CN110814471A - Intelligent monitoring terminal for manual welding equipment - Google Patents
Intelligent monitoring terminal for manual welding equipment Download PDFInfo
- Publication number
- CN110814471A CN110814471A CN201911275056.7A CN201911275056A CN110814471A CN 110814471 A CN110814471 A CN 110814471A CN 201911275056 A CN201911275056 A CN 201911275056A CN 110814471 A CN110814471 A CN 110814471A
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- China
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- module
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- time
- welding equipment
- reading module
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/095—Monitoring or automatic control of welding parameters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/095—Monitoring or automatic control of welding parameters
- B23K9/0953—Monitoring or automatic control of welding parameters using computing means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R19/00—Arrangements for measuring currents or voltages or for indicating presence or sign thereof
- G01R19/02—Measuring effective values, i.e. root-mean-square values
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R19/00—Arrangements for measuring currents or voltages or for indicating presence or sign thereof
- G01R19/25—Arrangements for measuring currents or voltages or for indicating presence or sign thereof using digital measurement techniques
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- General Physics & Mathematics (AREA)
- Theoretical Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Arc Welding Control (AREA)
Abstract
The invention provides an intelligent monitoring terminal of manual welding equipment, which comprises a device main body arranged at the wire outlet position of the welding equipment, wherein the device main body comprises a personnel information reading module, a workpiece information reading module, a current parameter reading module, a threshold parameter storage module, a real-time calculation module, a data uploading module, a screen and a non-contact sensing module, and the personnel information reading module reads personnel information through the non-contact sensing module. The invention has high intelligent degree, can not only count the welding rod usage of a worker in a period of time in real time, but also bind the identity information of the worker, the workpiece information and the actual parameter information for use so as to facilitate the post inspection.
Description
Technical Field
The invention relates to the technical field of monitoring for manual welding, in particular to an intelligent monitoring terminal for manual welding equipment.
Background
The manual welding equipment is simple welding equipment, the manual welding of a welding rod service rule is that, the starting arc begins to weld, the arc is closed and uses up a welding rod, and the manual welding flow is: before workers work, the workers need to produce according to process parameters issued by process workers; workers adjust the output current of the manual welding machine and then produce the manual welding machine; after production is finished, workers can fill in the work order by hand, and used process parameters are filled in the work order and fed back to the workers, and the traditional statistical method has the following problems: 1. the quantity of welding rods used by workers for a period of time cannot be counted; 2. the identity information of workers, the workpiece information and the used actual parameter information cannot be bound, and the post-inspection is inconvenient. In order to solve the two problems, an intelligent monitoring terminal for manual welding equipment is provided.
Disclosure of Invention
The invention provides an intelligent monitoring terminal for manual welding equipment, which solves the problems.
In order to achieve the purpose, the invention adopts the following technical scheme:
an intelligent monitoring terminal of manual welding equipment comprises a device body arranged at the wire outlet position of the welding equipment, wherein the device body comprises a personnel information reading module, a workpiece information reading module, a current parameter reading module, a threshold parameter storage module, a real-time calculation module, a data uploading module, a screen and a non-contact sensing module, the personnel information reading module reads personnel information through the non-contact sensing module, the workpiece information reading module reads the workpiece information through the non-contact sensing module, the device body uploads acquired information and processed information to an upper system through the data uploading module, the device body is used for issuing a current threshold through a communication interface through the threshold parameter storage module, the device body compares the received current threshold in real time through the real-time calculation module and gives an alarm according to the comparison result, the device main body is also used for counting the arc striking time, the arc closing time, the times and the number of welding rods of each time through the real-time computing module.
Preferably, the screen is used for displaying and displaying worker login information, workpiece information and threshold parameter information.
Preferably, the current parameter reading module comprises a sensor and an A/D sampling and signal processing module, and the current parameter reading module is used for collecting the effective value of the welding power supply.
Compared with the prior art, the method has high intelligent degree, can not only count the welding rod usage of a worker in a period of time in real time, but also bind the identity information of the worker, the workpiece information and the actual parameter information for use so as to facilitate post-inspection.
Drawings
FIG. 1 is an internal block diagram of an intelligent monitoring terminal of a manual welding device according to the present invention;
fig. 2 is an internal block diagram of a current parameter reading module in an intelligent monitoring terminal of manual welding equipment according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-2, an intelligent monitoring terminal for manual welding equipment comprises a device main body installed at an outgoing line position of the welding equipment, wherein the device main body comprises a personnel information reading module, a workpiece information reading module, a current parameter reading module, a threshold parameter storage module, a real-time calculation module, a data uploading module, a screen and a non-contact sensing module, the personnel information reading module reads personnel information through the non-contact sensing module, the workpiece information reading module reads the workpiece information through the non-contact sensing module, the device main body uploads collected information and processed information to an upper system through the data uploading module, the device main body is used for issuing a current threshold through a communication interface through the threshold parameter storage module, the device main body compares the received current threshold in real time through the real-time calculation module and gives an alarm according to a comparison result, the device main part is still used for statistics at every turn-on time, at every turn-off time, number of times and welding rod number through real-time calculation module, and the screen is used for showing workman's login information, work piece information and threshold parameter information, and current parameter reads the module and includes sensor, AD sampling and signal processing module, and current parameter reads the module and is used for gathering welding source virtual value.
In the embodiment, personnel punch the card on duty through the non-contact sensing module on the personnel information reading module, at the moment, the personnel information reading module reads the personnel information through the non-contact sensing module, when a new workpiece comes, the workpiece information reading module reads the workpiece information through the non-contact sensing module, and uploading the workpiece information to the device main body, the device main body transmits the current threshold value through the threshold value parameter storage module by using the communication interface, then the device main body compares the received current threshold value in real time through a real-time calculation module and gives an alarm according to the comparison result, meanwhile, the device main body is also used for counting the arc striking time, the arc receiving time and the times of each time through the real-time computing module, after the workpieces are dried, the device main body uploads the counted data information of the workpieces in the batch to an upper system through a data uploading module;
when the welding rod device is off duty, personnel can punch a card off duty through the non-contact sensing module on the personnel information reading module, the personnel information reading module reads the personnel information through the non-contact sensing module at the moment, and the device main body uploads the counted number information of the used welding rod to the upper system through the data uploading module.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (3)
1. An intelligent monitoring terminal of manual welding equipment comprises a device body arranged at the wire outlet position of the welding equipment, and is characterized in that the device body comprises a personnel information reading module, a workpiece information reading module, a current parameter reading module, a threshold parameter storage module, a real-time calculation module, a data uploading module, a screen and a non-contact sensing module, wherein the personnel information reading module reads personnel information through the non-contact sensing module, the workpiece information reading module reads the workpiece information through the non-contact sensing module, the device body uploads acquired information and processed information to an upper system through the data uploading module, the device body is used for issuing a current threshold through a communication interface through the threshold parameter storage module, the device body compares the received current threshold in real time through the real-time calculation module and gives an alarm according to the comparison result, the device main body is also used for counting the arc striking time, the arc closing time, the times and the number of welding rods of each time through the real-time computing module.
2. The intelligent monitoring terminal for manual welding equipment according to claim 1, wherein the screen is used for displaying and displaying worker login information, workpiece information and threshold parameter information.
3. The intelligent monitoring terminal of manual welding equipment according to claim 1, wherein the current parameter reading module comprises a sensor, an A/D sampling and signal processing module, and is used for collecting an effective value of a welding power supply.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911275056.7A CN110814471A (en) | 2019-12-12 | 2019-12-12 | Intelligent monitoring terminal for manual welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911275056.7A CN110814471A (en) | 2019-12-12 | 2019-12-12 | Intelligent monitoring terminal for manual welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110814471A true CN110814471A (en) | 2020-02-21 |
Family
ID=69545114
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911275056.7A Pending CN110814471A (en) | 2019-12-12 | 2019-12-12 | Intelligent monitoring terminal for manual welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110814471A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111679090A (en) * | 2020-06-16 | 2020-09-18 | 南京云岗智能科技有限公司 | Welding speed detection device for manual welding |
| CN112570854A (en) * | 2020-11-27 | 2021-03-30 | 唐山松下产业机器有限公司 | Protection method and protector for arc discharge abnormity of electric welding machine and electric welding machine |
| CN114643394A (en) * | 2022-05-19 | 2022-06-21 | 深圳市大族封测科技股份有限公司 | Ball welding current control method, controller and EFO system |
-
2019
- 2019-12-12 CN CN201911275056.7A patent/CN110814471A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111679090A (en) * | 2020-06-16 | 2020-09-18 | 南京云岗智能科技有限公司 | Welding speed detection device for manual welding |
| CN112570854A (en) * | 2020-11-27 | 2021-03-30 | 唐山松下产业机器有限公司 | Protection method and protector for arc discharge abnormity of electric welding machine and electric welding machine |
| CN114643394A (en) * | 2022-05-19 | 2022-06-21 | 深圳市大族封测科技股份有限公司 | Ball welding current control method, controller and EFO system |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20200221 |
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| WD01 | Invention patent application deemed withdrawn after publication |