CN110815528A - Curing apparatus and preform curing method - Google Patents
Curing apparatus and preform curing method Download PDFInfo
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- CN110815528A CN110815528A CN201911184304.7A CN201911184304A CN110815528A CN 110815528 A CN110815528 A CN 110815528A CN 201911184304 A CN201911184304 A CN 201911184304A CN 110815528 A CN110815528 A CN 110815528A
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- curing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
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- Engineering & Computer Science (AREA)
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- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention relates to the technical field of buildings, in particular to a maintenance device and a prefabricated member maintenance method. A kind of nursing apparatus, including a plurality of storehouses, a plurality of storehouses are layered and arranged from top to bottom; the bins can be used as maintenance stations and/or pre-maintenance stations; the bin chambers positioned on the lower layer form a first area, the rest bin chambers except the first area form a second area, and the second area is positioned above the first area; the chamber in the first area is at least used as a pre-curing station, and the chamber in the second area is at least used as a curing station. It can practice thrift the space of maintenance prefab, and the cost control effect is showing.
Description
Technical Field
The invention relates to the technical field of buildings, in particular to a maintenance device and a prefabricated member maintenance method.
Background
In the production line process layout of the prefabricated member, the precuring and maintaining stations are arranged in sequence and are separately arranged. Thus, the floor space is large and the cost is high.
Disclosure of Invention
The object of the present invention includes, for example, providing a maintenance apparatus and a preform maintenance method which can save space for maintaining preforms with a significant cost control effect.
Embodiments of the invention may be implemented as follows:
in a first aspect, an embodiment provides a health care apparatus, including:
the bin chambers are arranged in a layered manner from top to bottom; the bins can be used as maintenance stations and/or pre-maintenance stations;
the bins positioned on the lower layer form a first area, and the rest bins except the first area form a second area which is positioned above the first area;
the bins of the first area are at least used as pre-curing stations, and the bins of the second area are at least used as curing stations.
In an alternative embodiment, the chambers of the first zone may each serve as a pre-curing station, and the chambers of the second zone may each serve as a curing station.
In an alternative embodiment, the plenum of the first region comprises only a plurality of the plenums of a lowermost layer.
In an alternative embodiment, a traverser is also included;
the traverser is arranged in the lowest layer of the first area; and the traverse car is used for transferring the mold table before the plurality of bins.
In an alternative embodiment, the bins of the first and second zones both act as pre-curing and curing stations.
In an optional embodiment, the system further comprises a stacker;
the stacker is used for transferring the die table among the bins.
In an alternative embodiment, the stacker integrates a napper or a troweling apparatus.
In an alternative embodiment, a door system is also included; the door systems are respectively arranged in the first area and the second area;
the door system of the first zone and the door system of the second zone are independent of each other.
In an alternative embodiment, a heating system is also included;
the heating systems are all connected with the chambers, and the adjacent chambers are connected through connecting pipelines;
the heating system is used for supplying heat generated by the maintenance station to the pre-maintenance station and recovering condensed water generated by the maintenance station and then conveying the condensed water to the maintenance station.
In a second aspect, embodiments provide a preform curing method based on the curing apparatus of any one of the preceding embodiments;
it includes: and after the prefabricated member is subjected to pre-curing operation at the pre-curing station, putting the prefabricated member into a curing station to complete the curing operation.
The beneficial effects of the embodiment of the invention include, for example:
according to the maintenance equipment, a plurality of bins which can be used as maintenance stations and/or pre-maintenance stations are arranged in a layered mode, the bin located on the lower layer can be used as the pre-maintenance station at least, and the bin located on the upper layer can be used as the maintenance station at least. Therefore, maintenance operation of plane arrangement is adjusted to be operated up and down in space, occupied space is saved, cost control effect is obvious, and remarkable economic benefit is achieved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a schematic view of a maintenance apparatus;
FIG. 2 is a schematic sectional top view of the curing apparatus;
FIG. 3 is another schematic view of the maintenance apparatus.
Icon: 10-maintaining equipment; 11-a chamber; 101-maintenance station; 102-a pre-curing station; 110 — a first region; 120-a second region; 200-a transverse moving vehicle; 300-a stacker; 400-napping machine; 500-a door system; 600-heating system.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that if the terms "upper", "lower", "inside", "outside", etc. indicate an orientation or a positional relationship based on that shown in the drawings or that the product of the present invention is used as it is, this is only for convenience of description and simplification of the description, and it does not indicate or imply that the device or the element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.
Furthermore, the appearances of the terms "first," "second," and the like, if any, are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
It should be noted that the features of the embodiments of the present invention may be combined with each other without conflict.
Example 1
Referring to fig. 1, the present embodiment provides a nursing device 10 including a plurality of chambers 11.
The plurality of chambers 11 are arranged in layers up and down; the chamber 11 can be used as a maintenance station 101 and/or a pre-maintenance station 102;
the lower-layer bins 11 form a first area 110, the rest bins 11 except the first area 110 form a second area 120, and the second area 120 is positioned above the first area 110;
the first zone 110 of the bins 11 serves at least as a pre-curing station 102 and the second zone 120 of the bins 11 serves at least as a curing station 101.
At present, in the process layout of a production line with complete functions, pre-curing and maintenance stations are arranged in a plane. In the layout, a pre-curing kiln is arranged firstly, the pre-curing is carried out, then galling is carried out, and then a curing station is carried out, the pre-curing and the curing are separated and independently controlled, two sets of heating systems are required, the occupied area is small, and the cost is high.
The pre-curing and the curing of the planar arrangement, when the pre-curing is not needed due to the characteristics of partial components, a large number of pre-curing stations waste the land and increase unnecessary circulation. The precaution kiln is cancelled, and the embarrassment that no precuring station exists when the precuring process is needed exists.
Accordingly, the present solution provides a maintenance device 10 that can be arranged up and down in a space, such a maintenance device 10 integrating a maintenance station 101 and a pre-maintenance station 102. The chamber 11 on the lower layer can at least be used as a pre-curing station 102, and the chamber 11 on the upper layer can at least be used as a curing station 101. Therefore, maintenance operation of plane arrangement is adjusted to be operated up and down in space, occupied space is saved, cost control effect is obvious, and remarkable economic benefit is achieved.
Please continue to refer to fig. 1 to 2 for further structural details.
In the present embodiment of the invention, the chambers 11 of the first area 110 are all used as pre-curing stations 102, and the chambers 11 of the second area 120 are all used as curing stations 101. The lower-layer chamber 11 is used as the pre-curing station 102, so that the prior pre-curing operation can be finished by consuming less energy (without lifting upwards for transferring operation), and the operation efficiency is improved; meanwhile, the prefabricated member in the pre-curing stage can be ensured to be transferred less, and the product quality of the prefabricated member is ensured.
Optionally, in the present embodiment, the bins 11 of the first region 110 include only the bins 11 of the lowest layer. Due to the arrangement mode, the pre-curing station 102 only occupies one layer of space, more curing operations can be conveniently placed on the upper layer, and the curing and maintaining efficiency is improved.
It should be noted that in other embodiments of the present invention, the first region 110 may also be a multi-layer chamber 11 located below, and the multi-layer chamber 11 can increase the yield of preform products. This is merely an example and is not intended to be limiting.
In this embodiment, a traverse 200 is also included; the traverse car 200 is disposed in the lowermost layer of the first area 110; and the traverse carriage 200 is used to transfer the mold table in front of the plurality of magazines 11.
The transfer cart 200 enables the transfer of the bottom layer mold table between the pre-cure stations 102. Because the traverse carriage 200 only needs to move between the pre-curing stations 102 at the bottom layer without moving up and down in space, the transfer efficiency is improved, and the production efficiency of the prefabricated member products is improved.
In this embodiment, the maintenance equipment 10 further includes a stacker 300, and the stacker 300 is used to transfer the mold table between the plurality of bins 11. Further, the stacker 300 is used for accessing the die table on the second layer and above. Because there are a plurality of curing stations 101 arranged above the second floor, the stacker 300 is needed to realize the circulation of the mold table between the curing stations 101 in the same floor and between different floors.
Because the takt time of the stacker 300 is longer in the production line, the efficient circulation at the bottom of the traverse cart 200 can reduce the work of transversely moving the bottom of the stacker 300 for the stacker 300, so that the stacker 300 has more time to complete the stacking function. Such an arrangement can address the efficiency of the stacker 300 in a production line.
Further, the maintenance device 10 further includes a door system 500. The door system 500 is provided at the first and second sections 110 and 120, respectively; the door system 500 of the first section 110 and the door system 500 of the second section 120 are independent of each other.
Optionally, a door system 500 is disposed between the pre-curing station 102 of the first layer and the curing station 101 of the upper layer, and the door system 500 is used for isolating the pre-curing station 102 and the curing station 101, so as to ensure the quality of the preform product. Alternatively, the door system 500 may be a roller door or other door opening mechanism.
In this embodiment, the curing apparatus 10 further includes a heating system 600; the heating systems 600 are all connected with the chambers 11, and the adjacent chambers 11 are connected through connecting pipelines; the heating system 600 is used for supplying heat generated by the maintenance station 101 to the pre-maintenance station 102, and recovering condensed water generated by the maintenance station 101 and delivering the condensed water to the maintenance station 101.
Optionally, the precuring and maintenance stations 101 may share one set of heating system 600, heat of the maintenance station 101 is used for supplying heat to the precuring station 102, and meanwhile, condensed water of the maintenance station 101 can be recycled and then passes through the precuring station 102, so that effective utilization of energy is realized.
Furthermore, the steam generator or other curing devices of the heating system 600 can realize the temperature control of the curing station 101 and the pre-curing station 102 in different bins by one set of system, thereby reducing the cost.
In this embodiment, the stacker 300 integrates a napper 400 or a troweling apparatus. Further, the process of pre-curing and curing the components is completed on the stacker 300. For example, for a laminated board production line, the napper 400 is integrated into the stacker 300. After the components are vibrated, the components enter a bin 11 for pre-maintenance; after the pre-curing is completed, the lifting frame of the stacker 300 moves to the corresponding bin 11, and the roughening or smoothing station is completed in the process of entering and exiting the lifting frame.
The embodiment also provides a prefabricated member maintenance method, which is based on the maintenance equipment 10; the method comprises the steps of putting the prefabricated member into a curing station 101 to complete the curing operation after the prefabricated member completes the pre-curing operation at a pre-curing station 102.
Such a preform curing method is based on the curing device 10 described above, which can significantly save space, reduce energy consumption, reduce cost, and improve the economic benefits of the product.
Example 2
Referring to fig. 3, the present embodiment provides a curing apparatus 10, which is substantially the same as the curing apparatus 10 of embodiment 1, except that in the present embodiment, the chambers 11 of the first area 110 and the second area 120 of the curing apparatus 10 are both used as the pre-curing station 102 and the curing station 101.
The maintenance equipment 10 of the present embodiment includes the stacker 300 but does not include the traverse car 200. The traverse carriage 200 can only move laterally between the pre-curing stations 102, and when each of the chambers 11 serves as both the pre-curing station 102 and the curing station 101, the traverse carriage 200 is no longer suitable because it needs to move up and down in space.
Further, the chamber 11 of the maintenance equipment 10 is no longer provided with the door system 500. This facilitates the movement and transfer work of the stacker 300.
In this embodiment, the heating systems 600 of the maintenance equipment 10 are all connected with the bins 11, and the adjacent bins 11 are connected through a connecting pipeline; the heating system 600 is used for supplying heat generated by the maintenance station 101 to the pre-maintenance station 102, and recovering condensed water generated by the maintenance station 101 and delivering the condensed water to the maintenance station 101.
Optionally, the precuring and maintenance stations 101 may share one set of heating system 600, heat of the maintenance station 101 is used for supplying heat to the precuring station 102, and meanwhile, condensed water of the maintenance station 101 can be recycled and then passes through the precuring station 102, so that effective utilization of energy is realized.
In use, the process of pre-curing and curing the components is completed on the stacker 300. For example, for a laminated board production line, the napper 400 is integrated into the stacker 300. After the components are vibrated, the components enter a bin 11 for pre-maintenance; after the pre-curing is completed, the lifting frame of the stacker 300 moves to the corresponding bin, and the roughening or floating station is completed in the process of entering and exiting the lifting frame.
The embodiment also provides a prefabricated member maintenance method, which is based on the maintenance equipment 10; the method comprises the steps of putting the prefabricated member into a curing station 101 to complete the curing operation after the prefabricated member completes the pre-curing operation at a pre-curing station 102.
Such a preform curing method is based on the curing device 10 described above, which can significantly save space, reduce energy consumption, reduce cost, and improve the economic benefits of the product.
The present embodiment provides a health preserving apparatus 10 having at least the following advantages:
the pre-curing station 102 and the curing station 101 are integrated, so that the occupied space of the original pre-curing kiln is saved. Because the precuring and the curing are integrated (or any bin of the curing kiln is provided with the precuring and curing process), the steam generator or other curing devices are convenient for integrated temperature and humidity control, the curing devices are fully utilized, and the cost is reduced. The piler 300 is integrated with a napper 400 or a finishing device, and the napping or finishing process is completed in the process that the die table enters and exits the lifting frame of the piler 300. Thus, the land occupied by plane pre-culture is saved, and the circulation process is reduced.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. A support apparatus, comprising:
a plurality of chambers (11), wherein the chambers (11) are arranged in a layered manner from top to bottom; the chambers (11) can be used as maintenance stations (101) and/or pre-maintenance stations (102);
the bins (11) positioned at the lower layer form a first area (110), the rest bins (11) except the first area (110) form a second area (120), and the second area (120) is positioned above the first area (110);
the chambers (11) of the first zone (110) act at least as pre-curing stations (102) and the chambers (11) of the second zone (120) act at least as curing stations (101).
2. The curing apparatus of claim 1, wherein:
the chambers (11) of the first zone (110) are each used as a pre-curing station (102), and the chambers (11) of the second zone (120) are each used as a curing station (101).
3. The curing apparatus of claim 2, wherein:
the compartments (11) of the first region (110) comprise only a plurality of the compartments (11) of the lowermost layer.
4. The curing apparatus of claim 3, wherein:
also comprises a transverse moving vehicle (200);
the traverser (200) is disposed in a lowermost layer of the first area (110); and the traverse car (200) is used for transferring the mold table before the plurality of bins (11).
5. The curing apparatus of claim 1, wherein:
the chambers (11) of the first zone (110) and the second zone (120) both act as a pre-curing station (102) and a curing station (101) simultaneously.
6. The curing apparatus of any one of claims 1-5, wherein:
also comprises a stacker (300),
the stacker (300) is used for transferring the die table among the bins (11).
7. The curing apparatus of claim 6, wherein:
the stacker (300) is integrated with a napping machine (400) or a finishing device.
8. The curing apparatus of any one of claims 1-5, wherein:
further comprising a door system (500); the door system (500) is disposed at the first region (110) and the second region (120), respectively;
the door system (500) of the first zone (110) and the door system (500) of the second zone (120) are independent of each other.
9. The curing apparatus of any one of claims 1-5, wherein:
further comprising a heating system (600);
the heating systems (600) are connected with the bins (11), and the adjacent bins (11) are connected through connecting pipelines;
the heating system (600) is used for supplying heat generated by the maintenance station (101) to the pre-maintenance station (102) and recovering and conveying condensed water generated by the maintenance station (101) to the maintenance station (101).
10. A method for maintaining prefabricated parts is characterized in that:
the preform curing method is based on the curing device of any one of claims 1-9;
the method comprises the following steps: and after the prefabricated member is subjected to pre-curing operation at the pre-curing station (102), the prefabricated member is placed into a curing station (101) to complete the curing operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911184304.7A CN110815528A (en) | 2019-11-27 | 2019-11-27 | Curing apparatus and preform curing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911184304.7A CN110815528A (en) | 2019-11-27 | 2019-11-27 | Curing apparatus and preform curing method |
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| CN110815528A true CN110815528A (en) | 2020-02-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911184304.7A Pending CN110815528A (en) | 2019-11-27 | 2019-11-27 | Curing apparatus and preform curing method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115229954A (en) * | 2022-06-02 | 2022-10-25 | 广东碧品居建筑工业化有限公司 | Concrete member production equipment and method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5187882A (en) * | 1989-02-17 | 1993-02-23 | Cam Sales, Inc. | System for curing concrete articles |
| CN1695912A (en) * | 2004-05-11 | 2005-11-16 | 西安银马实业发展有限公司 | Fully automatic jproduction line for building block of heat retaining building mould for polyphenylene concrete |
| CN201342720Y (en) * | 2009-01-21 | 2009-11-11 | 史世英 | New-type full-automatic energy-saving curing kiln |
| CN205255237U (en) * | 2015-12-17 | 2016-05-25 | 湖南三一快而居住宅工业有限公司 | Curing kilns in advance of precast concrete member and system is protected in precuring thereof |
| CN206937583U (en) * | 2017-07-21 | 2018-01-30 | 湖南三一快而居住宅工业有限公司 | A kind of intelligence and storehouse system and the piler with the system and curing kilns |
-
2019
- 2019-11-27 CN CN201911184304.7A patent/CN110815528A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5187882A (en) * | 1989-02-17 | 1993-02-23 | Cam Sales, Inc. | System for curing concrete articles |
| CN1695912A (en) * | 2004-05-11 | 2005-11-16 | 西安银马实业发展有限公司 | Fully automatic jproduction line for building block of heat retaining building mould for polyphenylene concrete |
| CN201342720Y (en) * | 2009-01-21 | 2009-11-11 | 史世英 | New-type full-automatic energy-saving curing kiln |
| CN205255237U (en) * | 2015-12-17 | 2016-05-25 | 湖南三一快而居住宅工业有限公司 | Curing kilns in advance of precast concrete member and system is protected in precuring thereof |
| CN206937583U (en) * | 2017-07-21 | 2018-01-30 | 湖南三一快而居住宅工业有限公司 | A kind of intelligence and storehouse system and the piler with the system and curing kilns |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115229954A (en) * | 2022-06-02 | 2022-10-25 | 广东碧品居建筑工业化有限公司 | Concrete member production equipment and method |
| CN115229954B (en) * | 2022-06-02 | 2023-06-16 | 广东碧品居建筑工业化有限公司 | Concrete member production equipment and method |
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Application publication date: 20200221 |