic amorphous silicon film deposition HWCVD cavity, the doped amorphous silicon film deposition HWCVD cavity, the first TCO film deposition PVD cavity, the second TCO film deposition PVD cavity and the third TCO film deposition PVD cavity are of vertical structures, a support plate is arranged in the feeding cavity, the vertical support plate is arranged on the moving device and can move from front to back in the integrated device, a sputtering target is arranged in the second TCO film deposition PVD cavity, the transition cavity is externally connected with a heating system and/or a cooling water system and/or a vacuum pumping system, and the blanking cavity is externally connected with a nitrogen system and/or a vacuum pumping system.
The moving device is a pushing feeding track or a moving hanger.
The cavities are externally connected with an ultra-pure gas path system and/or a heating system and/or a cooling water system and/or a vacuum pumping system.
The intrinsic amorphous silicon thin film deposition HWCVD cavity, the doped amorphous silicon thin film deposition HWCVD cavity and the triple TCO thin film deposition PVD cavity are integrated, the two thin film deposition devices are connected through a vacuum lock structure, and products are not exposed to the atmosphere when being transferred between the cavities of the device through a moving device.
When the device is used, each cavity is kept in a vacuum state by an external vacuum system before the silicon wafer enters. Fixing a silicon wafer to be plated on a vertically placed carrier plate; breaking vacuum of a feeding cavity, opening a feeding end vacuum lock, conveying a carrier plate into the feeding cavity by a mobile device, then closing the vacuum lock for vacuumizing, opening a vacuum lock between the feeding cavity and a heating cavity, conveying the carrier plate into a thermal heating cavity, closing the vacuum lock for vacuumizing for preheating, completing preheating by a cavity or an external heating system, and opening a vacuum lock between the preheating cavity and an intrinsic amorphous silicon thin film deposition HWCVD cavity after reaching a preset vacuum degree and temperature; conveying the carrier plate into an HWCVD (tungsten-chemical vapor deposition) cavity for intrinsic amorphous silicon film deposition to close a vacuum lock; depositing an intrinsic amorphous silicon thin film layer in an intrinsic amorphous silicon thin film deposition HWCVD cavity, pumping out residual reaction gas after deposition is finished, opening a vacuum lock between the intrinsic amorphous silicon thin film deposition HWCVD cavity and an amorphous silicon thin film doped deposition HWCVD cavity after the required vacuum degree is reached, and conveying a carrier plate into the amorphous silicon thin film doped deposition HWCVD cavity to close the vacuum lock; depositing the doped amorphous silicon thin film layer in the HWCVD cavity for depositing the doped amorphous silicon thin film, pumping out residual reaction gas after deposition is finished, opening a vacuum lock behind the cavity after the required vacuum degree is reached, sending the carrier plate into a transition cavity, and adjusting the temperature of the carrier plate through vacuumizing transition, heating transition and cooling transition in the transition cavity to play roles in preheating before TCO deposition and adjusting the HWCVD part and the TCO deposition part; opening the vacuum lock, sending the vacuum lock into a first TCO film deposition PVD cavity, and closing the vacuum lock; the vacuum lock among the first, second and third TCO film deposition PVD cavities is kept in an open state under the normal working condition, the sputtering target is arranged in the second TCO film deposition PVD cavity, and the support plate sequentially passes through the three cavities at a constant speed to complete the TCO film coating process; then opening a vacuum lock after the third TCO film deposition PVD cavity, and closing the vacuum lock after the carrier plate is conveyed into the blanking cavity; breaking vacuum in the blanking cavity by using nitrogen or clean air, then opening a vacuum lock at the discharge end of the blanking cavity, and moving out the carrier plate; and closing the vacuum lock, and vacuumizing the blanking cavity. Thus, the coating work of intrinsic amorphous silicon, heavily doped amorphous silicon and TCO on one surface of the silicon wafer for the amorphous silicon/crystalline silicon heterojunction solar cell is completed.
The invention has the beneficial effects that: the intrinsic amorphous silicon, the doped amorphous silicon and the TCO film deposited on one surface of the silicon wafer in the manufacturing process of the amorphous silicon/crystalline silicon heterojunction solar cell are not exposed to air in the whole deposition process, so that the oxidation of the air to the silicon wafer film and the pollution of water vapor, dust and the like in the air to the surfaces of various structures are reduced, and the performance of the product is improved. The HWCVD and the PVD are integrally designed and are sequentially transmitted from front to back through the moving device, so that a discharging cavity of HWCVD equipment, a feeding cavity of the PVD, a transmission device and a discharging device between the two equipment are omitted, the complexity of the equipment is greatly reduced, the working procedure and the working hour are shortened, and the purchase and operation cost of production line equipment is reduced; the working procedures are reduced, so that the physical impact on the silicon wafer between the product and the loading disc is reduced, the breakage rate of the product is reduced, and the cost is further reduced.
Drawings
Fig. 1 is a front view of the present invention.
Wherein: a feeding cavity 1; preheating the cavity 2; HWCVD cavity 3 for depositing intrinsic amorphous silicon film; depositing a HWCVD cavity 4 by a doped amorphous silicon thin film; a transition cavity 5; a PVD chamber 6 for first TCO film deposition; a PVD chamber 7 for deposition of a second TCO film; a PVD chamber 8 for deposition of a third TCO film; a blanking cavity 9; a carrier plate 10; a moving rail 11; a vacuum lock 12; a nitrogen system 13; an evacuation system 14; a heating system 15.
Detailed Description
The patent is further illustrated below with reference to specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the patent. Further, it will be appreciated that various changes or modifications may be made by those skilled in the art after reading the teachings herein, and such equivalents may fall within the scope of the appended claims.
FIG. 1 shows: a9-cavity vertical HWCVD-PVD integrated device for manufacturing a solar cell comprises a feeding cavity 1, a preheating cavity 2, an intrinsic amorphous silicon thin film deposition HWCVD cavity 3, a doped amorphous silicon thin film deposition HWCVD cavity 4, a transition cavity 5, a PVD cavity 6 for depositing a first TCO thin film, a PVD cavity 7 for depositing a second TCO thin film, a PVD cavity 8 for depositing a third TCO thin film, a blanking cavity 9, a carrier plate 10, a moving rail 11, a vacuum lock 12, a nitrogen system 13, a vacuumizing system 14 and a heating system 15. The HWCVD and PVD cavities are vertical, a feeding cavity 1, a preheating cavity 2, an intrinsic amorphous silicon film deposition HWCVD cavity 3, a doped amorphous silicon film deposition HWCVD cavity 4, a transition cavity 5, a first TCO film deposition PVD cavity 6, a second TCO film deposition PVD cavity 7, a third TCO film deposition PVD cavity 8 and a blanking cavity 9 are sequentially connected from front to back and are connected with each other through vacuum locks 12, vacuum locks are also arranged at the feeding end of the feeding cavity 1 and the discharging end of the blanking cavity 9, a vertical carrier plate 10 is arranged in the feeding cavity 1, a moving track 11 which sequentially feeds the carrier plates to move in each cavity from front to back is arranged in the integrated equipment, the blanking cavity 9 is connected with a nitrogen system 14 for breaking the nitrogen and vacuumizing by a vacuumizing system 14, the transition cavity 5 is connected with a heating system 15 for supplying heat, and the vacuumizing system 14 for vacuumizing is arranged.
In the embodiment, the feeding cavity, the preheating cavity, each HWCVD cavity and each PVD cavity are externally connected with an ultra-pure gas path system and/or a heating system and/or a cooling water system and/or a vacuum pumping system, and are comprehensively selected according to field production; the heating system 15 connected with the transition cavity 5 also has the heating effect of cooling adjustment, and is used for meeting different requirements of temperature adjustment.
Claims (3)
1. A9-cavity vertical HWCVD-PVD integrated equipment for solar cell manufacturing is characterized in that: the device comprises a feeding cavity, a preheating cavity, an intrinsic amorphous silicon film deposition HWCVD cavity, a doped amorphous silicon film deposition HWCVD cavity, a transition cavity, a first TCO film deposition PVD cavity, a second TCO film deposition PVD cavity, a third TCO film deposition PVD cavity and a blanking cavity, wherein the cavities are sequentially connected through vacuum locks, a feeding port of the feeding cavity and a discharging port of the blanking cavity are also provided with vacuum locks, a moving device penetrates through the cavities and the vacuum locks from front to back, the intrinsic amorphous silicon film deposition HWCVD cavity, the doped amorphous silicon film deposition HWCVD cavity, the first TCO film deposition PVD cavity, the second TCO film deposition PVD cavity and the third TCO film deposition PVD cavity are of vertical structures, a support plate is arranged in the feeding cavity, the vertical support plate is arranged on the moving device and can move from front to back in the integrated device, a sputtering target is arranged in the second TCO film deposition PVD cavity, the transition cavity is externally connected with a heating system and/or a cooling water system and/or a vacuum pumping system, and the blanking cavity is externally connected with a nitrogen system and/or a vacuum pumping system.
2. The integrated 9-cavity vertical HWCVD-PVD apparatus for solar cell fabrication of claim 1, wherein: the moving device is a pushing feeding track or a moving hanger.
3. The integrated 9-cavity vertical HWCVD-PVD apparatus for solar cell fabrication of claim 1, wherein: the cavities are externally connected with an ultra-pure gas path system and/or a heating system and/or a cooling water system and/or a vacuum pumping system.
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CN202626293U (en) * | 2012-06-25 | 2012-12-26 | 吉富新能源科技(上海)有限公司 | Thin film deposition system for hetero-junction solar cell |
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2018
- 2018-08-17 CN CN201810941453.2A patent/CN110835743A/en active Pending
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US6137048A (en) * | 1996-11-07 | 2000-10-24 | Midwest Research Institute | Process for fabricating polycrystalline semiconductor thin-film solar cells, and cells produced thereby |
US20070281090A1 (en) * | 2006-04-11 | 2007-12-06 | Shinichi Kurita | System architecture and method for solar panel formation |
CN102598240A (en) * | 2009-10-28 | 2012-07-18 | 应用材料公司 | Vertically integrated processing chamber |
CN104040732A (en) * | 2012-01-03 | 2014-09-10 | 应用材料公司 | Advanced platform for passivating crystalline silicon solar cells |
CN202626293U (en) * | 2012-06-25 | 2012-12-26 | 吉富新能源科技(上海)有限公司 | Thin film deposition system for hetero-junction solar cell |
CN207282509U (en) * | 2017-06-06 | 2018-04-27 | 中国科学院上海微系统与信息技术研究所 | The crystalline silicon of double-side photic/film silicon heterojunction solar battery |
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