CN110805923A - A steam-air preheater system based on energy cascade utilization - Google Patents
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- 238000010438 heat treatment Methods 0.000 claims abstract description 139
- 230000002209 hydrophobic effect Effects 0.000 claims abstract description 59
- 229920006395 saturated elastomer Polymers 0.000 claims description 29
- 238000000605 extraction Methods 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 6
- 238000009835 boiling Methods 0.000 abstract description 3
- 238000004056 waste incineration Methods 0.000 description 6
- 238000002485 combustion reaction Methods 0.000 description 4
- 238000010248 power generation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000006392 deoxygenation reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L15/00—Heating of air supplied for combustion
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- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/34—Indirect CO2mitigation, i.e. by acting on non CO2directly related matters of the process, e.g. pre-heating or heat recovery
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Abstract
本发明公开一种基于能量梯级利用的蒸汽空气预热器系统,包括3个蒸汽加热级,6个疏水加热级;所述的3个蒸汽加热级,沿空气进口方向分别为低压蒸汽加热级、中压蒸汽加热级、高压蒸汽加热级;所述的6个疏水加热级,包括3个疏水低温加热级、2个疏水中温加热级、1个疏水高温加热级。本发明根据不同的热源品质采用9个加热级对空气进行加热,实现能量的梯级利用,提高能量的利用效率;各级蒸汽的热能经过梯级利用后,减少了疏水对除氧器的热负荷冲击,有效防止了除氧器的自沸腾,降低了锅炉运行风险;冷空气采用多级、低温升加热,有效缓解了负荷波动对风温的影响,保证了焚烧系统的稳定运行。
The invention discloses a steam-air preheater system based on energy cascade utilization, comprising 3 steam heating stages and 6 hydrophobic heating stages; the 3 steam heating stages are respectively a low-pressure steam heating stage, Medium-pressure steam heating stage, high-pressure steam heating stage; the 6 hydrophobic heating stages include 3 hydrophobic low-temperature heating stages, 2 hydrophobic medium-temperature heating stages, and 1 hydrophobic high-temperature heating stage. According to the quality of different heat sources, the invention uses 9 heating stages to heat the air, realizes the cascade utilization of energy, and improves the utilization efficiency of energy; after the thermal energy of the steam at all levels is used in a cascade, the thermal load impact of the drain on the deaerator is reduced. , effectively preventing the self-boiling of the deaerator and reducing the risk of boiler operation; the cold air is heated by multi-stage, low temperature rise, which effectively alleviates the impact of load fluctuations on the air temperature and ensures the stable operation of the incineration system.
Description
技术领域technical field
本发明涉及垃圾焚烧发电技术领域,具体为一种蒸汽空气预热器系统。The invention relates to the technical field of waste incineration power generation, in particular to a steam-air preheater system.
背景技术Background technique
空气预热器是利用余热来提高进入炉膛的空气温度,以利于燃烧的空气加热设备。其主要作用为提高燃料的理论燃烧温度、保证炉温、提高燃烧效率等。由于垃圾焚烧发电厂锅炉烟气中酸性气体较多,在低温时极易造成低温腐蚀,故一般采用蒸汽加热空气的蒸汽空气预热器。蒸汽空气预热器系统对垃圾稳定燃烧、热力系统的稳定性、全厂热效率均具有较大的影响。Air preheater is an air heating device that uses waste heat to increase the temperature of the air entering the furnace to facilitate combustion. Its main function is to increase the theoretical combustion temperature of the fuel, ensure the furnace temperature, and improve the combustion efficiency. Since there are more acid gases in the boiler flue gas of waste incineration power plants, it is easy to cause low-temperature corrosion at low temperatures, so a steam-air preheater that heats air with steam is generally used. The steam-air preheater system has a great influence on the stable combustion of garbage, the stability of the thermal system, and the thermal efficiency of the whole plant.
垃圾焚烧发电厂中常规的蒸汽空气预热器为2级加热:一级为低压加热段,热源为汽轮机一级抽汽;二级为高压加热段,热源为过热主蒸汽或汽包饱和蒸汽。常规的蒸汽空气预热器存在以下缺点:1)采用两级加热,能量未得到充分利用,热效率低,浪费能源;2)当锅炉负荷变化时各加热段的风温往往达不到设计温度;3)疏水的热量未得到充分利用,疏水中携带的大量热量汽化后直接进入除氧器导致除氧器自生沸腾,降低了除氧效果,影响锅炉安全运行。The conventional steam-air preheater in the waste incineration power plant is heated in two stages: the first stage is the low-pressure heating section, and the heat source is the first-stage extraction steam of the steam turbine; the second stage is the high-pressure heating section, and the heat source is the superheated main steam or the saturated steam of the steam drum. Conventional steam air preheaters have the following disadvantages: 1) Two-stage heating is used, energy is not fully utilized, thermal efficiency is low, and energy is wasted; 2) When the boiler load changes, the air temperature of each heating section often cannot reach the design temperature; 3) The heat of the hydrophobicity is not fully utilized, and a large amount of heat carried in the hydrophobicity is vaporized and directly enters the deaerator, resulting in spontaneous boiling of the deaerator, which reduces the deoxygenation effect and affects the safe operation of the boiler.
发明内容SUMMARY OF THE INVENTION
本发明目在于提供一种基于能量梯级利用的高效、稳定的蒸汽空气预热器系统。The purpose of the present invention is to provide a high-efficiency and stable steam-air preheater system based on energy cascade utilization.
本发明的具体技术方案是:The concrete technical scheme of the present invention is:
一种基于能量梯级利用的蒸汽空气预热器系统,包括3个蒸汽加热级,6个疏水加热级。所述的3个蒸汽加热级,沿空气进口方向分别为低压蒸汽加热级、中压蒸汽加热级、高压蒸汽加热级,各加热级的汽源分别来自汽轮机二级抽汽、汽轮机一级抽汽、锅炉汽包饱和汽;所述的6个疏水加热级,包括3个疏水低温加热级、2个疏水中温加热级、1个疏水高温加热级,沿空气进口方向分别为低压疏水低温加热级、中压疏水低温加热级、高压疏水低温加热级、中压疏水中温加热级、高压疏水中温加热级、高压疏水高温加热级,各疏水加热级的热源分别来自对应压力的蒸汽加热级的疏水。各蒸汽加热级与疏水加热级沿空气进口方向的布置关系为:3个疏水低温加热级后布置1个低压蒸汽加热级、2个疏水中温加热级后布置1个中压蒸汽加热级、1个疏水高温加热级后布置1个高压蒸汽加热级。各级蒸汽换热流程如下:自锅炉汽包来的饱和蒸汽经过高压蒸汽加热级放热后凝结为饱和疏水,饱和疏水进入高压疏水高温加热级进一步放热后形成过冷疏水,过冷疏水再经过高压疏水中温加热级、高压疏水低温加热级两级放热后进入除氧器;自汽轮机一级抽汽来的过热蒸汽经过中压蒸汽加热级放热后凝结为饱和疏水,饱和疏水进入中压疏水中温加热级进一步放热后形成过冷疏水,过冷疏水再经过中压疏水低温加热级放热后进入除氧器;自汽轮机二级抽汽来的过热蒸汽经过低压蒸汽加热级放热后凝结为饱和疏水,饱和疏水进入低压疏水低温加热级进一步放热后形成过冷疏水进入除氧器。A steam air preheater system based on energy cascade utilization includes 3 steam heating stages and 6 hydrophobic heating stages. The three steam heating stages are respectively a low pressure steam heating stage, a medium pressure steam heating stage, and a high pressure steam heating stage along the air inlet direction. , Boiler drum saturated steam; the 6 hydrophobic heating stages, including 3 hydrophobic low temperature heating stages, 2 hydrophobic medium temperature heating stages, 1 hydrophobic high temperature heating stage, along the air inlet direction are low pressure hydrophobic low temperature heating stage, Medium-pressure hydrophobic low-temperature heating stage, high-pressure hydrophobic low-temperature heating stage, medium-pressure hydrophobic medium-temperature heating stage, high-pressure hydrophobic medium-temperature heating stage, and high-pressure hydrophobic high-temperature heating stage. The arrangement relationship between each steam heating stage and the hydrophobic heating stage along the air inlet direction is as follows: 3 hydrophobic low temperature heating stages are followed by a low pressure steam heating stage, 2 hydrophobic medium temperature heating stages are arranged after a medium pressure steam heating stage, 1 A high pressure steam heating stage is arranged after the hydrophobic high temperature heating stage. The steam heat exchange process at all levels is as follows: the saturated steam from the boiler steam drum is discharged through the high-pressure steam heating stage and then condensed into saturated hydrophobicity. The superheated steam from the first-stage extraction steam from the steam turbine is condensed into saturated hydrophobicity after passing through the medium-pressure steam heating stage, and the saturated hydrophobicity enters the middle The medium-temperature heating stage of pressure drainage will further release heat to form sub-cooled drainage, and the sub-cooled drainage will pass through the medium-pressure drainage and low-temperature heating stage to release heat and then enter the deaerator; the superheated steam from the secondary extraction of the steam turbine will be released through the low-pressure steam heating stage. After condensing into saturated hydrophobicity, the saturated hydrophobicity enters the low-pressure hydrophobic low-temperature heating stage for further heat release, and then forms supercooled hydrophobicity and enters the deaerator.
本发明的有益效果是:系统安全可靠、稳定高效,根据不同的热源品质采用9个加热级对空气进行加热,实现能量的梯级利用,提高能量的利用效率,达到节能降耗目的;各级蒸汽的热能经过梯级利用,末端疏水的热量被大幅度降低,减少了疏水对除氧器的热负荷冲击,有效防止了除氧器的自沸腾,降低了锅炉运行风险;冷空气采用多级、低温升加热,有效缓解了负荷波动对风温的影响,保证了焚烧系统的稳定运行。The beneficial effects of the invention are as follows: the system is safe, reliable, stable and efficient, and 9 heating stages are used to heat the air according to different heat source qualities, so as to realize the cascade utilization of energy, improve the utilization efficiency of energy, and achieve the purpose of saving energy and reducing consumption; The heat energy of the deaerator is used in a cascade, and the heat of the terminal drain is greatly reduced, which reduces the thermal load impact of the drain on the deaerator, effectively prevents the self-boiling of the deaerator, and reduces the risk of boiler operation; cold air adopts multi-stage, low temperature It can effectively alleviate the influence of load fluctuation on the wind temperature and ensure the stable operation of the incineration system.
附图说明Description of drawings
图1为本发明的一种基于能量梯级利用的蒸汽空气预热器系统示意图。FIG. 1 is a schematic diagram of a steam-air preheater system based on energy cascade utilization according to the present invention.
图2为本发明系统的设备结构示意图。FIG. 2 is a schematic diagram of the device structure of the system of the present invention.
图中:1-低压疏水低温加热级,2-中压疏水低温加热级,3-高压疏水低温加热级,4-低压蒸汽加热级,5-中压疏水中温加热级,6-高压疏水中温加热级,7-中压蒸汽加热级,8-高压疏水高温加热级,9-高压蒸汽加热级。In the figure: 1-low pressure hydrophobic low temperature heating stage, 2-medium pressure hydrophobic low temperature heating stage, 3-high pressure hydrophobic low temperature heating stage, 4-low pressure steam heating stage, 5-medium pressure hydrophobicity medium temperature heating stage, 6-high pressure hydrophobicity medium temperature heating stage stage, 7-medium pressure steam heating stage, 8-high pressure hydrophobic high temperature heating stage, 9-high pressure steam heating stage.
具体实施方式Detailed ways
如附图1所示的一种基于能量梯级利用的蒸汽空气预热器系统,包括低压疏水低温加热级1、中压疏水低温加热级2、高压疏水低温加热级3、低压蒸汽加热级4、中压疏水中温加热级5、高压疏水中温加热级6、中压蒸汽加热级7、高压疏水高温加热级8、高压蒸汽加热级9。汽包饱和蒸汽经过高压蒸汽加热级9放热后凝结为饱和疏水,饱和疏水进入高压疏水高温加热级8进一步放热后形成过冷疏水,过冷疏水再经过高压疏水中温加热级6、高压疏水低温加热级3两级放热后进入除氧器;自汽轮机一级抽汽来的过热蒸汽经过中压蒸汽加热级7放热后凝结为饱和疏水,饱和疏水进入中压疏水中温加热级5进一步放热后形成过冷疏水,过冷疏水再经过中压疏水低温加热级2放热后进入除氧器;自汽轮机二级抽汽来的过热蒸汽经过低压蒸汽加热级4放热后凝结为饱和疏水,饱和疏水进入低压疏水低温加热级1进一步放热后形成过冷疏水进入除氧器。As shown in FIG. 1, a steam air preheater system based on energy cascade utilization includes a low-pressure hydrophobic low-temperature heating stage 1, a medium-pressure hydrophobic low-temperature heating stage 2, a high-pressure hydrophobic low-temperature heating stage 3, a low-pressure steam heating stage 4, Medium-pressure draining and medium-temperature heating stage 5, high-pressure draining medium-temperature heating stage 6, medium-pressure steam heating stage 7, high-pressure draining high-temperature heating stage 8, and high-pressure steam heating stage 9. The saturated steam of the steam drum passes through the high-pressure steam heating stage 9 and then condenses into saturated hydrophobicity. The saturated hydrophobicity enters the high-pressure hydrophobic high-temperature heating stage 8 for further exothermic heat to form supercooled hydrophobicity. The low-temperature heating stage 3 releases heat in two stages and then enters the deaerator; the superheated steam from the first-stage extraction steam of the steam turbine passes through the medium-pressure steam heating stage 7 and then condenses into saturated hydrophobicity. After heat release, supercooled drain is formed, and the supercooled drain passes through the medium-pressure drain and low-temperature heating stage 2 to release heat and then enters the deaerator; the superheated steam from the secondary extraction steam of the steam turbine passes through the low-pressure steam heating stage 4 and then condenses to saturation The hydrophobic and saturated hydrophobic enter the low-pressure hydrophobic low-temperature heating stage 1 for further heat release, and then form supercooled hydrophobicity and enter the deaerator.
使用时,冷空气从空气预热器入口端进入后依次经过低压疏水低温加热级1、中压疏水低温加热级2、高压疏水低温加热级3、低压蒸汽加热级4、中压疏水中温加热级5、高压疏水中温加热级6、中压蒸汽加热级7、高压疏水高温加热级8、高压蒸汽加热级9,九级加热后空气预热器出口风温达到设计值。When in use, the cold air enters from the inlet end of the air preheater and passes through the low-pressure draining low-temperature heating stage 1, the medium-pressure draining low-temperature heating stage 2, the high-pressure draining low-temperature heating stage 3, the low-pressure steam heating stage 4, and the medium-pressure draining and medium-temperature heating stage. 5. High-pressure draining medium-temperature heating stage 6, medium-pressure steam heating stage 7, high-pressure draining high-temperature heating stage 8, high-pressure steam heating stage 9, and the air temperature at the outlet of the air preheater reaches the design value after the nine-stage heating.
实施例1,一次风温度220℃,主蒸汽参数为4.0MPa/400℃的垃圾焚烧发电项目。来自汽包的饱和蒸汽(5.1MPa/266℃)经过高压蒸汽加热级9放热后凝结为饱和疏水(5.1MPa/266℃),饱和疏水(5.1MPa/266℃)进入高压疏水高温加热级8进一步放热后形成过冷疏水(5.1MPa/215℃),过冷疏水(5.1MPa/215℃)降压到2.1MPa后再经过高压疏水中温加热级6放热形成中温疏水(2.1MPa/140℃),中温疏水(2.1MPa/140℃)降压到1.0MPa后再经过高压疏水低温加热级3放热后形成低温疏水(1.0MPa/90℃)进入除氧器;自汽轮机一级抽汽来的过热蒸汽(1.0MPa/264℃)经过中压蒸汽加热级7放热后凝结为饱和疏水(1.0MPa/184℃),饱和疏水(1.0MPa/184℃)进入中压疏水中温加热级5进一步放热后形成过冷疏水(1.0MPa/140℃),过冷疏水(1.0MPa/140℃)再经过中压疏水低温加热级2放热后形成低温疏水(1.0MPa/90℃)进入除氧器;自汽轮机二级抽汽来的过热蒸汽(0.4MPa/186℃)经过低压蒸汽加热级4放热后凝结为饱和疏水(0.4MPa/151℃),饱和疏水(0.4MPa/151℃)进入低压疏水低温加热级1进一步放热后形成过冷疏水(0.4MPa/90℃)进入除氧器。一次风冷空气(25℃)从空气预热器入口端进入后依次经低压疏水低温加热级1加热到35.4℃、中压疏水低温加热级2加热到38.7℃、高压疏水低温加热级3加热到43.9℃、低压蒸汽加热级4加热到130℃、中压疏水中温加热级5加热到133℃、高压疏水中温加热级6加热到141℃、中压蒸汽加热级7加热到175℃、高压疏水高温加热级8加热到180.9℃、高压蒸汽加热级9加热到220℃。本案例相比常规两级蒸汽空气预热器方案全厂热效率相对提高了约0.8%;所有疏水经多级降温后最终均以90℃温度进入除氧器,相对常规方案的疏水直接以饱和水状态进入除氧器的方式,本方案极大的降低了疏水对除氧器的热负荷冲击;冷空气经过九级分段加热后能稳定的达到设计值(220℃),相对常规方案具有更强的耐负荷波动能力。Example 1, a waste incineration power generation project with a primary air temperature of 220°C and a main steam parameter of 4.0MPa/400°C. The saturated steam (5.1MPa/266℃) from the steam drum is condensed into saturated hydrophobic (5.1MPa/266℃) after exothermic through high pressure steam heating stage 9, and saturated hydrophobicity (5.1MPa/266℃) enters the high pressure hydrophobic high temperature heating stage 8 After further heat release, supercooled hydrophobicity (5.1MPa/215°C) is formed, and the supercooled hydrophobicity (5.1MPa/215°C) is depressurized to 2.1MPa, and then the medium temperature hydrophobicity (2.1MPa/140°C) is exothermic through high-pressure hydrophobicity medium-temperature heating stage 6. ℃), the medium-temperature hydrophobicity (2.1MPa/140℃) is depressurized to 1.0MPa, and then the low-temperature hydrophobicity (1.0MPa/90℃) is formed after exothermic heat release through the high-pressure hydrophobic low-temperature heating stage 3, and enters the deaerator; steam is extracted from the first stage of the steam turbine The superheated steam (1.0MPa/264°C) is condensed into saturated hydrophobicity (1.0MPa/184°C) after passing through the medium-pressure steam heating stage 7, and the saturated hydrophobicity (1.0MPa/184°C) enters the medium-pressure hydrophobic medium-temperature heating stage 5 After further heat release, supercooled hydrophobicity (1.0MPa/140°C) is formed, and the supercooled hydrophobicity (1.0MPa/140°C) is then exothermic in medium pressure hydrophobic low temperature heating stage 2 to form low temperature hydrophobicity (1.0MPa/90°C), which enters the removal process. Oxygenizer; the superheated steam (0.4MPa/186℃) from the secondary extraction steam of the steam turbine is condensed into saturated hydrophobicity (0.4MPa/151℃) and saturated hydrophobicity (0.4MPa/151℃) after exothermic heat release in the low-pressure steam heating stage 4 Enter the low-pressure hydrophobic low-temperature heating stage 1 to further release heat to form supercooled hydrophobic (0.4MPa/90°C) and enter the deaerator. The primary air-cooled air (25°C) enters from the inlet end of the air preheater and is sequentially heated to 35.4°C by the low-pressure hydrophobic low-temperature heating stage 1, heated to 38.7°C by the medium-pressure hydrophobic low-temperature heating stage 2, and heated to 38.7°C by the high-pressure hydrophobic low-temperature heating stage 3. 43.9°C, low pressure steam heating stage 4 heated to 130°C, medium pressure draining medium temperature heating stage 5 heated to 133°C, high pressure draining medium temperature heating stage 6 heated to 141°C, medium pressure steam heating stage 7 heated to 175°C, high pressure draining high temperature The heating stage 8 is heated to 180.9°C, and the high pressure steam heating stage 9 is heated to 220°C. Compared with the conventional two-stage steam-air preheater scheme, the thermal efficiency of the whole plant in this case is improved by about 0.8%; after multi-stage cooling, all the hydrophobicity finally enters the deaerator at a temperature of 90 °C. Compared with the conventional scheme, the hydrophobicity directly uses saturated water The way the state enters the deaerator, this scheme greatly reduces the thermal load impact of the drain on the deaerator; the cold air can stably reach the design value (220°C) after being heated by nine stages, which is more efficient than the conventional scheme. Strong resistance to load fluctuations.
实施例2,一次风温度220℃,主蒸汽参数为4.0MPa/450℃的垃圾焚烧发电项目。空预器系统流程同案例1,此案例相比常规两级蒸汽空气预热器方案全厂热效率相对提高了约1.3%。Example 2, a waste incineration power generation project with a primary air temperature of 220°C and a main steam parameter of 4.0MPa/450°C. The process of the air preheater system is the same as that of Case 1. Compared with the conventional two-stage steam-air preheater scheme, the thermal efficiency of the whole plant is improved by about 1.3% in this case.
实施例3,一次风温度220℃,主蒸汽参数为6.4MPa/485℃的垃圾焚烧发电项目。空预器系统流程同案例1,此案例相比常规两级蒸汽空气预热器方案全厂热效率相对提高了约1.1%。Example 3, a waste incineration power generation project with a primary air temperature of 220°C and a main steam parameter of 6.4MPa/485°C. The process of the air preheater system is the same as that of Case 1. Compared with the conventional two-stage steam-air preheater scheme, the thermal efficiency of the whole plant in this case is relatively improved by about 1.1%.
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