CN110825065A - Method and system for detecting operation state of industrial internet control system in real time - Google Patents
Method and system for detecting operation state of industrial internet control system in real time Download PDFInfo
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- CN110825065A CN110825065A CN201810899877.7A CN201810899877A CN110825065A CN 110825065 A CN110825065 A CN 110825065A CN 201810899877 A CN201810899877 A CN 201810899877A CN 110825065 A CN110825065 A CN 110825065A
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B23/00—Testing or monitoring of control systems or parts thereof
- G05B23/02—Electric testing or monitoring
- G05B23/0205—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults
- G05B23/0208—Electric testing or monitoring by means of a monitoring system capable of detecting and responding to faults characterized by the configuration of the monitoring system
- G05B23/0213—Modular or universal configuration of the monitoring system, e.g. monitoring system having modules that may be combined to build monitoring program; monitoring system that can be applied to legacy systems; adaptable monitoring system; using different communication protocols
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- G—PHYSICS
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- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
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Abstract
The invention discloses a system for detecting the running state of an industrial internet control system in real time, which comprises an industrial internet platform, a main control system and an auxiliary control system, wherein the main control system and the auxiliary control system respectively comprise an industrial application module, a data analysis module and a data acquisition module, the data analysis module is connected to the industrial internet platform, the industrial application module and the data acquisition module are both connected to a production line, the data analysis module and the data acquisition module are both connected to a comparison module, the comparison module is connected to an alarm module, and the alarm module is connected to a mobile receiving end. The invention has the beneficial effects that: the system is provided with a main control system and an auxiliary control system, so that the abnormity of the system can be timely realized, and the alarm can be timely given; the comparison module compares the data and the data analysis result, so that whether the data analysis module and the data acquisition module are abnormal or not can be detected in time; the auxiliary control system is arranged for standby, and when the main control system is abnormal, the auxiliary control system can be started, so that the continuous operation of the system is ensured.
Description
Technical Field
The invention relates to a method and a system for detecting the running state of an internet control system, in particular to a method and a system for detecting the running state of an industrial internet control system in real time.
Background
Industrial internetworking is the result of the convergence of global industrial systems with advanced computing, analytics, sensing technologies and internet connectivity. The intelligent robot system has the advantages that through connection among intelligent machines and final connection of human and machines, software and big data analysis are combined, the global industry is reconstructed, the productivity is stimulated, and the world is better, faster, safer, cleaner and more economical. The industrial internet will integrate the advantages of two revolutionary transformations: one is the industrial revolution, with which numerous machines, devices, units and workstations have emerged; the second is a more powerful network revolution, and under the influence of which computing, information and communication systems have been developed. When the industrial internet system of an enterprise runs, a fault may occur, data obtained by the acquisition module or the analysis module is wrong, and the data is difficult to find in time in the prior art, which brings great harm to industrial production.
Disclosure of Invention
The invention aims to solve the technical problem of providing a method and a system for detecting the running state of an industrial internet control system in real time.
The invention is realized by the following scheme: a system for real-time detecting the running state of an industrial Internet control system comprises an industrial Internet platform, a main control system and an auxiliary control system, the main control system comprises a main industrial application module, a main data analysis module and a main data acquisition module, the auxiliary control system comprises an auxiliary industrial application module, an auxiliary data analysis module and an auxiliary data acquisition module, the primary data analysis module and the secondary data analysis module are connected to the industrial internet platform, the primary industrial application module, the primary data acquisition module, the secondary industrial application module and the secondary data acquisition module are all connected to a production line, the main data analysis module, the main data acquisition module, the auxiliary data analysis module and the auxiliary data acquisition module are all connected to a comparison module, the comparison module is connected to an alarm module, and the alarm module is connected to a mobile receiving end.
The main control system and the auxiliary control system operate simultaneously, or the main control system operates independently.
The connection mode among all the parts adopts signal connection.
A method for detecting the operation state of an industrial Internet control system in real time is carried out according to the following steps:
step one, data acquisition: the production line carries out production processing, a main data acquisition module of the main control system carries out data acquisition on the production line, and an auxiliary data acquisition module of the auxiliary control system carries out data acquisition on the production line;
analyzing data, namely, a main data analysis module of the main control system analyzes the data acquired in the first step, and an auxiliary data analysis module of the auxiliary control system analyzes the data acquired in the first step;
step three, data comparison: the comparison module compares the data collected in the first step and compares the data analysis result in the second step;
step four: if the data collected by the main control system and the auxiliary control system are identical with the data analysis results of the main control system and the auxiliary control system, entering a fifth step, if the data collected by the main control system and the auxiliary control system are not identical with the data analysis results of the main control system and the auxiliary control system, or if one of the data collected by the main control system and the auxiliary control system is not identical with the data analysis results of the main control system and the auxiliary control system, entering a sixth step;
step five: a main industrial application module of the main control system executes operation, and a production line executes commands;
step six: the alarm module sends out an alarm and transmits the alarm to the mobile customer service end to inform an operator of maintenance.
When the main control system breaks down, the auxiliary industrial application module of the auxiliary control system executes operation, and the production line executes commands.
The invention has the beneficial effects that: the system is provided with a main control system and an auxiliary control system, so that the abnormity of the system can be timely realized, and the alarm can be timely given; the comparison module compares the data and the data analysis result, so that whether the data analysis module and the data acquisition module are abnormal or not can be detected in time; the auxiliary control system is arranged for standby, and when the main control system is abnormal, the auxiliary control system can be started to ensure the continuous operation of the system.
Drawings
Fig. 1 is a schematic diagram of a connection structure of a system for detecting an operation state of an industrial internet control system in real time according to the present invention.
Fig. 2 is a schematic flow chart of a method for detecting the operation state of the industrial internet control system in real time according to the present invention.
Detailed Description
The invention is further described below with reference to fig. 1-2, without limiting the scope of the invention.
In the following description, for purposes of clarity, not all features of an actual implementation are described, well-known functions or constructions are not described in detail since they would obscure the invention with unnecessary detail, it being understood that in the development of any actual embodiment, numerous implementation details must be set forth in order to achieve the developer's specific goals, such as compliance with system-related and business-related constraints, changing from one implementation to another, and it being recognized that such development effort might be complex and time consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art.
The utility model provides a system for real-time detection industry internet control system running state, it includes industry internet platform, main control system and auxiliary control system, main control system includes main industry application module, main data analysis module and main data acquisition module, auxiliary control system includes auxiliary industry application module, vice data analysis module and vice data acquisition module, main data analysis module and vice data analysis module are connected to industry internet platform, main industry application module, main data acquisition module, vice industry application module and vice data acquisition module all are connected to the production line, main data analysis module, main data acquisition module, vice data analysis module and vice data acquisition module all are connected to the contrast module, the contrast module is connected to the alarm module, the alarm module is connected to the removal receiving terminal.
The main control system and the auxiliary control system operate simultaneously or the main control system operates independently, and the connection mode among all the components adopts signal connection.
A method for detecting the operation state of an industrial Internet control system in real time is carried out according to the following steps:
step one, data acquisition: the production line carries out production processing, a main data acquisition module of the main control system carries out data acquisition on the production line, and an auxiliary data acquisition module of the auxiliary control system carries out data acquisition on the production line;
analyzing data, namely, a main data analysis module of the main control system analyzes the data acquired in the first step, and an auxiliary data analysis module of the auxiliary control system analyzes the data acquired in the first step;
step three, data comparison: the comparison module compares the data collected in the first step and compares the data analysis result in the second step;
step four: if the data collected by the main control system and the auxiliary control system are identical with the data analysis results of the main control system and the auxiliary control system, entering a fifth step, if the data collected by the main control system and the auxiliary control system are not identical with the data analysis results of the main control system and the auxiliary control system, or if one of the data collected by the main control system and the auxiliary control system is not identical with the data analysis results of the main control system and the auxiliary control system, entering a sixth step;
step five: a main industrial application module of the main control system executes operation, and a production line executes commands;
step six: the alarm module sends out an alarm and transmits the alarm to the mobile customer service end to inform an operator of maintenance.
When the main control system breaks down, the auxiliary industrial application module of the auxiliary control system executes operation, and the production line executes commands.
Although the invention has been described and illustrated in some detail, it should be understood that various modifications may be made to the described embodiments or equivalents may be substituted, as will be apparent to those skilled in the art, without departing from the spirit of the invention.
Claims (5)
1. The utility model provides a system for real-time detection industry internet control system running state which characterized in that: it includes industry internet platform, main control system and auxiliary control system, main control system includes main industry application module, main data analysis module and main data acquisition module, auxiliary control system includes vice industry application module, vice data analysis module and vice data acquisition module, main data analysis module with vice data analysis module is connected to industry internet platform, main industry application module main data acquisition module vice industry application module with vice data acquisition module all is connected to the production line, main data analysis module main data acquisition module vice data analysis module with vice data acquisition module all is connected to the contrast module, the contrast module is connected to alarm module, alarm module is connected to the removal receiving terminal.
2. The system for detecting the operation state of the industrial internet control system in real time as claimed in claim 1, wherein: the main control system and the auxiliary control system operate simultaneously, or the main control system operates independently.
3. The system for detecting the operation state of the industrial internet control system in real time as claimed in claim 1, wherein: the connection mode among all the parts adopts signal connection.
4. A method for detecting the operation state of an industrial Internet control system in real time is characterized in that: the method comprises the following steps:
step one, data acquisition: the production line carries out production processing, a main data acquisition module of the main control system carries out data acquisition on the production line, and an auxiliary data acquisition module of the auxiliary control system carries out data acquisition on the production line;
analyzing data, namely, a main data analysis module of the main control system analyzes the data acquired in the first step, and an auxiliary data analysis module of the auxiliary control system analyzes the data acquired in the first step;
step three, data comparison: the comparison module compares the data collected in the first step and compares the data analysis result in the second step;
step four: if the data collected by the main control system and the auxiliary control system are identical with the data analysis results of the main control system and the auxiliary control system, entering a fifth step, if the data collected by the main control system and the auxiliary control system are not identical with the data analysis results of the main control system and the auxiliary control system, or if one of the data collected by the main control system and the auxiliary control system is not identical with the data analysis results of the main control system and the auxiliary control system, entering a sixth step;
step five: a main industrial application module of the main control system executes operation, and a production line executes commands;
step six: the alarm module sends out an alarm and transmits the alarm to the mobile customer service end to inform an operator of maintenance.
5. The method for detecting the operation state of the industrial internet control system in real time as claimed in claim 4, wherein: when the main control system breaks down, the auxiliary industrial application module of the auxiliary control system executes operation, and the production line executes commands.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112255978A (en) * | 2020-10-11 | 2021-01-22 | 国网湖北省电力有限公司电力科学研究院 | Intelligent operation and maintenance system and method for coal-fired boiler |
| CN113012351A (en) * | 2021-03-20 | 2021-06-22 | 北京合众伟奇科技股份有限公司 | Intelligent agricultural irrigation and drainage control device |
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