CN109623474B - Side scrap splashing collection structure for aluminum product processing - Google Patents
Side scrap splashing collection structure for aluminum product processing Download PDFInfo
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- CN109623474B CN109623474B CN201811651941.6A CN201811651941A CN109623474B CN 109623474 B CN109623474 B CN 109623474B CN 201811651941 A CN201811651941 A CN 201811651941A CN 109623474 B CN109623474 B CN 109623474B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/005—Devices for removing chips by blowing
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Abstract
The invention discloses a side scrap splashing collecting structure for aluminum product processing, which relates to the technical field of aluminum product processing and comprises a pair of baffles, wherein the sides of the baffles are connected with uniformly distributed damping sheets, vent holes are formed in the baffles, the other sides of the baffles are connected with a cover body, breathable cloth is arranged between the cover body and the baffles, a fan is arranged on a base, and the fan is communicated with the cover body through a pipeline; because the damping sheet is arranged on the baffle, after the scraps impact the baffle, the scraps are rebounded closer to each other, and can completely fall on the conveying belt; air at the baffle plate enters the cover body through the air holes and is finally discharged by the fan, so that negative pressure is formed at the baffle plate, waste chips impacting on the baffle plate are more difficult to rebound, the situation that the waste chips enter processing equipment again due to the fact that the waste chips rebound far in the conventional structure is avoided, and the chip removal effect of the invention is improved.
Description
Technical Field
The invention relates to the technical field of aluminum product processing, in particular to a side scrap splashing collecting structure for aluminum product processing.
Background
In current aluminium product processingequipment, because the fast turn of milling face blade, if can not carry out effectual sheltering from and interception to the aluminium bits, can cause a large amount of aluminium bits to splash everywhere.
At present, CNC equipment used for machining large-specification aluminum products is huge, a sawing or milling machining mode is adopted in the machining process, more chips are generated in the machining process, and the chips exist near the surface of a machined part and splash to two sides of the equipment. For large CNC machining equipment, most of the debris collection devices are limited to near the surface of the workpiece, and the collection of debris splashed to both sides of the equipment is rarely studied.
Chinese patent documents on debris spatter collecting devices have also been searched for, as follows:
the Chinese patent with the publication number of CN203664795U discloses a collection device for preventing aluminum skimmings from splashing, which comprises a cover and a collection device, wherein the diameter of the cover is gradually increased from a pipe orifice to the middle, the bottom end of the middle part of the cover is provided with a round hole, the collection device is arranged at the round hole, a filter screen is arranged at the inner side of the cover close to the round hole, and a suction device is arranged at the outer side of the filter screen. The aluminum scrap milling machine is matched with a surface milling machine for use and is prepared from materials with higher strength, so that the impact damage of aluminum scraps splashed in the surface milling process to an aluminum ingot and an equipment workshop is effectively reduced, the aluminum scraps are prevented from splashing, the aluminum scraps are collected, and the safety of equipment and operators is effectively ensured; the device has great help to the improvement of the workshop environment, and reduces the cleaning intensity of operators, thereby improving the production efficiency and saving the production cost.
The Chinese patent with the publication number of CN204603453U discloses a board sawing machine with chips easy to clean, which comprises a cutting table, wherein a cutting gap is formed in the cutting table, a chip collecting groove is formed in the cutting table and communicated with the cutting gap, the chip collecting groove is located below the cutting gap, a feeding device for outputting the chips in the chip collecting groove is arranged in the chip collecting groove, and the inner wall of the chip collecting groove is sealed. Can carry out the clearance regularly with the produced piece of panel cutting, reduce the piece and drop to cutting bed bottom and cutting bed inside, reduce the frequency of overhauing of the inside spare part of frequency and cutting bed that cleans, protect internals.
The utility model discloses a reduce machining center that piece splashes in chinese patent that grant publication number is CN203185054U, it relates to machining technical field, and the stand sets up on the right side of base perpendicularly, and the workstation sets up on the base, and the fixed plate level sets up in the left side of stand, and the several cutter sets up on the fixed plate, and the upper portion of several cutter is provided with the gear, and the motor setting is on the upper portion of fixed plate, and the several light setting is around the cutter, the left side of fixed plate be provided with piece suction means.
The above-mentioned documents can not collect the side piece that big specification aluminium product course of working produced, and these pieces clearance is troublesome, great influence work efficiency.
As another example, chinese patent with publication number CN206066061U discloses a device for collecting side scraps in the aluminum product processing process, as shown in fig. 1, the device includes a baffle (1), a belt (2), a support frame (4), a transmission roller (21), and a motor (22), the support frame (4) is provided with the baffle (1), the belt (2) is disposed below the baffle (1), the transmission roller (21) is disposed below the belt (2), and the transmission roller (21) is connected to the support frame (4); a transmission roller (21) at one end of the belt (2) is connected with a motor (22) through a motor belt, and the motor (22) is arranged on the support frame (4); a collection box (23) for collecting the scraps is arranged below the other end of the belt (2). The utility model discloses a side piece to the production of aluminium products course of working splashes and collects, has solved and has leaned on artifical clear trouble and low efficiency problem, improves large-scale aluminium products processing operation environment, improves characteristics such as machining efficiency.
However, in the process of collecting the scraps, the baffle is a smooth plane, so the scraps are easily rebounded to the equipment when impacting the baffle, and particularly, when a feed mechanism of the equipment is close to the edge side of the equipment, the processing position of the processing tool is closer to the baffle at the moment, so that the impact force of the scraps is more easily large, the baffle easily rebounds the scraps to the equipment, even rebounds to the feed mechanism and the like, thereby not only affecting the recovery of the scraps, but also affecting the use of the equipment.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a side scrap splashing collecting structure for aluminum product processing, which solves the problems that in the existing scrap collecting process, as a baffle is a smooth plane, scraps are easy to rebound to equipment when impacting the baffle, and especially when a feed mechanism of the equipment is close to the edge side of the equipment, the processing position of a processing cutter is close to the baffle, so that the impact force of the scraps is easy to be large, the baffle easily rebounds the scraps to the equipment, even rebounds to the feed mechanism and the like, the recovery of the scraps is influenced, and the use of the equipment is also influenced.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides an aluminum products processing is with side piece collection structure that splashes, includes a pair of baffle, and the baffle passes through the supporting seat to be connected with the base, and the baffle sets up respectively in the both sides of processing equipment along the feed direction, and the lower part of baffle is provided with the conveyer belt by actuating mechanism driven, the side of baffle is connected with evenly distributed's shock attenuation piece, has seted up the bleeder vent on the baffle, and the another side of baffle is connected with the cover body, is provided with ventilative cloth between the cover body and the baffle, install the fan on the base, the fan passes through the pipeline and covers the body.
As a still further scheme of the invention: and the base is provided with a vibration mechanism which can make the baffle vibrate.
As a still further scheme of the invention: the utility model discloses a vibration mechanism, including the stand of connection on the base and the stationary blade of connection on the baffle, be connected with the diaphragm on the stand, the activity has passed the carriage release lever on the diaphragm, and the bottom of carriage release lever is connected with the striking plate that is located directly over the stationary blade, and the top of carriage release lever is connected with the pressure-bearing spare, and the pressure-bearing spare passes through the elastic component and is connected with the diaphragm, install first motor on the stand, the output and the cam of first motor are connected, and the cam and the pressure-bearing spare contact of rotating state.
As a still further scheme of the invention: the utility model discloses a vibration mechanism, including the connection on the base found the roof beam and with the top articulated connecting piece of baffle, the bottom and the supporting seat of baffle are articulated, it has the sideslip pole to found the activity on the roof beam, and the one end and the connecting piece of sideslip pole are articulated, and the other end of sideslip pole is connected with removal magnet, found to be connected with the mounting panel on the roof beam, installed the second motor on the mounting panel, be connected with the riser on the mounting panel, the pivot is installed in the riser rotation, and the one end of pivot is connected with the rotary disk, and the side of rotary disk is connected with the rotatory magnet that a plurality of magnetic poles set up on the contrary along the circumferencial direction, and the.
As a still further scheme of the invention: the transmission mechanism is gear meshing transmission, belt wheel and transmission belt transmission or chain wheel and chain transmission.
As a still further scheme of the invention: the moving magnet and the rotating magnet are neodymium iron boron magnets.
As a still further scheme of the invention: the pipeline is a hose.
As a still further scheme of the invention: the shock absorption sheet is a plane body or a convex point shape which is adhered to the surface of the baffle, or the surface of the baffle is provided with a groove, and the shock absorption sheet is a concave body which is attached to the groove.
As a still further scheme of the invention: the shock absorption sheet is made of rubber or plastic.
As a still further scheme of the invention: the cover body, the breathable cloth and the baffle are detachably connected through the bolt assembly.
Compared with the prior art, the invention has the beneficial effects that:
1. because the damping sheet is arranged on the baffle, after the scraps impact the baffle, the scraps are rebounded closer to each other, and can completely fall on the conveying belt;
2. air at the baffle plate enters the cover body through the air holes and is finally discharged by the fan, so that negative pressure is formed at the baffle plate, the scraps impacting on the baffle plate are more difficult to rebound, the condition that the scraps enter processing equipment again due to the fact that the scraps rebound far away in the conventional structure is avoided, and the scrap removal effect of the invention is improved;
3. can effectively avoid less sweeps to enter into the cover body through the ventilative cloth that sets up, avoid clearing up the cover body etc. and also guarantee the normal operating of fan.
Drawings
FIG. 1 is a schematic diagram of the prior art;
FIG. 2 is a schematic view of the installation state of the present invention;
FIG. 3 is a schematic structural diagram of a first embodiment of the present invention;
FIG. 4 is a schematic structural view of another embodiment of the damping sheet of FIG. 3;
FIG. 5 is a schematic structural diagram of a second embodiment of the present invention;
FIG. 6 is a schematic view of the cam of FIG. 5 with the convex end on the underside;
FIG. 7 is a schematic structural diagram of a third embodiment of the present invention;
fig. 8 is a schematic structural view of the baffle in fig. 7 after swinging.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
as shown in fig. 2 and 3, the side scrap splashing collecting structure for aluminum product processing comprises a pair of baffles 7, wherein the baffles 7 are connected with a base 1 through a supporting seat 6, the baffles 7 are respectively arranged at two sides of a processing device 2 along a feeding direction, a conveying belt 3 driven by a driving mechanism 5 is arranged at the lower part of each baffle 7, damping sheets 8 which are uniformly distributed are connected with the side surfaces of the baffles 7, air holes 10 are formed in the baffles 7, a cover body 12 is connected with the other side surface of each baffle 7, air permeable cloth 11 is arranged between the cover body 12 and the corresponding baffle 7, a fan 14 is mounted on the base 1, and the fan 14 is communicated with the cover body 12 through a pipeline 15;
when a feed mechanism on the processing equipment 2 starts to feed, part of far sputtered waste chips impact the baffle plates 7 positioned at two sides of the processing equipment 2, and when the feed mechanism processes two ends of an aluminum product workpiece, the waste chips are more easily impacted on the baffle plates 7, the waste chips intercepted by the baffle plates 7 fall on the conveying belt 3 positioned at the lower parts of the baffle plates 7 and enter the conveying belt 3 to be conveyed out of a processing area, which is particularly important in the invention, because the damping sheets 8 are arranged on the baffle plates 7, after the waste chips impact the baffle plates 7, the distance for rebounding the waste chips is short, the waste chips can completely fall on the conveying belt 3, and the fan 14 is started through an external switch, air at the baffle plates 7 enters the cover body 12 through the air holes 10 through the communication effect of the pipeline 15 and the cover body 12 and is finally discharged by the fan 14, so that negative pressure is formed at the baffle plates 7, the scraps impacting on the baffle 7 are more difficult to rebound, the condition that the scraps enter the processing equipment again due to the fact that the scraps rebound to a far distance in the conventional structure is avoided, and the scrap discharging effect of the invention is improved; and can effectively avoid less sweeps to enter into the cover body 12 through the ventilative cloth 11 that sets up, avoid clearing up cover body 12 etc. has also guaranteed the normal operating of fan 14.
Specifically, the damping sheet 8 may be a plane body adhered to the surface of the baffle 7, preferably, as shown in fig. 3, the damping sheet 8 is in a convex shape, as shown in fig. 4, a groove 9 is formed in the surface of the baffle 7, and the damping sheet 8 is a concave body attached to the groove 9, so that the direction of impact is changed when the sweeps impact the damping sheet 8 to rebound, the situation of direct original rebound of the sweeps is reduced, and the rebound distance of the sweeps is further reduced.
Preferably, the damping sheet 8 is made of rubber or plastic, and has a good buffering effect.
Preferably, the cover 12, the breathable cloths 11 and the baffle plate 7 are detachably connected through a bolt assembly 13, so that the baffle plate 7 and the breathable cloths 11 can be conveniently detached to facilitate replacement of the breathable cloths 11.
Example 2:
as shown in fig. 5 and 6, in addition to embodiment 1, the base 1 is provided with a vibration mechanism capable of vibrating the baffle 7, the vibration mechanism includes a vertical frame 17 connected to the base 1 and a fixing plate 16 connected to the baffle 7, the vertical frame 17 is connected with a transverse plate 18, the transverse plate 18 is movably passed through by a moving rod 21, the bottom end of the moving rod 21 is connected with a striking plate 19 located right above the fixing plate 16, the top end of the moving rod 21 is connected with a pressure-bearing member 20, the pressure-bearing member 20 is connected with the transverse plate 18 through an elastic member 22, preferably, the elastic member 22 is a compression spring, the vertical frame 17 is provided with a first motor 23, the output end of the first motor 23 is connected with a cam 24, and the cam 24 in a rotating state is in contact with the pressure-bearing member 20.
The first motor 23 is started through an external switch, so that the cam 24 rotates, the bearing part 20 moves downwards when the convex end of the cam 24 rotates to the lower side, the bearing part 20 resets under the action of the elastic resetting part 22 when the convex end of the cam 24 rotates to the upper side, and therefore the impact plate 19 reciprocates up and down, so that the impact plate 19 impacts the fixing plate 16 in a reciprocating manner, the fixing plate 16 drives the baffle plate 7 to vibrate, scraps adhered to the damping plate 8 and the baffle plate 7 are thoroughly separated, the cleaning condition of the invention is avoided, and manpower is saved.
Example 3:
as shown in fig. 7 and 8, in addition to embodiment 1, the pipe 15 is a flexible pipe, the base 1 is provided with a vibration mechanism capable of vibrating the baffle 7, the vibration mechanism includes an upright beam 26 connected to the base 1 and a connecting member 25 hinged to the top end of the baffle 7, the bottom end of the baffle 7 is hinged to the supporting seat 6, the upright beam 26 is movably passed through a traverse bar 27, one end of the traverse bar 27 is hinged to the connecting member 25, the other end of the traverse bar 27 is connected to a moving magnet 28, the upright beam 26 is connected to a mounting plate 30, the mounting plate 30 is provided with a second motor 31, the mounting plate 30 is connected to an upright plate 32, the upright plate 32 is rotatably provided with a rotating shaft, one end of the rotating shaft is connected to a rotating disc 33, the side surface of the rotating disc 33 is connected to two rotating magnets 34 with opposite magnetic poles along the circumferential direction, the second motor 31, specifically, the transmission mechanism is gear meshing transmission, belt wheel and transmission belt transmission or chain wheel and chain transmission, and the rotating magnet 34 and the moving magnet 28 in a rotating state are overlapped.
The second motor 31 is started through an external switch, the rotating disc 33 is rotated through the action of the transmission mechanism, thereby, the rotary magnet 34 is rotated, as shown in fig. 7, the side of the rotary magnet 34 positioned at the lower side toward the moving magnet 28 is S-step, and the side of the moving magnet 28 toward the rotary magnet 34 is N-step, so that the corresponding two magnets attract each other, the moving magnet 28 is located close to the rotary magnet 34, and when the rotary magnet 34, which was originally located at the upper side, is rotated to the lower side, as shown in fig. 8, the rotating magnet 34, which is located at the lower side at this time, faces the N-th step of the side surface of the moving magnet 28, at which time the two magnets repel each other, thus, the moving magnet 28 is located away from the rotary magnet 34, the traverse bar 27 is rapidly moved to the left and right in a reciprocating manner, through the transmission action of the connecting piece 25, the baffle 7 swings rapidly and reciprocally, so that the scraps adhered on the damping sheet 8 and the baffle 7 are thoroughly separated.
Preferably, the moving magnet 28 and the rotating magnet 34 are both ndfeb magnets, which have the advantages of high cost performance, good mechanical properties, small size, light weight and strong magnetism, and are the magnets with the best cost performance at present, and the magnetic force can reach about 3500 gauss in a bare magnetic state.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Claims (7)
1. A side scrap splashing collecting structure for aluminum product processing comprises a pair of baffles (7), the baffles (7) are connected with a base (1) through a supporting seat (6), the baffles (7) are respectively arranged on two sides of processing equipment (2) along the feed direction, a conveyor belt (3) driven by a driving mechanism (5) is arranged on the lower portion of each baffle (7), is characterized in that the side surface of the baffle plate (7) is connected with damping sheets (8) which are uniformly distributed, the baffle plate (7) is provided with vent holes (10), the other side surface of the baffle plate (7) is connected with a cover body (12), a piece of breathable cloth (11) is arranged between the cover body (12) and the baffle plate (7), the base (1) is provided with a fan (14), the fan (14) is communicated with the cover body (12) through a pipeline (15), the base (1) is provided with a vibration mechanism which can make the baffle (7) vibrate;
the vibration mechanism comprises a vertical beam (26) connected to the base (1) and a connecting piece (25) hinged to the top end of the baffle (7), the bottom end of the baffle (7) is hinged to the supporting seat (6), a transverse moving rod (27) movably penetrates through the vertical beam (26), one end of the transverse moving rod (27) is hinged to the connecting piece (25), the other end of the transverse moving rod (27) is connected with a moving magnet (28), the vertical beam (26) is connected with a mounting plate (30), a second motor (31) is mounted on the mounting plate (30), a vertical plate (32) is connected to the mounting plate (30), a rotating shaft is rotatably mounted on the vertical plate (32), one end of the rotating shaft is connected with a rotating disk (33), the side face of the rotating disk (33) is connected with a plurality of rotating magnets (34) with opposite magnetic poles along the circumferential direction, and the second motor (31) is, the rotating magnet (34) in the rotating state overlaps the moving magnet (28).
2. The aluminum product processing side chip splash collecting structure as recited in claim 1, wherein the transmission mechanism is a gear mesh transmission, a belt wheel and belt transmission or a chain wheel and chain transmission.
3. The aluminum product processing side chip splash collection structure as recited in claim 1, wherein the moving magnet (28) and the rotating magnet (34) are neodymium iron boron magnets.
4. The structure of collecting side splash for aluminum product processing as set forth in any one of claims 1 to 3, wherein said pipe (15) is a hose.
5. The aluminum product processing side chip splash collecting structure as recited in any one of claims 1 to 3, wherein the shock absorbing sheet (8) is a plane body or a convex point body adhered to the surface of the baffle plate (7), or the surface of the baffle plate (7) is provided with a groove (9), and the shock absorbing sheet (8) is a concave body arranged to be attached to the groove (9).
6. The side chip splash collecting structure for aluminum product processing as recited in claim 5, wherein the shock absorbing plate (8) is rubber or plastic.
7. The aluminum product processing side chip splash collecting structure as recited in any one of claims 1 to 3, wherein the cover body (12), the air-permeable cloth (11) and the baffle plate (7) are detachably connected by a bolt assembly (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811651941.6A CN109623474B (en) | 2018-12-31 | 2018-12-31 | Side scrap splashing collection structure for aluminum product processing |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811651941.6A CN109623474B (en) | 2018-12-31 | 2018-12-31 | Side scrap splashing collection structure for aluminum product processing |
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| CN109623474A CN109623474A (en) | 2019-04-16 |
| CN109623474B true CN109623474B (en) | 2020-04-03 |
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| CN110052640B (en) * | 2019-05-22 | 2020-10-27 | 王和 | Multifunctional drilling machine device |
| CN114370012A (en) * | 2022-02-21 | 2022-04-19 | 徐学玉 | Grouting device is used in road and bridge construction |
| CN114589414B (en) * | 2022-02-24 | 2024-03-22 | 浙江联茂建设工程有限公司 | Automatic cutting device with debris collecting capacity for pipeline laying |
| CN114536092A (en) * | 2022-03-30 | 2022-05-27 | 深圳市仓迪科技有限公司 | Detachable curtain blocking mechanism for machine tool |
| CN115229651B (en) * | 2022-06-15 | 2024-05-24 | 江苏吉鑫风能科技股份有限公司 | Multi-surface automatic processing equipment and processing technology for large-scale land fan bearing seat |
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| GB9401347D0 (en) * | 1994-01-25 | 1994-03-23 | R J H Tool & Equipment Co Ltd | Dust extraction arrangement |
| CN203664795U (en) * | 2013-12-18 | 2014-06-25 | 南通恒秀铝热传输材料有限公司 | Milling surface aluminium scrap splash-proof collecting device |
| CN205765241U (en) * | 2016-07-01 | 2016-12-07 | 石兆珍 | A kind of lathe iron filings automatic cleaning apparatus |
| CN206066061U (en) * | 2016-10-12 | 2017-04-05 | 广西南南铝加工有限公司 | A kind of metallic plate and ingot casting course of processing side chip splashing collection device |
| CN206426735U (en) * | 2017-01-19 | 2017-08-22 | 杭州杭景模型有限公司 | A kind of engraving machine of Anti-splash |
| CN207710928U (en) * | 2017-09-20 | 2018-08-10 | 福建闽清一建建设发展有限公司 | A kind of building monitoring puncher having defencive function |
| CN207616396U (en) * | 2017-11-10 | 2018-07-17 | 重庆红火鸟鞋业有限公司 | The dust-proof external member of grinding wheel |
| CN208051455U (en) * | 2018-03-22 | 2018-11-06 | 厦门市金柏利五金制造有限公司 | A kind of nut processing clamping device |
| CN108608508A (en) * | 2018-07-06 | 2018-10-02 | 高邮市力博机床附件厂 | A kind of plank processing electric planer convenient for chip removal |
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