CN110819413B - Equipment for manufacturing solid fuel by using waste plastics - Google Patents
Equipment for manufacturing solid fuel by using waste plastics Download PDFInfo
- Publication number
- CN110819413B CN110819413B CN201911322574.XA CN201911322574A CN110819413B CN 110819413 B CN110819413 B CN 110819413B CN 201911322574 A CN201911322574 A CN 201911322574A CN 110819413 B CN110819413 B CN 110819413B
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- impact
- waste plastics
- welded
- striking
- plastics
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Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/406—Solid fuels essentially based on materials of non-mineral origin on plastic
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/28—Cutting, disintegrating, shredding or grinding
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2290/00—Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
- C10L2290/54—Specific separation steps for separating fractions, components or impurities during preparation or upgrading of a fuel
- C10L2290/546—Sieving for separating fractions, components or impurities during preparation or upgrading of a fuel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Abstract
The invention provides a device for manufacturing solid fuel by using waste plastics, which structurally comprises an aged plastic processing mechanism, a controller, a tractor, a collecting cavity, a discharge hole, a cutting chamber and a hot ironing machine, wherein a crushing stirrer and a separating processor are arranged, so that a rotating machine set drives the crushing stirrer to operate to cut and impact the waste plastics, small plastics are crushed into blocks, waste plastics above a vibration impact mechanism fall into a recovery tank from a filter screen frame under the action of vibration force, dust and other impurities on the waste plastics can be effectively separated, barbs on a connecting tool rest knock the waste plastics, impact operation is performed inside the impact block by impact balls, the tip force of the impact block can be larger, and stronger impact force is applied to the waste plastics, so that the aged scraps on the waste plastics can be completely separated from the waste plastics.
Description
Technical Field
The invention relates to the technical field of plastic processing, in particular to equipment for manufacturing solid fuel by utilizing waste plastic.
Background
In the fields of daily life and agricultural production, plastic products are ubiquitous, and after the service life or the use purpose of the products is achieved, the products can be discarded to become waste plastics, for example, plastic barrels, water cups and other products commonly used in daily life can be aged after being used for a long time, so that the products can be discarded, and with the gradual increase of waste plastic products, equipment for treating the waste plastics is increased with the increase of the products, so that the pollution caused by the accumulation of the waste plastics is prevented, and the plastic products have the following defects:
when handling waste plastic, because waste plastic exocuticle contacts with the external world for a long time, thereby can glue on the waste plastic exocuticle and adhere to impurity such as very to the dust, cause when making it into solid fuel, because the dust will be in the same place with solid fuel mixedly, make when burning, can produce a large amount of smog, thereby can influence the air, and simultaneously, waste plastic is long-time to be exposed in the air, will contact with the moisture in the air, cause waste plastic surface to have ageing plastics to produce, cause after its machine-shaping, ageing plastics will then mix together with the solid, thereby influence solid fuel's quality.
Summary of the invention
Technical problem to be solved
The invention provides equipment for manufacturing solid fuel by using waste plastics, aiming at overcoming the defects of the prior art, and solving the problems that when the waste plastics are treated, the outer skins of the waste plastics are in contact with the outside for a long time, so that dust is adhered to the outer skins of the waste plastics, when the waste plastics are made into the solid fuel, a large amount of smoke is generated during combustion due to the fact that the dust is mixed with the solid fuel, so that air is influenced, meanwhile, the waste plastics are exposed in the air for a long time and are in contact with moisture in the air, so that aged plastics are generated on the outer surfaces of the waste plastics, and the aged plastics are mixed with solids after the waste plastics are processed and molded, so that the quality of the solid fuel is influenced.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: an apparatus for manufacturing solid fuel by using waste plastics structurally comprises an aged plastic processing mechanism, a controller, a tractor, a collecting cavity, a discharge hole, a cutting chamber and a hot ironing machine, wherein the right side of the aged plastic processing mechanism is communicated with the left side of the hot ironing machine, the controller is fixedly installed at the front end of the hot ironing machine, the cutting chamber is fixedly connected with the hot ironing machine through the tractor, the left side of the discharge hole is welded with the right side of the cutting chamber, the collecting cavity is positioned below the discharge hole, the aged plastic processing mechanism comprises a crushing stirrer, a cutting chamber, a rotating unit, a separation processor, a recovery tank and a separation processing inner chamber, the crushing stirrer is mechanically connected with the rotating unit, the rotating unit is fixedly installed at the right side of the cutting chamber, the lower end of the cutting chamber is welded with the upper end of the separation processing inner chamber, the separation processor is installed inside the separation processing inner chamber, the recovery tank is arranged at the bottom in the separation processing inner chamber.
Preferably, the crushing agitator comprises a bearing frame, a crushing cutter, a rotating shaft rod and a gear, wherein the rotating shaft rod is embedded and installed on the bearing frame, the crushing cutter is fixedly welded on the rotating shaft rod, the rotating shaft rod is mechanically connected with the gear, and the rotating shaft rod is of a cylindrical structure.
Preferably, the separation processor comprises a lifter, an auxiliary impact mechanism, a buffer support frame, a vibrator and a vibration impact mechanism, the lifter is fixedly mounted above the auxiliary impact mechanism, the vibrator is mounted on the buffer support frame, the lower part of the vibration impact mechanism is fixedly connected with the upper part of the buffer support frame, and a waste plastic channel is arranged between the auxiliary impact mechanism and the vibration impact mechanism.
As preferred, vibration striking mechanism includes striking triangle mechanism, curb plate, filter screen frame, leads and connects the hole, striking triangle mechanism welds on filter screen frame, the curb plate connects hole structure as an organic whole with leading, filter screen frame is located between the curb plate, and is connected through the electric welding, the curb plate is equipped with two altogether, and is right trapezoid.
As preferred, broken cutting knife includes barb, connection knife rest, cutting knife, the barb is located and is connected the knife rest top and be the integral structure, the cutting knife welds in both ends around connecting the knife rest, all is equipped with 36 barbs on every connection knife rest, and all is equilateral triangle.
Preferably, the auxiliary impact mechanism comprises a connecting column, a fixed support plate, an impact buffer plate and an impact head, the connecting column and the impact head are of an integrated structure, the upper portion of the connecting column is welded with the lower portion of the fixed support plate, the upper end of the impact buffer plate is bonded below the fixed support plate, the connecting column penetrates through the impact buffer plate, and the connecting column is of a cylindrical structure.
Preferably, the striking triangular mechanism comprises a striking block, a guide groove, a striking ball and a welding plate, the striking block and the guide groove are of an integrated structure, the striking ball is placed inside the guide groove, the lower portion of the striking block is welded with the upper portion of the welding plate, and the striking ball is of a spherical structure.
(III) advantageous effects
The invention provides a device for manufacturing solid fuel by using waste plastics. The method has the following beneficial effects:
1. the invention enables the rotating unit to drive the crushing stirrer to operate by arranging the crushing stirrer and the separation processor, so as to cut and impact the waste plastics, thereby crushing small plastics into blocks, separating waste residues from plastic blocks under the action of impact, then discharging the waste residues onto the vibration impact mechanism, continuously moving the waste plastics downwards under the action of vibration force above the vibration impact mechanism, and simultaneously dropping the waste residues into the recovery tank from the filter screen frame under the action of vibration force, thereby effectively separating impurities such as dust on the waste plastics.
2. According to the invention, through arranging the crushing cutter, the auxiliary impact mechanism and the vibration impact mechanism, the barbs on the connecting knife rest can knock the waste plastics, and the impact operation is performed inside the impact block by the impact small balls, so that the impact force at the tip of the impact block can be larger, and the stronger impact force is applied to the waste plastics, and the aged scraps on the waste plastics can be completely separated from the waste plastics.
Drawings
FIG. 1 is a schematic structural view of an apparatus for manufacturing solid fuel using waste plastics according to the present invention;
FIG. 2 is a schematic front view of the mechanism for treating aged plastic according to the present invention;
FIG. 3 is a front view of the crushing agitator of the present invention;
FIG. 4 is a front view of the separation processor of the present invention;
FIG. 5 is a schematic top view of the vibratory impact mechanism of the present invention;
FIG. 6 is a schematic perspective view of a crushing cutter according to the present invention;
FIG. 7 is a schematic view of the auxiliary striking mechanism of the present invention at A;
fig. 8 is a schematic structural view of the striking triangle mechanism of the present invention.
In the figure: aged plastic processing mechanism-1, controller-2, tractor-3, collecting cavity-4, discharge hole-5, cutting chamber-6, hot ironing machine-7, crushing stirrer-C1, cutting chamber-C2, rotary machine set-C3, separating processor-C4, recovery tank-C5, separating processing inner chamber-C6, bearing frame-C11, crushing cutter-C12, rotating shaft-C13, gear-C14, lifter-C41, auxiliary impact mechanism-C42, buffer support frame-C43, vibrator-C44, vibration impact mechanism-C45, impact triangular mechanism-441, side plate-442, filter screen frame-443, guide connection hole-444, barb-CC 1, connecting cutter frame-CC 2, cutter-CC 3, cutting knife-C45, impact mechanism-C6, impact triangular mechanism-441, side plate-442, filter screen frame-443, guide connection hole-444, barb-CC 1, connecting cutter frame-CC 2, Connecting column-421, fixing support plate-422, impact buffer plate-423, impact head-424, impact block-411, guide groove-412, impact ball-413 and welding plate-414.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
As shown in figures 1 to 5:
the embodiment of the invention provides equipment for manufacturing solid fuel by using waste plastics, which structurally comprises an aged plastic processing mechanism 1, a controller 2, a tractor 3, a collecting cavity 4, a discharge hole 5, a cutting chamber 6 and a hot ironing machine 7, wherein the right side of the aged plastic processing mechanism 1 is communicated with the left side of the hot ironing machine 7, the controller 2 is fixedly arranged at the front end of the hot ironing machine 7, the cutting chamber 6 is fixedly connected with the hot ironing machine 7 through the tractor 3, the left side of the discharge hole 5 is welded with the right side of the cutting chamber 6, the collecting cavity 4 is positioned below the discharge hole 5, the aged plastic processing mechanism 1 comprises a crushing stirrer C1, a cutting chamber C2, a rotating machine set C3, a separating processor C4, a recovery tank C5 and a separating processing inner chamber C6, the crushing stirrer C1 is mechanically connected with the rotating machine set C3, the right side of the cutting chamber C2 is fixedly provided with a rotating machine set C3, the lower end of the cutting chamber C2 is welded with the upper end of the separation processing inner chamber C6, the separation processor C4 is arranged inside the separation processing inner chamber C6, and the recovery tank C5 is arranged at the bottom in the separation processing inner chamber C6.
The crushing agitator C1 comprises a bearing frame C11, a crushing cutter C12, a rotating shaft lever C13 and a gear C14, wherein the rotating shaft lever C13 is embedded in the bearing frame C11, the crushing cutter C12 is fixedly welded on the rotating shaft lever C13, the rotating shaft lever C13 is mechanically connected with the gear C14, the rotating shaft lever C13 is of a cylindrical structure, and the crushing cutter C12 is matched with the rotating shaft lever C13, so that plastic can be effectively cut and crushed.
Wherein, separation treater C4 includes riser C41, supplementary striking mechanism C42, buffering support frame C43, vibrator C44, vibration striking mechanism C45, riser C41 fixed mounting is in supplementary striking mechanism C42 top, vibrator C44 is installed on buffering support frame C43, vibration striking mechanism C45 below and buffering support frame C43 top fixed connection, be equipped with the waste plastic passageway between supplementary striking mechanism C42 and the vibration striking mechanism C45, through supplementary striking mechanism C42 and vibration striking mechanism C45 mutually supporting effect, can handle the waste residue bits on the waste plastic.
The vibrating impact mechanism C45 includes an impact triangle mechanism 441, a side plate 442, a filter screen frame 443, a guide hole 444, the impact triangle mechanism 441 is welded on the filter screen frame 443, the side plate 442 and the guide hole 444 are integrated, the filter screen frame 443 is located between the side plates 442 and is connected through electric welding, the side plates 442 are provided with two parts and are right trapezoid, the impact triangle mechanism 441 can impact the waste plastic, so that the slag chips on the waste plastic fall down from the top, and the waste plastic is filtered and sieved through the filter screen frame 443.
The specific working process is as follows:
when waste plastics are treated, the waste plastics are firstly put into the slotted hole above the cutting chamber C2, after the waste plastics are conveyed into the cutting chamber C2, the rotating unit C3 is started, the rotating unit C3 drives the crushing stirrer C1 to operate, the waste plastics are cut and collided, small plastics are crushed into blocks, waste residues are separated from the plastic blocks under the effect of collision, then the small plastics are put into the separation processing chamber C6, the vibration of the vibrator C44 drives the vibration impact mechanism C45 to vibrate on the buffer support frame C43, the waste plastics above the vibration impact mechanism C45 are continuously moved downwards under the action of vibration force, and meanwhile, the waste residues fall into the recovery tank C5 from the support frame 443 under the action of the vibration force, so that the waste residues and the waste plastics are separated.
Example 2
As shown in fig. 6 to 8:
the embodiment of the invention provides equipment for manufacturing solid fuel by using waste plastics, wherein a crushing cutter C12 comprises a barb CC1, a connecting cutter rest CC2 and a cutter CC3, the barb CC1 is arranged above the connecting cutter rest CC2 and is of an integrated structure, the cutter CC3 is welded at the front end and the rear end of the connecting cutter rest CC2, 36 barb CC1 are arranged on each connecting cutter rest CC2 and are in equilateral triangle shapes, and aged plastics on the waste plastics can be impacted through the barb CC1, so that the aged plastics are separated from the waste plastics.
The auxiliary impact mechanism C42 comprises a connecting column 421, a fixed support plate 422, an impact buffer plate 423 and an impact head 424, the connecting column 421 and the impact head 424 are of an integrated structure, the upper part of the connecting column 421 is welded with the lower part of the fixed support plate 422, the upper end of the impact buffer plate 423 is bonded below the fixed support plate 422, the connecting column 421 penetrates through the impact buffer plate 423, the connecting column 421 is of a cylindrical structure, the impact head 424 can impact waste plastics, and the aged plastic slag is prevented from being bonded on a waste plastic support block.
The striking triangular mechanism 441 comprises a striking block 411, a guide groove 412, a striking ball 413 and a welding plate 414, wherein the striking block 411 and the guide groove 412 are of an integrated structure, the striking ball 413 is placed inside the guide groove 412, the lower portion of the striking block 411 is welded to the upper portion of the welding plate 414, the striking ball 413 is of a spherical structure, the striking block 411 is assisted through the striking ball 413, and the tip of the striking block 411 can more powerfully strike and clean aged plastics on waste plastics.
The specific working process is as follows:
when handling the ageing plastics on the waste plastic, barb CC1 on connecting knife rest CC2 will strike it, cutting knife CC3 will cut it simultaneously, thereby can be effectual strike the ageing waste residue on the waste plastic, then drive striking block 411 and function by striking pellet 413, make striking block 411 most advanced impact can be bigger, thereby exert stronger impact to waste plastic, make ageing sweeps on the waste plastic can be complete separate with waste plastic.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (1)
1. The utility model provides an utilize old and useless plastics to make solid fuel's equipment, its structure includes that ageing plastics processing mechanism (1), controller (2), tractor (3), collection chamber (4), discharge opening (5), stripping room (6), hot press machine (7), ageing plastics processing mechanism (1) right side and hot press machine (7) left side communicate with each other, controller (2) fixed mounting is in hot press machine (7) front end, stripping room (6) press machine (7) fixed connection with hot through tractor (3), discharge opening (5) left side and stripping room (6) right side weld mutually, it is located discharge opening (5) below to collect chamber (4), its characterized in that:
the aged plastic treatment mechanism (1) comprises a crushing agitator (C1), a cutting chamber (C2), a rotating unit (C3), a separation processor (C4), a recovery tank (C5) and a separation processing inner chamber (C6), wherein the crushing agitator (C1) is mechanically connected with the rotating unit (C3), the rotating unit (C3) is fixedly installed on the right side of the cutting chamber (C2), the lower end of the cutting chamber (C2) is welded with the upper end of the separation processing inner chamber (C6), the separation processor (C4) is installed inside the separation processing inner chamber (C6), and the recovery tank (C5) is placed at the bottom inside the separation processing inner chamber (C6);
the crushing agitator (C1) comprises a bearing frame (C11), a crushing cutter (C12), a rotating shaft rod (C13) and a gear (C14), wherein the rotating shaft rod (C13) is embedded and mounted on the bearing frame (C11), the crushing cutter (C12) is fixedly welded on the rotating shaft rod (C13), and the rotating shaft rod (C13) is mechanically connected with the gear (C14);
the separation processor (C4) comprises a lifter (C41), an auxiliary impact mechanism (C42), a buffering support frame (C43), a vibrator (C44) and a vibration impact mechanism (C45), wherein the lifter (C41) is fixedly installed above the auxiliary impact mechanism (C42), the vibrator (C44) is installed on the buffering support frame (C43), and the lower part of the vibration impact mechanism (C45) is fixedly connected with the upper part of the buffering support frame (C43);
the vibration impact mechanism (C45) comprises an impact triangular mechanism (441), side plates (442), a filter screen frame (443) and a guide connection hole (444), the impact triangular mechanism (441) is welded on the filter screen frame (443), the side plates (442) and the guide connection hole (444) are of an integrated structure, and the filter screen frame (443) is positioned between the side plates (442) and connected through electric welding;
the crushing cutter (C12) comprises a barb (CC1), a connecting cutter rest (CC2) and a cutter (CC3), the barb (CC1) is arranged above the connecting cutter rest (CC2) and is of an integrated structure, and the cutter (CC3) is welded at the front end and the rear end of the connecting cutter rest (CC 2);
the auxiliary impact mechanism (C42) comprises a connecting column (421), a fixed support plate (422), an impact buffer plate (423) and an impact head (424), the connecting column (421) and the impact head (424) are of an integrated structure, the upper part of the connecting column (421) is welded with the lower part of the fixed support plate (422), the upper end of the impact buffer plate (423) is bonded below the fixed support plate (422), and the connecting column (421) penetrates through the impact buffer plate (423);
striking triangle mechanism (441) is including striking piece (411), guide slot (412), striking bobble (413), welded plate (414), striking piece (411) and guide slot (412) structure as an organic whole, place inside guide slot (412) striking bobble (413), strike piece (411) below and welded plate (414) top mutually.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911322574.XA CN110819413B (en) | 2019-12-20 | 2019-12-20 | Equipment for manufacturing solid fuel by using waste plastics |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911322574.XA CN110819413B (en) | 2019-12-20 | 2019-12-20 | Equipment for manufacturing solid fuel by using waste plastics |
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| CN110819413A CN110819413A (en) | 2020-02-21 |
| CN110819413B true CN110819413B (en) | 2021-05-14 |
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| CN201911322574.XA Active CN110819413B (en) | 2019-12-20 | 2019-12-20 | Equipment for manufacturing solid fuel by using waste plastics |
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| CN115180814B (en) * | 2022-09-08 | 2023-01-03 | 江西联创电子有限公司 | Cutting and separating method and system for optical lens |
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| CN110819413A (en) | 2020-02-21 |
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