Solar cell panel processing is with dress frame machine
Technical Field
The invention relates to the technical field of solar panel processing, in particular to a framing machine for solar panel processing.
Background
The solar framing machine is not negligible for the encapsulation of battery pack, framing (also called framing group), is similar to a picture frame for glass, and for the subassembly aluminum alloy frame that the lamination solidification is good, the intensity of increase subassembly, the gap of frame and battery pack is filled with silicone resin, further sealed battery pack, the life of extension battery, photovoltaic module automatic framing machine is the professional equipment of screwed connection and the equipment of angle sign indicating number riveting formula aluminum alloy rectangle frame, by cylinder, hydro-cylinder, linear guide and steel construction assembly.
After the solar cell panel is pressed and assembled by a laminating machine, in order to increase the strength of the cell panel, an aluminum alloy frame is required to be installed on the cell panel, the working principle of the existing framing machine is shown in fig. 5, silica gel is coated in the aluminum alloy frame, the aluminum alloy frame is adsorbed on a positioning plate, then a cell is placed in the middle of the framing machine, an oil cylinder is started to jack the cell and keep the cell and the aluminum alloy in a coaxial position, the oil cylinder is started to drive the positioning plate to move forwards to install the aluminum alloy frame on the cell, because the aluminum alloy frame contains a certain amount of silica gel, the space where the cell is contacted with the frame is smaller as the positioning plate is pushed, the inner space of the frame is compressed at the moment when the frame is contacted with the cell again, the silica gel is extruded to flow outwards by the cell, the content of the extruded silica gel is more as the pressure pushed by the oil cylinder is larger, the extruded silica gel is more, the extruded silica gel is automatically flowed downwards under the influence of gravity and cohesion, in the flowing process, the silicon gel gradually covers the linear guide rail (the linear guide rail is directly connected with the positioning plate and is positioned below the frames), so that the joint of the linear guide rail and the positioning plate is filled with a large amount of silicon gel, the silicon gel content is more and more along with the increase of time, meanwhile, the silicon gel begins to condense under the influence of time, the resistance between the linear guide rail and the positioning plate is increased, when the resistance is increased, the oil cylinder with the same effect is pushed, compared with the previous pushing effect, the moving speed of the positioning plate is reduced and is often reduced, the four frames are asynchronous during moving, so that the frames cannot be synchronously completed during assembling, the assembled frames are inclined and bent, the processing of the battery piece is influenced, meanwhile, the frames are asynchronously installed, the battery piece is extruded twice, the positions on two sides or one side are not protected by frames, and along with the increase of the power of the oil cylinder, in addition, four corners of the battery piece are easy to damage, so that the positioning plate is not retracted timely to clamp the frame of the battery piece, the battery piece is stressed and burst, and the subsequent processing and use of the battery piece are influenced.
Disclosure of Invention
Aiming at the defects of the background technology, the invention provides the framing machine for processing the solar cell panel, which has the advantages of anti-explosion and improved assembly fluency and solves the problems in the background technology.
The invention provides the following technical scheme: the utility model provides a solar cell panel processing is with dress frame machine, includes frame, hydro-cylinder, locating plate, frame, linear guide, battery piece, sucking disc, and the hydro-cylinder is installed in the side of frame, and the tip fixedly connected with locating plate of hydro-cylinder, the side of frame pass through the sucking disc and are connected with the side of locating plate, and linear guide installs in the below of locating plate, and the middle part in the frame is installed to the battery piece, the side fixedly connected with of frame is located the backup pad of frame below, the bottom fixedly connected with sliding plate of hydro-cylinder, the both sides sliding connection of sliding plate has the slide bar, the tip sliding connection of slide bar has spacing section of thick bamboo, the side sliding connection of spacing section of thick bamboo has the locating lever, the tip fixedly connected with locating piece of locating lever, the holding ring is installed at the top of locating piece, threaded connection has the scraper on the holding ring.
Preferably, the bottom of the positioning plate is fixedly connected with a supporting rod, the bottom end of the supporting rod is connected with the inner wall of the linear guide rail in a sliding mode, the width of the positioning plate is smaller than that of the frame, and the outer wall of the positioning plate is parallel to and flush with the outer wall of the frame.
Preferably, the sliding plate is in an inverted triangle shape, the sliding plate is located below the frame, and the end of the sliding rod is matched with the outer wall of the sliding plate in shape.
Preferably, install the sliding block that is located a spacing section of thick bamboo inside on the slide bar, the outer wall of sliding block and the inner wall sliding connection of a spacing section of thick bamboo, install the spring between a spacing section of thick bamboo and the sliding block, the side of sliding block and the tip fixed connection of locating lever.
Preferably, the width of the scraper is equal to that of the frame, the top of the scraper is slidably connected with the bottom of the positioning plate, and the end of the scraper faces in two directions.
The invention has the following beneficial effects:
1. the framing machine for processing the solar cell panel directly replaces the connection between a traditional positioning plate and a linear guide rail through the connection between a support rod and the linear guide rail, so that the distance between the positioning plate and the linear guide rail is increased, the distance of silica gel flowing downwards is increased, the capacity of the silica gel flowing into the linear guide rail is reduced, meanwhile, through the sliding action between a sliding plate and a scraper, the scraper can automatically push and extend the distance of the scraper to two sides according to the movement of the positioning plate, the scraper is convenient for directly scraping the silica gel at the bottom of a frame, when the silica gel is extruded from the inside of the frame, the scraper just passes through the bottom of the frame, the silica gel flowing out of the scraper can be scraped, the automatic cleaning of the frame is realized, the silica gel can not flow into the inside of the linear guide rail, the sliding plate and the linear guide rail keep certain smoothness, and the quality problem of a cell sheet during processing is reduced all the time, the quality of battery piece processing is increased.
2. This solar cell panel processing is with dress frame machine, through the elastic force cooperation between sliding block and the spring, make the scraper directly get back to initial position after removing, the in-process that resumes again, the another side of scraper strikes off remaining silica gel once more, make the scraper can the different positions of reciprocating motion, increase the clean degree of frame, reduce the influence of silica gel to frame and battery piece, reduce the handling capacity of follow-up battery piece simultaneously, reduce the unnecessary action of workman to cleaing away silica gel, make four frames remain the synchronous state throughout processing man-hour, make the frame install on the battery piece in step, make the strength of every corner atress of battery piece the same, thereby increase the equilibrium degree of battery piece when adding man-hour, reduce the probability that the battery piece appears bursting, increase the smoothness of battery piece when adding man-hour.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged schematic view of the spacing cylinder;
FIG. 3 is a side view of the structure of FIG. 1;
FIG. 4 is an enlarged schematic view of the scraper blade;
fig. 5 is a schematic diagram of a conventional structure.
In the figure: 1. a frame; 2. an oil cylinder; 3. positioning a plate; 4. a frame; 5. a linear guide rail; 6. a battery piece; 7. a support plate; 8. a support bar; 9. a sliding plate; 10. a slide bar; 11. a limiting cylinder; 12. a slider; 13. a spring; 14. positioning a rod; 15. positioning blocks; 16. a positioning ring; 17. and (4) scraping the blade.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, a framing machine for processing a solar cell panel includes a frame 1, an oil cylinder 2, a positioning plate 3, a frame 4, a linear guide rail 5, a cell sheet 6, and a suction cup, wherein the oil cylinder 2 is installed at a side surface of the frame 1, an end portion of the oil cylinder 2 is fixedly connected with the positioning plate 3, a side surface of the frame 4 is connected with a side surface of the positioning plate 3 through the suction cup, the linear guide rail 5 is installed below the positioning plate 3, the cell sheet 6 is installed at a middle portion of the frame 1, the oil cylinder is installed at the middle portion of the frame 1 to control the lifting of the cell sheet 6 so as to keep the cell sheet 6 coaxial with the frame 4, a supporting plate 7 located below the frame 4 is fixedly connected to the side surface of the frame 1, a sliding plate 9 is fixedly connected to a bottom of the oil cylinder 2, the sliding plate 9 is specifically installed on a telescopic cylinder of the oil cylinder 2 so as to be capable of moving along with a stroke of the oil cylinder 2, sliding rods 10 are slidably connected to two sides of the sliding plate 9, the end part of the sliding rod 10 is slidably connected with a limiting cylinder 11, the limiting cylinder 11 is fixedly connected with the top of the supporting plate 7, the side surface of the limiting cylinder 11 is slidably connected with a positioning rod 14, one end of the positioning rod 14 penetrates through and extends to the outside of the limiting cylinder 11, the end part of the positioning rod 14 is fixedly connected with a positioning block 15, the top of the positioning block 15 is provided with a positioning ring 16, the positioning ring 16 is in threaded connection with a scraper 17, so that the scraper 17 can be conveniently replaced and installed, when the scraper 17 scrapes, the bottom of the frame 4 can be completely covered, the scraped silica gel can directly flow into the scraper 17, the scraper 17 can store certain content of silica gel, the scraped silica gel can be cleaned at intervals, the convenience of installing the battery piece 6 is improved, only the inner wall of the scraper 17 needs to be cleaned regularly, and meanwhile, the inner wall of the scraper 17 is smooth, the clearance of the silica gel of being convenient for, when the silica gel can't be clear away completely, utilize scraper 17 also to push away silica gel to the both sides of frame 4 for silica gel can't keep sufficient content to flow downwards, and the distance that scraper 17 removed is decided according to the stroke of hydro-cylinder 2, and when the distance that hydro-cylinder 2 removed is longer, the distance that scraper 17 removed is also longer.
Wherein, the bottom fixedly connected with bracing piece 8 of locating plate 3, the bottom of bracing piece 8 and linear guide 5's inner wall sliding connection increase the interval between linear guide 5 and the locating plate 3, increase the stroke of silica gel when flowing, be convenient for clear away the silica gel of frame 4 bottom fast, can not flow silica gel to linear guide 5's inside again, the width of locating plate 3 is less than frame 4's width, the outer wall of locating plate 3 and frame 4's outer wall are parallel to each other and flush, and the bottom of frame 4 is pressed close to scraper 17 of being convenient for scraper 17 can be along the bottom of frame 4 and be reciprocating motion, clear up the silica gel of frame 4 bottom fast.
The shape of the sliding plate 9 is an inverted triangle, the sliding plate 9 is located below the frame 4, the shape of the end of the sliding rod 10 is matched with the outer wall of the sliding plate 9, so that different widths of the moving distance of the sliding plate 9 are changed, the sliding plate 9 can drive the sliding rod 10 to move to different positions, the moving distance of the scraper 17 is controlled, the scraper 17 can scrape silica gel at the bottom of the frame 4, the sliding plate 9 can automatically move according to the stroke of the oil cylinder 2, and the scraper 17 can conveniently move along with the frame 4 to scrape the silica gel extruded from the bottom of the frame 4.
Wherein, install on the slide bar 10 and be located the inside sliding block 12 of a spacing section of thick bamboo 11, the outer wall of sliding block 12 and the inner wall sliding connection of a spacing section of thick bamboo 11, install spring 13 between a spacing section of thick bamboo 11 and the sliding block 12, the side of sliding block 12 and the tip fixed connection of locating lever 14 increase the stability of slide bar 10 when removing, are convenient for link to each other spring 13 and slide bar 10 through sliding block 12 simultaneously for slide block 12 is extension spring 13 when removing, the reply of the follow-up scraper 17 of being convenient for, make scraper 17 can be reciprocating motion, strike off the silica gel of frame 4 bottom.
Wherein, the width of scraper 17 equals with the width of frame 4, the top of scraper 17 and the bottom sliding connection of locating plate 3, the tip of scraper 17 is two-way orientation for scraper 17 can cover frame 4 completely when removing, strikes off the silica gel of frame 4 bottom completely, blocks silica gel downward flow, makes and keeps sufficient smoothness nature between linear guide 5 and the bracing piece 8, increases the smoothness nature of battery piece 6 when adding man-hour, makes frame 4 keep synchronous installation simultaneously, makes battery piece 6 atress even, increases the durability of battery piece 6.
The working principle is that a battery piece 6 is placed in the middle of a rack 1, a frame 4 matched with the battery piece 6 is taken out, silica gel is filled into the frame 4 through a gel gun, then the frame 4 is adsorbed on a positioning plate 3, an oil cylinder is started again to jack the battery piece 6 up to keep a coaxial position with the frame 4, an oil cylinder 2 connected on the positioning plate 3 is started again to drive the frame 4 to move towards the direction of the battery piece 6, in the moving process, a sliding plate 9 continuously moves forwards, the width of the sliding plate 9 is continuously increased along with the increase of the moving distance, then the sliding plate 9 jacks a sliding rod 10 to slide towards two sides, a sliding block 12 and a positioning rod 14 are driven to move towards two sides, the moving distance of the positioning rod 14 is longer along with the continuous approach of the frame 4, a scraper 17 is driven to slide close to the bottom of the frame 4, the silica gel is continuously extruded along with the approach of the frame 4, and the moving position of the scraper 17 is also continuously increased, when silica gel is extruded, the scraper 17 moves to the position of silica gel, scrapes the silica gel of extruding, and when the scraper 17 was withdrawed again simultaneously, the scraper 17 at back moved once more, scrapes the inside of scraper 17 once more with follow-up silica gel of extruding, when the inside silica gel of scraper 17 increases, can twist off the scraper 17 of renewal from holding ring 16 or clear up the inside silica gel of scraper 17, reuse can.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.