CN110814743B - Water inlet hose assembling system - Google Patents

Water inlet hose assembling system Download PDF

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Publication number
CN110814743B
CN110814743B CN201911201744.9A CN201911201744A CN110814743B CN 110814743 B CN110814743 B CN 110814743B CN 201911201744 A CN201911201744 A CN 201911201744A CN 110814743 B CN110814743 B CN 110814743B
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China
Prior art keywords
hose
plate
aluminum cap
pressing
valve head
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CN201911201744.9A
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CN110814743A (en
Inventor
宋永豪
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Suzhou Quantum Ye Electric Technology Co ltd
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Suzhou Quantum Ye Electric Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention discloses a water inlet hose assembly system, which comprises at least one hose end assembly system, wherein the hose end assembly system comprises a rack, and a mounting plate is arranged on the rack, and is characterized in that: the frame is internally provided with a conveying device, and the mounting plate is sequentially provided with an aluminum cap pressing device, a valve head pressing device, a secondary reinforcing device and an aluminum cap buckling device. The aluminum cap pressing device presses an aluminum cap conveyed by an aluminum cap feeding mechanism arranged on the outer side of the stand into a port of the hose, the valve head pressing device is used for pressing a valve head conveyed by a valve head feeding mechanism arranged on the outer side of the stand into the hose, and the secondary reinforcing device is used for vibrating and reinforcing the pressed valve head; the aluminum cap buckling device buckles and embosses the aluminum cap embedded in the aluminum cap buckling device on the hose. The automatic assembly of the tube body, the aluminum cap and the valve head of the hose is realized, the universality is high, the labor cost is reduced, the accuracy of hose assembly is improved, the production efficiency is improved, and the enterprise cost is saved.

Description

Water inlet hose assembling system
Technical Field
The invention relates to the field of machining of water inlet hoses, in particular to an assembly system for a water inlet hose.
Background
In washing machine accessories, the water inlet hose assembly is an important component, and is suitable for washing machine products, such as full-automatic washing machines, drum washing machines, dry cleaners and the like. The water inlet hose assembly comprises a pipe body, aluminum caps sleeved on the outer walls of two ends of the pipe body, and a elbow valve and a straight valve respectively buckled at two ends of the pipe body, wherein the pipe body is made of plastic. The conventional assembly equipment is difficult to clamp and assemble, at present, an artificial assembly mode is adopted to assemble, an aluminum cap, a bent head valve and a straight head valve are sequentially pressed on a pipe body by staff, the manual assembly equipment has high physical consumption on the staff, the labor intensity is high, the assembly speed and the assembly efficiency are difficult to ensure in mass production and processing, the labor efficiency is low, and large economic burden and pressure are brought to enterprises, so that the development of the enterprises is not facilitated.
Disclosure of Invention
In order to overcome the above-mentioned drawbacks, an object of the present invention is to provide a water inlet hose assembly system, which can realize automatic assembly of water inlet hoses.
In order to achieve the above purpose, the invention adopts the following technical scheme: the utility model provides a hose equipment system that intakes, includes at least one hose end equipment system, hose end equipment system includes the frame, be provided with the mounting panel in the frame, its characterized in that: a conveying device is arranged in the frame, and an aluminum cap pressing device, a valve head pressing device, a secondary reinforcing device and an aluminum cap buckling device are sequentially arranged on the mounting plate;
the conveying device clamps the end part of the hose to be processed vertically upwards and sequentially conveys the hose to the device;
The aluminum cap pressing device presses an aluminum cap conveyed by an aluminum cap feeding mechanism arranged on the outer side of the frame into a port of a hose, the aluminum cap pressing device comprises a first transmission mechanism for driving the aluminum cap to move, and the transmission mechanism is provided with a first pressing mechanism for sleeving the aluminum cap into the end head of the hose;
The valve head pressing-in device comprises a second transmission mechanism and a second pressing-in mechanism, wherein the second transmission mechanism is used for conveying the valve head conveyed by the valve head feeding mechanism arranged on the outer side of the stand to the position right above the hose, and the second pressing-in mechanism is arranged on the second transmission mechanism and presses the valve head into the hose pipe;
the secondary reinforcing device is used for vibrating and reinforcing the pressed valve head;
the aluminum cap buckling device comprises a grabbing mechanism, a lifting mechanism and an embossing mechanism, wherein the grabbing mechanism grabs the hose conveyed by the conveying mechanism, and the lifting mechanism drives the hose with the aluminum cap grabbed by the grabbing mechanism to ascend and be embedded into the embossing mechanism; the embossing mechanism is used for embossing the aluminum cap embedded in the hose.
The automatic assembly device has the beneficial effects that the automatic assembly of the tube body, the aluminum cap and the valve head of the hose is realized, the universality is high, the labor cost is reduced, the accuracy of hose assembly is improved, the production efficiency is improved, and the enterprise cost is saved.
Preferably, the conveying device is of an upper layer structure and a lower layer structure which are fixed on the rack, the upper layer structure comprises a feeding port and a discharging port which are arranged on the rack, the upper layer structure is a hose fixing part, the lower layer structure is a hose moving part, the hose fixing part comprises a plurality of first clamping components used for fixing a hose, the first clamping components are in one-to-one correspondence with an aluminum cap pressing device, a valve head pressing device, a secondary vibration reinforcing device and an aluminum cap buckling device and are used for fixing the hose at the device position, the hose moving part comprises first pneumatic clamping jaws corresponding to the first clamping components, the first pneumatic clamping jaws can move back and forth along the hose conveying direction relative to the first clamping components, a first driving component used for driving the first pneumatic clamping jaws to move back and forth is arranged in the rack, and when the first pneumatic clamping jaws move relative to the first clamping components, the first clamping components are in an open state. The automatic conveying of the hose at the positions of all the processing devices is realized.
Preferably, the first clamping assembly comprises a clamping plate fixed on one side of the mounting plate through a connecting frame, the clamping plate is at equal height with the mounting plate, a gap for a hose to pass through is formed between the clamping plate and the mounting plate, a horizontal cylinder is respectively fixed on the lower plate surface of the clamping plate and the lower plate surface of the mounting plate, two telescopic rods of the horizontal cylinder face the gap, each clamping block for clamping the hose is fixedly connected with an output shaft of the horizontal cylinder, an arc surface matched with the outer wall of the hose is arranged on each clamping block, and the two clamping blocks clamp the hose when the clamping blocks are mutually close under the action of the horizontal cylinder. The clamping effect is good, and each device is used for processing the hose.
Preferably, still including setting up in the hose heating device between aluminium cap press-in device and valve head press-in device, hose heating device is used for heating the hose, conveyor is provided with the first clamping component that corresponds with hose heating device, be provided with a plurality of through-holes on the grip block that hose heating device corresponds, ceramic heating rod has been inserted in the through-hole, heating device still includes the hot-air gun, the hot-air gun is fixed on the link, just the hot-air outlet of hot-air gun is downwards towards inside the hose. Before the valve head is pressed in, the internal and external heating of the hose is simultaneously carried out, the heating is uniform, the heating is quick, the efficiency is high, and the heated hose is convenient for the subsequent valve head to be pressed in.
Preferably, the first pressing-in mechanism comprises a first pressing-in substrate connected with a first transmission mechanism, the first pressing-in substrate is close to two aluminum caps which are simultaneously conveyed by an aluminum cap feeding mechanism under the action of the first transmission mechanism, two second pneumatic clamping jaws are arranged on the first pressing-in substrate, the distance between the two second pneumatic clamping jaws is the same as the distance between two ends of a hose on a conveying device, a positioning mounting plate is arranged on the first pressing-in substrate, and a vertical positioning needle is arranged on the positioning mounting plate; the center line of the positioning needle is coincident with the center line of the second pneumatic clamping jaw, and when the aluminum cap is pressed in under the action of the first transmission mechanism, the center line of the positioning needle is coincident with the center line of the port of the hose. The positioning needle is used for positioning and is contacted with the hose in advance, so that the hose cannot deviate, the problem of deviation of the hose position during pressing of the aluminum cap is solved, and automatic pressing of the aluminum cap is realized.
Preferably, the aluminum cap feeding mechanism is an aluminum cap vibration feeding tray, the aluminum cap vibration feeding tray is provided with two first output rails, the rack is also provided with a screening mechanism for sorting the aluminum caps transmitted by the vibration feeding tray, the screening mechanism comprises a screening plate, the screening plate is provided with a feeding hole corresponding to the first output rails and used for accommodating one aluminum cap, and the edge of the feeding hole is provided with a first limiting piece; the bottom of the screening material plate is connected with a sliding part of a first rodless cylinder, the first rodless cylinder is arranged on the mounting plate, the screening material plate moves back and forth along the direction vertical to the first output track, and the first limiting part can open and close the first output track outlet. The screening mechanism improves the stability of the feeding of the aluminum cap and the accuracy of clamping the aluminum cap by the first pressing mechanism.
Preferably, the second transmission mechanism is located servo moving platform, the second mechanism of impressing includes the second substrate of impressing that links to each other with second transmission mechanism, the terminal surface is fixed with the third pneumatic clamping jaw under the second substrate of impressing, the valve head that valve head feed mechanism carried is got to the clamping jaw one by one to the third pneumatic clamping jaw, still be provided with the second location mounting panel on the second substrate of impressing, be provided with the second briquetting on the second location mounting panel, after the third pneumatic clamping jaw presss from both sides the valve head and places the hose tip, the second briquetting moves down under the second transmission mechanism and compresses tightly the valve head. The servo moving platform has a wide moving range, realizes automatic valve head pressing, reduces labor cost, improves the accuracy of valve head pressing, and improves production efficiency.
Preferably, the valve head pressing-in device further comprises a correcting mechanism arranged on the mounting plate, the correcting mechanism corrects the valve head conveyed by the valve head feeding mechanism, the valve head feeding mechanism is a valve head vibration feeding disc, the valve head vibration feeding disc is provided with a second output track, the correcting mechanism comprises a material blocking part and a correcting part, the material blocking part comprises a material blocking plate capable of vertically moving back and forth along the second output track under the action of a second rodless cylinder, the material blocking plate is provided with a feed inlet corresponding to the second output track and used for accommodating a valve head, the edge of the feed inlet is provided with a second limiting part, and the second limiting part can open and close an outlet of the second output track when moving; the correcting part comprises a rotary air cylinder fixed on the mounting plate, an output shaft of the rotary air cylinder is fixedly connected with a swinging rod, and when the second limiting piece closes the second output track, the swinging rod swings to correct the valve body. Realize leading the valve head fast, ensure can correct fast after the valve head passes through valve head feed mechanism, make things convenient for follow-up second to impress the mechanism clamp and get.
Preferably, the secondary reinforcing device comprises a mounting plate horizontally fixed on the frame, a working plate vertically moving under the drive of a vertical moving component is arranged on the mounting plate, a vibrating plate capable of vibrating up and down is arranged on the lower plate surface of the working plate through an elastic telescopic component, the mounting plate, the vibrating plate and the working plate are mutually parallel, a high-frequency vibrator is arranged on the upper plate surface of the vibrating plate, a third pressing block is arranged on the lower plate surface of the vibrating plate, and the pressing head can be abutted to the upper end of the valve head under the action of the first vertical moving component and completes vibration reinforcement under the vibration of the high-frequency vibrator. The vertical moving assembly can drive the working plate to move up and down, and then indirectly drive the vibrating plate to move up and down until the third pressure head of the lower plate surface of the vibrating plate contacts and abuts against the end part of the valve head, vibration pressing-in is completed under the action of the high-frequency vibrator, and when in vibration, the third pressure head always abuts against the end part of the valve head, so that the stress change of the contact part of the valve head and the hose is eliminated.
Preferably, the aluminum cap buckling device further comprises a first platform fixed on the mounting plate, the middle of the first platform is hollowed out, the lifting mechanism is fixed on the upper end face of the first platform, and the grabbing mechanism is connected with the lifting mechanism and arranged below the first platform; the embossing mechanism comprises a lantern ring, the inner side surface of the lantern ring is provided with a bump which is arranged in a surrounding mode, the bump is provided with an inclined crimping inclined surface, the lantern ring is connected with a piston rod of a pushing cylinder and can rotate back and forth along the axis of the piston rod, and the other end of the pushing cylinder is hinged with the first platform; the upper end of the lantern ring is provided with an upper cover plate with a hollowed-out middle part, the upper end surface of the upper cover plate is fixedly connected with the first platform, and a plurality of embossing rods capable of moving back and forth along the radial direction are radially inserted into the upper cover plate; the embossing bars are circumferentially distributed in the upper cover plate, one end of each embossing bar is in contact with the crimping inclined plane, and the other end of each embossing bar is exposed at the hollowed-out part of the upper cover plate; the lower end of the lantern ring is provided with a rear cover plate with a hollowed-out middle part, and the rear cover plate is connected with the embossing rod through a spring; the rear cover plate, the upper cover plate and the first platform are fixed in position, and the lantern ring rotates under the driving of the air cylinder to drive the crimping inclined plane to extrude the embossing rod. The extrusion embossing rod is extruded by the crimping inclined plane of the lantern ring, the aluminum cap is buckled and pressed on the hose, the crimping inclined plane is extruded, and the buckling effect is good and the efficiency is high.
Drawings
Fig. 1 is a perspective view of the present embodiment;
FIG. 2 is a side view of the conveyor in this embodiment;
FIG. 3 is a schematic view of the conveying apparatus in this embodiment;
FIG. 4 is a side view of the delivery device and hose heating device of the present embodiment;
FIG. 5 is a schematic diagram of the structure of the pressing device of the aluminum cap in the present embodiment;
FIG. 6 is a schematic structural diagram of a first transmission mechanism and a first pressed mechanism in the present embodiment;
FIG. 7 is a schematic view of a screening mechanism in the present embodiment;
FIG. 8 is a schematic view of a valve head pressing device according to the present embodiment;
fig. 9 is a schematic structural diagram of a second transmission mechanism and a second pressing mechanism in the present embodiment;
FIG. 10 is a schematic diagram of the structure of the correcting mechanism in the present embodiment;
FIG. 11 is a schematic view of a secondary reinforcement device according to the present embodiment;
FIG. 12 is a schematic view of a secondary reinforcement device according to the present embodiment;
FIG. 13 is a schematic view of the structure of the device for fastening the aluminum cap according to the present embodiment;
FIG. 14 is a schematic view of the structure of the device for fastening the aluminum cap according to the present embodiment;
FIG. 15 is an exploded view of the embossing mechanism of the present embodiment;
FIG. 16 is a bottom view of the aluminum cap crimping device of the present embodiment with the back cover removed;
FIG. 17 is a schematic view of a structure of a clamping plate in the heating device for heating a hose according to the present embodiment;
fig. 18 is a schematic structural diagram of the case where the end is an elbow in this embodiment.
In the figure:
1-hose, 2-frame, 21-mounting plate, 3-conveying device, 4-aluminum cap pressing device, 5-valve head pressing device, 6-secondary reinforcing device, 7-aluminum cap buckling device, 8-valve head, 81-connecting head, 82-connecting tube, 9-hose heating device, 31-hose fixing part, 31 a-connecting frame, 31 b-clamping plate, 31 c-horizontal cylinder, 31 d-clamping block, 311 d-arc surface, 31 e-yielding groove, 32-hose moving part, 32 a-first pneumatic clamping jaw, 32 b-first driving component, 321 b-first driving cylinder, 322 b-second driving cylinder, 32 c-traversing plate, 32 d-slide bar, 41-first driving mechanism, 41 a-first vertical frame, 41 b-second rodless cylinder, 41c first vertical cylinder, 42a first press-in mechanism, 42a first press-in base plate, 42b second pneumatic clamping jaw, 42c positioning mounting plate, 42d positioning pin, 42e first press block, 43 aluminum cap feeding mechanism, 43a aluminum cap vibration loading tray, 43b first output rail, 44 screening mechanism, 44a screening plate, 44b first no-bar cylinder, 44c clamping opening, 44d flange, 51-second transmission mechanism, 51 a-second stand, 51 b-carriage, 51 c-servo drive motor, 51 d-sliding block, 51e second vertical cylinder, 52-second press-in mechanism, 52 a-second press-in base plate, 52 b-third pneumatic clamping jaw, 52 c-second positioning mounting plate, 52 d-second press block, 53-valve head feeding mechanism, 53 a-valve head vibration feeding disc, 53 b-second output track, 54-correction mechanism, 54 a-third rodless cylinder, 54 b-striker plate, 54 c-first baffle, 54 d-limit push block, 54 e-second baffle, 54 f-connecting tube part limit slot, 54 g-revolving cylinder, 54 h-swing rod, 54 i-L-shaped baffle, 61-second platform, 62-working plate, 63-elastic telescopic component, 63 a-contraction linear bearing, 63 b-telescopic rod, 63 c-first spring, 64-vibration plate, 65-high frequency vibrator, 66-third press block, 67-vertical movement component, 67 a-first guide rod, 67 b-first vertical cylinder, 71-grabbing mechanism, 72-lifting mechanism, 72 a-second guide rod, 72 b-second vertical cylinder, 72 c-lifting plate, 73-clamping mechanism, 73 a-collar, 73 b-projection, 73 c-second press block, 73 b-73 c-first guide rod, 73 e-first press-third press block, 74 e-third press block, 74 b-third press block, 74 e-third press block, and 74 e-third press block.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making clear and defining the scope of the present invention.
Referring to fig. 1-4, the water inlet hose assembly system of this embodiment includes at least one hose end assembly system, preferably two, for assembling two ends of the hose 1. The hose end assembling system comprises a frame 2, wherein the frame 2 is a box body fixed on the ground, and a mounting plate 21 is arranged on the frame 2. The frame 2 is internally provided with a conveying device 3, and the mounting plate 21 is sequentially provided with an aluminum cap pressing device 4, a valve head pressing device 5, a secondary reinforcing device 6 and an aluminum cap buckling device 7.
The conveying device 3 vertically clamps the end part of the hose 1 to be processed upwards, the conveying device 3 comprises a feed inlet and a discharge outlet, the feed inlet is used for placing the unprocessed hose 1, and the discharge outlet is used for discharging the assembled hose 1. The output of the aluminum cap pressing device 4, the valve head pressing device 5, the secondary reinforcing device 6 and the aluminum cap buckling device 7 is sequentially arranged between the feeding hole and the discharging hole, and the conveying device 3 is used for conveying a hose to the aluminum cap pressing device 4, the valve head pressing device 5, the secondary reinforcing device 6 and the aluminum cap buckling device 7 for sequentially processing.
The conveying device 3 is of an upper layer structure and a lower layer structure which are fixed on the frame 2, the upper layer structure is a hose fixing portion 31, the lower layer structure is a hose moving portion 32, the hose fixing portion 31 comprises a plurality of first clamping components used for fixing a hose, the first clamping components are in one-to-one correspondence with the aluminum cap pressing device 4, the valve head pressing device 5, the secondary reinforcing device 6 and the aluminum cap buckling device 7, and the hose fixing device is used for fixing the hose 1 at the device position. The hose moving part 32 includes a first pneumatic clamping jaw 32a corresponding to the first clamping assembly, and the first pneumatic clamping jaw 32a can move back and forth relative to the first clamping assembly along the conveying direction of the hose 1. A first driving component 32b for driving the first pneumatic clamping jaw 32a to move back and forth is arranged in the frame 2, and the first clamping component is in an open state when the first pneumatic clamping jaw 32a moves relative to the first clamping component.
When the hose 1 is conveyed, the hose 1 is firstly placed at the first clamping assembly of the feed inlet, the first clamping assembly is closed, so that the hose is fixed, then, the first pneumatic clamping jaw 32a is closed, the first clamping assembly is opened, the first pneumatic clamping jaw 32a drives the hose 1 to move towards the next processing device, at the moment, the first clamping assembly at the next processing device is closed, the hose 1 is fixed at the processing device, and then, the first pneumatic clamping jaw 32a is reset and returns to the position below the first clamping assembly of the feed inlet.
The first clamping assembly comprises a clamping plate 31b fixed on one side of the mounting plate 21 through a connecting frame 31a, the clamping plate 31b is equal to the mounting plate 21 in height, a gap for the hose 1 to pass through is formed between the clamping plate 31b and the mounting plate, and the gap width is larger than the diameter of the hose 1. The lower plate surfaces of the clamping plate 31b and the mounting plate 21 are respectively fixed with a horizontal cylinder 31c, the telescopic rods of the two horizontal cylinders 31c face towards the gap, the output shaft of each horizontal cylinder 31c is fixedly connected with a clamping block 31d for clamping a hose, the clamping blocks 31d are provided with arc surfaces 311d matched with the outer wall of the hose 1, and the two clamping blocks 31d clamp the hose 1 when approaching each other under the action of the horizontal cylinders 31 c. The mounting plate 21 and the clamping plate 31b are respectively provided with a yielding groove 31e, and when the two clamping blocks 31d are mutually far away, the yielding grooves 31e are used for embedding the clamping blocks 31d, so that the clamping blocks 31d are prevented from protruding the mounting plate 21 and the clamping plate 31b to extend into a gap, and further, the hose 1 is prevented from being blocked by the first clamping assembly when driven by the first pneumatic clamping jaw 32 a.
The finger opening angle of the first pneumatic clamping jaw 32a is 180 degrees, so that the hose 1 is not blocked by the first pneumatic clamping jaw 32a when the first pneumatic clamping jaw 32a is reset, and further smooth conveying of the hose 1 is ensured. The end faces of the clamping blocks 31d facing the gaps are also respectively provided with nylon blocks. Adopt the nylon material to fix hose 1, strengthened the frictional force between hose 1 and the grip block 31d, avoid hose 1 to remove downwards when the aluminium cap is impressed, improve the fastness that hose 1 placed.
The hose moving section further includes a traverse plate 32c for securing the first pneumatic clamping jaw 32a, and the traverse plate 23 is driven to move back and forth by the first driving assembly 32 b. The traversing plate 32c moves the first pneumatic clamping jaw 32a relative to the first clamping assembly along the conveying direction of the hose 1. The plurality of first pneumatic clamping jaws 32a can be driven to synchronously move under the drive of the transverse moving plate 32c, when the first pneumatic clamping jaws 32a of the feed inlet move towards the aluminum cap pressing device 4, the first pneumatic clamping jaws 32a positioned on the aluminum cap pressing device 4 can synchronously move towards the valve head pressing device 5, and so on, so that the hose 1 is conveyed rapidly and orderly. A plurality of sliding blocks are fixedly arranged on the transverse moving plate 32c, a sliding rod 32d matched with the sliding blocks is arranged on the frame 2, and the sliding rod 32d is arranged along the moving direction of the transverse moving plate 32 c.
The first driving assembly 32b includes a first driving cylinder 321b and a second driving cylinder 322b, the first driving cylinder 321b moves back and forth under the action of the second driving cylinder 322b, the driving direction of the piston rod of the first driving cylinder 321b is along the conveying direction of the hose 1, the piston rod of the first driving cylinder 321b is connected with the traverse plate 32c, and the traverse plate 32c can move under the action of the first driving assembly 32 b. The simultaneous arrangement of the first driving cylinder 321b and the second driving cylinder 322b doubles the reciprocating speed of the traverse plate 32c, so that the conveying efficiency of the hose 1 is higher.
The aluminum cap pressing device 4 comprises a first transmission mechanism 41 and a first pressing mechanism 42, and is used for pressing an aluminum cap conveyed by an aluminum cap feeding mechanism 43 arranged outside the frame 2 into a port of the hose 1. The first transmission mechanism 41 is used for driving the aluminum cap to move, and the first pressing mechanism 42 is arranged on the first moving mechanism 41 and is used for sleeving the aluminum cap on the end head of the hose 1.
The aluminum cap feeding mechanism 43 comprises an aluminum cap vibration feeding disc 43a, the aluminum cap vibration feeding disc 43a is provided with two first output rails 43b, the frame 2 is further provided with a screening mechanism 44 for sorting aluminum caps transmitted by the aluminum cap vibration feeding disc 43a, and an outlet of the first output rails 43b is connected with an inlet of the screening mechanism 44. The screening mechanism 44 comprises a screening plate 44a, a feed port corresponding to the first output track 43b and containing an aluminum cap is arranged on the screening plate 44a, and a first limiting piece is arranged at the edge of the feed port. The bottom of the screening plate 44a is connected with a sliding part of a first rodless cylinder 44b, the first rodless cylinder 44b is installed on the installation plate 21, the screening plate 44a moves back and forth along the direction vertical to the first output track 43b, and the first limiting part can open and close the outlet of the first output track 43 b. The first limiting member includes a clamping opening 44c at the periphery of the inlet and a blocking edge 44d connected with the clamping opening 44c, and during the back and forth movement of the screen plate 44a, the blocking edge 44d and the clamping opening 33c alternately correspond to the outlet position of the first output rail 43 b.
The first transmission mechanism 41 comprises a first vertical frame 41a fixed on the mounting plate 21, a second rodless cylinder 41b which is placed in the direction perpendicular to the conveying direction of the hose 1 is arranged on the first vertical frame 41a, a first vertical cylinder 41c is arranged on a sliding part of the second rodless cylinder 41b, and a piston rod of the first vertical cylinder 41c is connected with the first pressing mechanism 42.
The first pressing mechanism 42 comprises a first pressing substrate 42a connected with a piston rod of a first vertical cylinder 41c, the first pressing substrate 42a is close to two aluminum caps which are simultaneously conveyed by the aluminum cap feeding mechanism 3 under the action of a second rodless cylinder 41b, two second pneumatic clamping claws 42b are arranged on the first pressing substrate 42a, and the distance between the two second pneumatic clamping claws 42b is the same as the distance between two ends of a hose 1 on the conveying device 3. The two second qigong clamping jaws 42b respectively clamp two aluminum caps screened by the screening mechanism 44. The first press-in substrate 42a is provided with a positioning mounting plate 42c, and the positioning mounting plate 42c is provided with a vertical positioning pin 42d. The diameter of the positioning needle 42d is smaller than the inner diameter of the aluminum cap, the lower end of the positioning needle 42d is a conical surface, the positioning needle 42d can be conveniently and well inserted into the aluminum cap, the upper end of the positioning needle 42d is fixedly connected with a first pressing block 42e which is larger than the outer diameter of the aluminum cap, and the center line of the positioning needle 42d is overlapped with the center line of the second pneumatic clamping jaw 42 b.
When the aluminum cap is pressed in, the positioning needle 42d is inserted into the aluminum cap, the second pneumatic clamping jaw 42b is closed to clamp the aluminum cap, the second rodless cylinder 41b drives the aluminum cap to be right above the hose 1, the first vertical cylinder 41c acts, the aluminum cap moves downwards, when the positioning needle 42d is inserted into the hose, the second pneumatic clamping jaw 42b is unfolded to loosen the aluminum cap, the first pressing block 42e moves downwards under the driving of the first vertical cylinder 41c, and the aluminum cap is pressed in the hose 1.
The valve head pressing device 5 comprises a second transmission mechanism 51 and a second pressing mechanism 52, wherein the second transmission mechanism 51 is used for conveying a valve head conveyed by a valve head feeding mechanism 53 arranged on the outer side of the stand 2 to the position right above the hose 1, and the second pressing mechanism 52 is arranged on the second transmission mechanism 51 and presses the valve head into the hose 1.
The valve head feeding mechanism 53 includes a valve head vibration feeding tray 53a, and the valve head vibration feeding tray 53a is provided with a second output rail 53b. When the valve head 8 is an elbow, the elbow includes a connection head portion 81 and a connection pipe portion 82, and the connection pipe portion 82 is provided on a side surface of the connection head portion 81 and is swingable with respect to the connection head portion 81. The connection pipe portion 82 may be inclined by being conveyed through the second conveying rail 53b, and the second press-fitting mechanism 52 may be inconvenient to clamp. The valve head pressing device 5 further comprises a correction mechanism 54 arranged on the mounting plate 21, and the correction mechanism 54 corrects the valve head 8 conveyed by the valve head feeding mechanism 53. The correcting mechanism 54 comprises a material blocking part and a correcting part, the material blocking part comprises a material blocking plate 54b capable of moving back and forth under the action of a third rodless cylinder 54a and vertical to the second output track 53b, and the third rodless cylinder 54a is fixed on the mounting plate 21. The baffle plate 53c is provided with a feed inlet corresponding to the second output track 53b and containing a valve head 8, the edge of the feed inlet is provided with a second limiting piece, the second limiting piece comprises a first baffle plate 54c far away from one end of the second output track 53b, and further comprises a limiting push block 54d parallel to the second output track 53b and a second baffle plate 54e perpendicular to the second output track 53b, and the second baffle plate 54e can open and close an outlet of the second output track 53b when moving. The stopper plate 54b is further provided with a connecting pipe portion limiting groove 54f, and an opening of the connecting pipe portion limiting groove 54f faces the connecting pipe portion 82.
The aligning part comprises a rotary air cylinder 54g fixed on the mounting plate 21, and an output shaft of the rotary air cylinder 54g is fixedly connected with a swinging rod 54h. The revolving cylinder 54g is further fixed with an L-shaped baffle 54i, and when the second limiting member closes the second output rail 53b, the L-shaped baffle 54i limits the connection head 81, and the swing rod 54h swings downward, so that the connection pipe portion guide 82 is oriented at a vertically downward angle.
The second transmission mechanism 51 is a servo moving platform and comprises a second stand 51a fixed on the mounting plate 21, a sliding frame 51b perpendicular to the conveying direction of the hose 1 is arranged on the second stand 51a, a servo driving motor 51c is fixed on the second stand 51a, and the servo driving motor 51c drives a sliding block 51d to slide along the sliding frame 51 b. The slider 51c is fixed with a second vertical cylinder 51e, and a piston rod of the second vertical cylinder 51e is connected to the second press-in mechanism 52. The servo driving motor 51c drives, the sliding block 51d moves widely, the sliding frame 51b can extend to two sides of the mounting plate 21, the valve head feeding mechanisms 53 for feeding different valve heads 8 are arranged on two sides of the stand 1, and the second pressing-in mechanisms 52 can clamp different valve heads 8 for assembly.
The second pressing mechanism 52 comprises a second pressing substrate 52a connected with the second transmission mechanism 51, a third pneumatic clamping jaw 52b is fixed on the lower end surface of the second pressing substrate 52a, and the third pneumatic clamping jaw 52b clamps the valve heads 8 conveyed by the valve head feeding mechanism 53 one by one. The second pressing substrate 52a is further provided with a second positioning mounting plate 52c, and the second positioning mounting plate 52c is provided with a second pressing block 52d. After the third pneumatic clamping jaw 52b clamps the valve head 8 to be placed at the end of the hose 1, the second pressing block 52d moves downwards to press the valve head under the action of the second transmission mechanism 51.
When the valve head pressing device 5 works, the third pneumatic clamping jaw 52b closes and clamps the valve head 8, the servo driving motor 51c drives the valve head 8 to move right above the hose 1, the second vertical air cylinder 51e acts, the valve head 8 moves downwards, when the valve head 8 is inserted into the hose 1, the third pneumatic clamping jaw 52b expands and releases the valve head 8, and the second pressing block 52d moves downwards under the driving of the second vertical air cylinder 51e to press the valve head 8 into the hose 1.
The secondary reinforcement device 6 is used for vibrating and reinforcing the pressed-in valve head 8, the secondary reinforcement device 6 comprises a second platform 61 horizontally fixed on the frame 2, a working plate 62 which moves up and down under the driving of a vertical moving component 67 is arranged on the second platform 61, a vibrating plate 64 which can vibrate up and down is arranged on the lower plate surface of the working plate 62 through an elastic telescopic component 63, and the second platform 61, the vibrating plate 64 and the working plate 63 are mutually parallel. The upper plate surface of the vibrating plate 64 is provided with a high-frequency vibrator 65, the lower plate surface of the vibrating plate 64 is provided with a third pressing block 66, and under the action of the first vertical moving assembly 67, the third pressing block 66 can be abutted against the upper end of the valve head 8, and vibration reinforcement is completed under the vibration of the high-frequency vibrator 65.
The vertical moving assembly 67 comprises a first guide rod 67a and a first vertical cylinder 67b, the first guide rod 67a is vertically arranged on the second platform 61, and the first guide rod 67a is sleeved with the working plate 62. The first vertical cylinder 67b is fixed on the second platform 61, the telescopic rod of the first vertical cylinder 67b passes through the second platform 61 to be fixedly connected with the working plate 62, and the working plate 62 can move up and down along the first guide rod 67a under the driving of the first vertical cylinder 67 b.
The elastic telescopic assembly 63 comprises a telescopic linear bearing 63a, the telescopic linear bearing 63a is vertically and fixedly arranged on the working plate 62, a telescopic rod 63b is arranged in the telescopic linear bearing 63a, one end of the telescopic rod 63b is fixedly connected with the vibrating plate 64, and the other end of the telescopic rod 63b penetrates through the upper plate surface of the working plate 62 to be connected with a first limiting block. Meanwhile, a first spring 63c is sleeved on a contraction rod 63b between the contraction linear bearing 63a and the vibration plate 64.
The aluminum cap buckling device 7 comprises a grabbing mechanism 71, a lifting mechanism 72 and an embossing mechanism 73, wherein the grabbing mechanism 71 grabs the hose 1 conveyed by the conveying device 3, and the lifting mechanism 72 drives the hose 1 with the aluminum cap grabbed by the grabbing mechanism 71 to be embedded into the embossing mechanism 73; the embossing mechanism 73 is to buckle-emboss the aluminum cap embedded therein on the hose 1. The aluminum cap pressing device 7 further comprises a first platform 74 fixed on the mounting plate 21, the middle of the first platform 74 is hollowed out, the lifting mechanism 72 is fixed on the upper end face of the first platform 74, the grabbing mechanism 71 is connected with the lifting mechanism 72, and the grabbing mechanism is arranged below the first platform 74.
The lifting mechanism 72 comprises a second guide rod 72a and a second vertical cylinder 72b, the second guide rod 72a is vertically arranged on the lifting plate 72c, the material grabbing mechanism 71 is fixed on the lifting plate 72c, and the second guide rod 72a is sleeved with a first platform 74. The second vertical cylinder 72b is fixed on the first platform 74, the telescopic rod of the second vertical cylinder 72b passes through the first platform 74 to be fixedly connected with the lifting plate 72c, and the lifting plate 72c can move up and down along the second guide rod 72a under the driving of the second vertical cylinder 72 b. The material grabbing mechanism 71 is a fourth pneumatic clamping jaw.
The embossing mechanism 73 comprises a collar 73a, a bump 73b is arranged on the inner side surface of the collar 73a in a surrounding mode, an inclined pressing inclined surface is arranged on the bump 73b, the collar 73a is connected with a piston rod of a pushing air cylinder 73c and can rotate back and forth along the axis of the piston rod, and the other end of the pushing air cylinder 73c is hinged to a first platform 74. The upper end of the lantern ring 73a is provided with an upper cover plate 73d with a hollowed-out middle part, the upper end surface of the upper cover plate 73d is fixedly connected with the first platform 74, and a plurality of embossing rods 73e capable of moving back and forth along the radial direction are radially inserted into the upper cover plate 73 d. The embossing bars 73e are circumferentially distributed in the upper cover plate 73d, one end of each embossing bar is in contact with the crimping inclined plane, and the other end of each embossing bar is exposed at the hollowed-out part of the upper cover plate 73 d; the lower end of the lantern ring 73a is provided with a rear cover plate 73f with a hollowed-out middle part, and the rear cover plate 73f is connected with the embossing rod 73e through a spring. The positions of the rear cover plate 73f, the upper cover plate 73d and the first platform 74 are fixed, and the lantern ring 73a is driven by the pushing cylinder 73c to rotate so as to drive the compression inclined plane to compress the embossing bar.
The upper end surface of the first platform 74 is provided with a second limiting block 74a, and the second limiting block 74a is located right above the hollowed-out portion of the first platform 74 and is used for limiting the maximum distance that the hose 1 moves upwards under the action of the lifting mechanism 72. A third stopper 74b for limiting the rotational distance of the collar 73a is also fixed to the side of the first platform 74, preventing the embossing bar 73e from sliding out of the crimp slope. The pushing cylinder 73c pushes back and forth only within a limited range.
Also comprises a hose heating device 9 for heating the hose 1, wherein the hose heating device 9 is arranged between the aluminum cap pressing device 4 and the valve head pressing device 5, and the hose heating device 9 is used for conducting on the hose 1. The conveying device 3 is provided with a first clamping assembly corresponding to the hose heating device 9, the clamping block 31d corresponding to the hose heating device 9 is provided with a plurality of through holes, and ceramic heating rods are inserted into the through holes. The clamping blocks 31d corresponding to the hose heating device 9 are made of stainless steel, and the heat conduction effect is good. The hose heating device 9 further comprises a heat gun 91, the heat gun 91 is fixed on the connecting frame 31a, and a hot air outlet of the heat gun 91 faces downwards to the inside of the hose 1, so that the outer wall and the inner wall of the hose 1 are heated simultaneously, and the heating effect is good.
The above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the content of the present invention and to implement the same, but are not intended to limit the scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be included in the scope of the present invention.

Claims (4)

1. The utility model provides a hose equipment system that intakes, includes at least one hose end equipment system, hose end equipment system includes the frame, be provided with the mounting panel in the frame, its characterized in that: a conveying device is arranged in the frame, and an aluminum cap pressing device, a valve head pressing device, a secondary reinforcing device and an aluminum cap buckling device are sequentially arranged on the mounting plate;
The conveying device vertically clamps the end part of the hose to be processed upwards and sequentially conveys the hose to the aluminum cap pressing device, the valve head pressing device, the secondary reinforcing device and the aluminum cap buckling device;
The aluminum cap pressing device presses an aluminum cap conveyed by an aluminum cap feeding mechanism arranged on the outer side of the frame into a port of the hose, the aluminum cap pressing device comprises a first transmission mechanism for driving the aluminum cap to move, and a first pressing mechanism for sleeving the aluminum cap into the end of the hose is arranged on the first transmission mechanism;
The valve head pressing-in device comprises a second transmission mechanism and a second pressing-in mechanism, wherein the second transmission mechanism is used for conveying the valve head conveyed by the valve head feeding mechanism arranged on the outer side of the stand to the position right above the hose, and the second pressing-in mechanism is arranged on the second transmission mechanism and presses the valve head into the hose pipe;
the secondary reinforcing device is used for vibrating and reinforcing the pressed valve head;
The aluminum cap buckling device comprises a grabbing mechanism, a lifting mechanism and an embossing mechanism, wherein the grabbing mechanism grabs the hose conveyed by the conveying mechanism, and the lifting mechanism drives the hose with the aluminum cap grabbed by the grabbing mechanism to be embedded into the embossing mechanism; the embossing mechanism is used for embossing the aluminum cap embedded in the embossing mechanism on the hose;
The conveying device is of an upper layer structure and a lower layer structure which are fixed on a rack, the upper layer structure comprises a feed inlet and a discharge outlet which are arranged on the rack, the upper layer structure is a hose fixing part, the lower layer structure is a hose moving part, the hose fixing part comprises a plurality of first clamping components used for fixing a hose, the first clamping components are in one-to-one correspondence with an aluminum cap pressing device, a valve head pressing device, a secondary vibration reinforcing device and an aluminum cap buckling device and are used for fixing the hose at the corresponding device positions, the hose moving part comprises first pneumatic clamping jaws corresponding to the first clamping components, the first pneumatic clamping jaws can move back and forth relative to the first clamping components along the conveying direction of the hose, a first driving component used for driving the first pneumatic clamping jaws to move back and forth is arranged in the rack, and when the first pneumatic clamping jaws move relative to the first clamping components, the first clamping components are in an open state;
The first clamping assembly comprises a clamping plate fixed on one side of the mounting plate through a connecting frame, the clamping plate is at the same height as the mounting plate, a gap for a hose to pass through is formed between the clamping plate and the mounting plate, horizontal air cylinders are respectively fixed on the lower plate surfaces of the clamping plate and the mounting plate, telescopic rods of the two horizontal air cylinders face the gap, a clamping block for clamping the hose is fixedly connected to an output shaft of each horizontal air cylinder, an arc surface matched with the outer wall of the hose is arranged on the clamping block, and when the two clamping blocks are close to each other under the action of the horizontal air cylinders, the hose is clamped;
the second transmission mechanism is a servo moving platform, the second pressing mechanism comprises a second pressing substrate connected with the second transmission mechanism, a third pneumatic clamping jaw is fixed on the lower end face of the second pressing substrate, the third pneumatic clamping jaw clamps the valve heads conveyed by the valve head feeding mechanism one by one, a second positioning mounting plate is further arranged on the second pressing substrate, a second pressing block is arranged on the second positioning mounting plate, and after the valve heads clamped by the third pneumatic clamping jaw are placed on the end parts of the flexible pipes, the second pressing block moves downwards to press the valve heads under the action of the second transmission mechanism;
The valve head pressing-in device further comprises a correction mechanism arranged on the mounting plate, the correction mechanism corrects the valve head conveyed by the valve head feeding mechanism, the valve head feeding mechanism comprises a valve head vibration feeding disc, the valve head vibration feeding disc is provided with a second output track, the correction mechanism comprises a material blocking part and a correction part, the material blocking part comprises a material blocking plate which can vertically move back and forth along the second output track under the action of a second rodless cylinder, the material blocking plate is provided with a feed inlet which corresponds to the second output track and accommodates a valve head, the edge of the feed inlet is provided with a second limiting piece, and the second limiting piece can open and close a second output track outlet when moving; the adjusting part comprises a rotary air cylinder fixed on the mounting plate, an output shaft of the rotary air cylinder is fixedly connected with a swinging rod, and when the second limiting piece closes the second output track, the swinging rod swings to correct the valve body;
The secondary reinforcing device comprises a mounting plate horizontally fixed on the frame, a working plate which moves up and down under the drive of a vertical moving component is arranged on the mounting plate, a vibrating plate which can vibrate up and down is arranged on the lower plate surface of the working plate through an elastic telescopic component, the mounting plate, the vibrating plate and the working plate are mutually parallel, a high-frequency vibrator is arranged on the upper plate surface of the vibrating plate, a third pressing block is arranged on the lower plate surface of the vibrating plate, and can be abutted against the upper end of the valve head under the action of the first vertical moving component, and vibration reinforcement is completed under the vibration of the high-frequency vibrator;
The aluminum cap buckling device further comprises a first platform fixed on the mounting plate, the middle of the first platform is hollowed out, the lifting mechanism is fixed on the upper end face of the first platform, the grabbing mechanism is connected with the lifting mechanism, and the grabbing mechanism is arranged below the first platform; the embossing mechanism comprises a lantern ring, the inner side surface of the lantern ring is provided with a bump which is arranged in a surrounding mode, the bump is provided with an inclined crimping inclined surface, the lantern ring is connected with a piston rod of a pushing cylinder and can rotate back and forth along the axis of the piston rod, and the other end of the pushing cylinder is hinged with the first platform; the upper end of the lantern ring is provided with an upper cover plate with a hollowed-out middle part, the upper end surface of the upper cover plate is fixedly connected with the first platform, and a plurality of embossing rods capable of moving back and forth along the radial direction are radially inserted into the upper cover plate; the embossing bars are circumferentially distributed in the upper cover plate, one end of each embossing bar is in contact with the crimping inclined plane, and the other end of each embossing bar is exposed at the hollowed-out part of the upper cover plate; the lower end of the lantern ring is provided with a rear cover plate with a hollowed-out middle part, and the rear cover plate is connected with the embossing rod through a spring; the rear cover plate, the upper cover plate and the first platform are fixed in position, and the lantern ring rotates under the driving of the pushing air cylinder to drive the crimping inclined plane to extrude the embossing rod.
2. The water inlet hose assembly system of claim 1, wherein: still including setting up in the hose heating device between aluminium cap press-in device and valve head press-in device, hose heating device is used for heating the hose, conveyor is provided with the first clamping component that corresponds with hose heating device, be provided with a plurality of through-holes on the grip block that hose heating device corresponds, ceramic heating rod has been inserted in the through-hole, heating device still includes the hot-air gun, the hot-air gun is fixed on the link, just the hot-air outlet of hot-air gun is downwards towards inside the hose.
3. The water inlet hose assembly system of claim 1, wherein: the first pressing-in mechanism comprises a first pressing-in substrate connected with a first transmission mechanism, the first pressing-in substrate is close to two aluminum caps which are simultaneously conveyed by an aluminum cap feeding mechanism under the action of the first transmission mechanism, two second pneumatic clamping jaws are arranged on the first pressing-in substrate, the distance between the two second pneumatic clamping jaws is the same as the distance between two ends of a hose on a conveying device, a positioning mounting plate is arranged on the first pressing-in substrate, and a vertical positioning needle is arranged on the positioning mounting plate; the center line of the positioning needle is coincident with the center line of the second pneumatic clamping jaw, and when the aluminum cap is pressed in under the action of the first transmission mechanism, the center line of the positioning needle is coincident with the center line of the port of the hose.
4. A water inlet hose assembly system according to claim 3, wherein: the aluminum cap feeding mechanism comprises an aluminum cap vibration feeding disc, wherein the aluminum cap vibration feeding disc is provided with two first output rails, a screening mechanism for sorting aluminum caps transmitted by the vibration feeding disc is further arranged on the frame, the screening mechanism comprises a screening plate, a feeding hole which corresponds to the first output rails and accommodates one aluminum cap is formed in the screening plate, and a first limiting piece is arranged at the edge of the feeding hole; the bottom of the screening material plate is connected with a sliding part of a first rodless cylinder, the first rodless cylinder is arranged on the mounting plate, the screening material plate moves back and forth along the direction vertical to the first output track, and the first limiting part can open and close the first output track outlet.
CN201911201744.9A 2019-11-29 2019-11-29 Water inlet hose assembling system Active CN110814743B (en)

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CN112622293A (en) * 2020-11-20 2021-04-09 温州职业技术学院 Mounting equipment for rubber water pipe and joint
CN113369843B (en) * 2021-06-08 2022-05-10 宁波迅腾流体动力有限公司 Connecting tool for hose assembly and connecting system thereof
CN113771372B (en) * 2021-07-22 2024-05-28 江苏恒源园艺用品有限公司 Automatic thermal shrinkage capping machine for metal pipe and metal pipe capping process
CN116967733B (en) * 2023-09-25 2024-01-12 广东赛普智能制造股份有限公司 Pipe body assembling manipulator and application thereof

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