CN110802292B

CN110802292B - Lamp manufacturing equipment with edge wire pre-welding treatment facility

Info

Publication number: CN110802292B
Application number: CN201911140685.9A
Authority: CN
Inventors: 陆卫黄; 陆文辉
Original assignee: Hunan Deba Lighting Manufacturing Co ltd
Current assignee: Hunan Deba Lighting Manufacturing Co ltd
Priority date: 2019-11-20
Filing date: 2019-11-20
Publication date: 2021-07-23
Anticipated expiration: 2039-11-20
Also published as: CN110802292A

Abstract

The invention relates to the technical field of lamp manufacturing, and discloses lamp manufacturing equipment with an edge wire pre-welding treatment facility. According to the invention, the arranged first shearing pliers are matched with the first telescopic rod, so that the jackscrew on the lamp holder can be clamped, the jackscrew is pulled to be straight through the fixed pressing block, the jackscrew is cut off by the shearing tool bit, the length of the jackscrew is ensured to be consistent, the production fineness of the lamp is improved, the production steps are simplified into two steps of wire shearing and wire pressing through the matching of the wire shearing mechanism and the wire pressing mechanism, and the production efficiency of the lamp is improved.

Description

Lamp manufacturing equipment with edge wire pre-welding treatment facility

Technical Field

The invention relates to the technical field of lamp manufacturing, in particular to lamp manufacturing equipment with a side wire pre-welding treatment facility.

Background

As is well known, lamp manufacturing equipment with a device for processing the edge wire of a lamp before welding is a device for processing the edge wire of the lamp before welding, and is widely used in the field; the existing lamp manufacturing equipment with the edge wire pre-welding treatment facility comprises a wire pulling mechanism arranged in front of a drying tunnel, and a wire lifting mechanism, a wire erecting mechanism, a wire cutting mechanism, a pre-bending mechanism and a wire pressing mechanism which are sequentially arranged behind the drying tunnel; the existing lamp manufacturing equipment with the edge wire pre-welding treatment facility is low in automation degree in use, a large amount of manual labor is needed, and wire cutting and wire pressing are carried out manually firstly when electrodes of a screw lamp are connected through tin soldering.

Through retrieval, a patent with an authorization publication number of CN207139053U discloses lamp manufacturing equipment with a marginal wire welding pretreatment facility, which comprises a main rotating platform, an automatic welding mechanism and a control system, wherein the automatic welding mechanism and the control system are arranged on the periphery of the main rotating platform; the device is characterized by also comprising edge wire welding pretreatment facilities; the edge wire pre-welding treatment facility comprises a wire pulling mechanism arranged in front of the drying tunnel, and a wire lifting mechanism, a wire erecting mechanism, a wire cutting mechanism, a pre-bending mechanism and a wire pressing mechanism which are sequentially arranged at the rear of the drying tunnel. The above patents suffer from the following disadvantages: the production equipment is various, the steps are complex, the rapid and efficient production is not facilitated, the production quality of the lamp cannot be well improved, and the requirements of people cannot be met.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides lamp manufacturing equipment with a side wire pre-welding treatment facility, which mainly solves the problems that the existing lamp manufacturing equipment with the side wire pre-welding treatment has low automation degree, various production equipment, complex steps, is not beneficial to quick and efficient production and cannot well improve the quality of lamp production.

(II) technical scheme

In order to achieve the purpose, the invention provides the following technical scheme:

a lamp manufacturing device with edge wire pre-welding processing facilities comprises a conveyor belt, wherein a plurality of stations are arranged above the conveyor belt, the edge wire pre-welding processing facilities are arranged on one side of the conveyor belt, the pre-welding processing facilities comprise a top wire shearing mechanism, an edge wire shearing mechanism, a top wire pressing mechanism and an edge wire pressing mechanism, the top of the conveyor belt is connected with a plurality of limiting plates through bolts, each station comprises a workpiece and a workpiece clamp, each workpiece comprises a bulb shell and a lamp holder, an edge wire is arranged on one side of the lamp holder, the top of the lamp holder is provided with the top wire, each workpiece clamp comprises a support frame and a bottom plate, a lifter is welded on the top of the bottom plate, the top of the lifter is in threaded connection with a lower pressing ring, an upper pressing ring is welded on one side of the support frame, the lamp manufacturing device with the edge wire pre-welding processing facilities is characterized in that the top wire shearing mechanism comprises a first support arm and a fixed rod, and the fixed rod is welded on one side of the first support arm, the welding of dead lever one side has first telescopic link, there is first shearing pincers first telescopic link bottom through bolted connection, a take limit silk to weld the lamps and lanterns manufacture equipment of processing facility before, its characterized in that, first shearing pincers include the fixed block, fixed block bottom transmission is connected with two connecting blocks, and two connecting block bottoms all weld push rod and connecting rod, the welding of push rod bottom has fixed briquetting, the welding of connecting rod one end has the stopper, and connecting rod one side rotates and is connected with the connecting rod, push rod one side rotates and is connected with the gangbar, the one end of gangbar and connecting rod rotates and connects, and the welding of gangbar one end has the shearing tool bit.

As a further scheme of the invention, the trimming wire cutting mechanism comprises a support arm, one side of the second support arm is connected with a second telescopic rod through a bolt, one end of the second telescopic rod is welded with a second shearing pliers, and the second shearing pliers have the same structure as the first shearing pliers.

Further, the top pressing wire mechanism comprises a third supporting arm, a third telescopic rod is connected to the top end of the third supporting arm through a bolt, a fourth telescopic rod is connected to one side of the third telescopic rod in a clamped mode, and an upper pressing block is welded to one end of the fourth telescopic rod.

On the basis of the scheme, the blank pressing wire mechanism comprises a fourth supporting arm, the top end of the fourth supporting arm is connected with a fifth telescopic rod through a bolt, a sixth telescopic rod is connected to one side of the fifth telescopic rod in a clamped mode, and a side pressing block is welded to one end of the sixth telescopic rod.

As a further scheme of the invention, one side of the conveyor belt is provided with a cleaning mechanism, the cleaning mechanism comprises a base, the top of the base is rotatably connected with a cleaning roller, and a plurality of cleaning bristles are bonded on the outer side of the cleaning roller.

(III) advantageous effects

Compared with the prior art, the invention provides lamp manufacturing equipment with the edge wire pre-welding treatment facility, which has the following beneficial effects:

1. this take lamps and lanterns manufacture equipment of limit wire welding pretreatment facility mutually supports through the first shearing pincers that set up and first telescopic link, can press from both sides the jackscrew on the tight lamp holder to drag the jackscrew through fixed briquetting and stopper straight, and cut off the jackscrew through shearing the tool bit at the position that sets for and distance, guarantee that jackscrew length is unanimous, improved the production fineness of lamps and lanterns.

2. This take lamps and lanterns manufacture equipment of limit wire welding pretreatment facility, through the cooperation of the telescopic link of two sections equidirectional on the wire pressing mechanism with the briquetting, can be quick with jackscrew and the tight lamp holder of limit wire subsides to effectively restrain the metal stress of jackscrew and limit wire, help carrying out the welding of lamp holder, improved the quality and the safety of bulb.

3. This take lamps and lanterns manufacture equipment of limit wire welding pretreatment facility through the cooperation of cutting the silk mechanism with pressing the silk mechanism, simplifies into cutting the silk and pressing two steps by a plurality of steps such as dragging the silk, the silk of lifting, cutting the silk, erecting the silk, pressing the silk with the production step, has reduced production facility's volume, has reduced equipment cost, has improved lamps and lanterns production efficiency.

4. This take lamp manufacturing equipment of limit silk weld pretreatment facility through the setting of clearance mechanism, carries out cleaning process to the bulb that gets into the pretreatment of welding, gets rid of surface dust and oxide, provides fine preparation to follow-up welding step, has improved the welding integrity of lamps and lanterns, is favorable to promoting lamps and lanterns quality and value.

Drawings

Fig. 1 is a schematic perspective view of a lamp manufacturing apparatus 1 with an edge wire pre-welding treatment facility according to an embodiment of the present invention;

fig. 2 is a schematic top view of a lamp manufacturing apparatus 1 with an edge wire pre-welding treatment facility according to an embodiment of the present invention;

FIG. 3 is a schematic side view of a wire trimming mechanism of a lamp manufacturing apparatus 1 according to an embodiment of the present invention;

FIG. 4 is a schematic structural view of a first shearing pliers of embodiment 1 of a lamp manufacturing apparatus with a side wire pre-welding treatment facility according to the present invention;

fig. 5 is a schematic structural view of an edge wire cutting mechanism in embodiment 1 of a lamp manufacturing apparatus with an edge wire pre-welding treatment facility according to the present invention;

fig. 6 is a schematic structural view of a wire pressing and jacking mechanism in embodiment 1 of a lamp manufacturing device with an edge wire pre-welding treatment facility provided by the invention;

FIG. 7 is a schematic structural view of a blank holder wire mechanism of an embodiment 1 of a lamp manufacturing apparatus with a blank holder wire pre-welding treatment facility according to the present invention;

fig. 8 is a schematic perspective view of a lamp manufacturing apparatus in embodiment 2 of the strip edge wire pre-welding treatment facility provided in the present invention;

fig. 9 is a schematic side view of a lamp manufacturing apparatus in embodiment 2 of the strip edge wire pre-welding processing facility according to the present invention.

In the figure: 1 conveyor belt, 2 stations, 3 jackscrew shearing mechanisms, 4 edgescrew shearing mechanisms, 5 jackscrew pressing mechanisms, 6 edgescrew pressing mechanisms, 7 limiting plates, 8 edgescrews, 9 jackscrews, 10 fourth supporting arms, 11 bottom plates, 12 lifters, 13 lower pressing rings, 14 supporting frames, 15 upper pressing rings, 16 bulb shells, 17 lamp holders, 18 fixing rods, 19 first telescopic rods, 20 first shearing pliers, 21 second telescopic rods, 22 third telescopic rods, 23 fourth telescopic rods, 24 upper pressing blocks, 25 fifth telescopic rods, 26 sixth telescopic rods, 27 side pressing blocks, 28 second shearing pliers, 29 fixing blocks, 30 connecting blocks, 31 push rods, 32 fixing pressing blocks, 33 connecting rods, 34 connecting rods, 35 limiting blocks, 36 linkage rods, 37, shearing tool bits, 38 cleaning rollers, 39 bases and 40 cleaning bristles.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1

Referring to fig. 1-7, a lamp manufacturing device with an edge wire pre-welding treatment facility comprises a conveyor belt 1, a plurality of stations 2 are arranged above the conveyor belt 1, the edge wire pre-welding treatment facility is arranged on one side of the conveyor belt 1, the conveyor belt 1 runs for a certain distance at intervals, each mechanism of the pre-welding treatment facility operates a workpiece on each station 2 once every two running intervals, the pre-welding treatment facility comprises a top wire shearing mechanism 3, an edge wire shearing mechanism 4, a top wire pressing mechanism 5 and an edge wire pressing mechanism 6, the top of the conveyor belt 1 is connected with a plurality of limiting plates 7 through bolts, the limiting plates 7 limit the positions and the distances of the stations 2 above the conveyor belt 1, the stations are ensured to be always at the operating positions of the mechanisms, each station 2 comprises a workpiece and a workpiece clamp, the workpiece comprises a bulb shell 16 and a lamp cap 17, one side of the lamp cap 17 is provided with an edge wire 8 and the top is provided with a top wire 9, the workpiece clamp comprises a supporting frame 14 and a bottom plate 11, the top of the bottom plate 11 is welded with a lifter 12, the top of the lifter 12 is in threaded connection with a lower pressing ring 13, one side of a support frame 14 is welded with an upper pressing ring 15, the workpiece position is fixed through the upper pressing ring 15 and the lower pressing ring 13, and the lower pressing ring 13 is lifted through the lifter 12 to generate pressure on the workpiece, so that when each mechanism operates the workpiece, the workpiece can be kept stable, the jackscrew shearing mechanism 3 comprises a first support arm and a fixed rod 18, the fixed rod 18 is welded on one side of the first support arm, one side of the fixed rod 18 is welded with a first telescopic rod 19, the bottom of the first telescopic rod 19 is connected with a first shearing clamp 20 through a bolt, the first shearing clamp 20 comprises a fixed block 29, the bottom of the fixed block 29 is in transmission connection with two connecting blocks 30, push rods 31 and connecting rods 33 are welded at the bottoms of the two connecting blocks 30, a fixed pressing block 32 is welded at the bottom of the push rod 31, and the two connecting blocks 30 move close to each other, the push rod 31 is driven to enable the two fixed pressing blocks 32 to clamp the jackscrew 9, the limiting block 35 is welded at one end of the connecting rod 33, the connecting rod 34 is rotatably connected to one side of the connecting rod 33, the linkage rod 36 is rotatably connected to one side of the push rod 31, the linkage rod 36 is rotatably connected with one end of the connecting rod 34, the shearing tool bit 37 is welded at one end of the linkage rod 36, the internal structure of the first shearing pliers 20 is enabled to be linked through the extension of the push rod 31, and finally the shearing tool bit 37 is enabled to shear the jackscrew 9 at a proper position.

Cut limit silk mechanism and include the second support arm, there is second telescopic link 21 second support arm one side through bolted connection, and 21 one end welding of second telescopic link has the second to cut pincers 28, the second is cut pincers 28 and is the same with first 20 structures of cutting pincers, the coping silk mechanism includes the third support arm, there is third telescopic link 22 third support arm top through bolted connection, and 22 one side joints of third telescopic link have fourth

telescopic link

23, 23 one end welding of fourth telescopic link has last briquetting 24, the blank pressing silk mechanism includes fourth support arm 10, there is fifth telescopic link 25 on 10 tops of fourth support arm through bolted connection, and 25 one side joints of fifth telescopic link have sixth

telescopic link

26, 26 one end welding of sixth telescopic link has side briquetting 27.

The working principle of the embodiment is as follows: when the device is used, a workpiece which is not subjected to pre-welding treatment is placed on a workpiece clamp on a station 2, the workpiece clamp applies pressure to a lower pressing ring 13 through a lifter 12, the workpiece is fixed by matching with an upper pressing ring 15, the clamp with the workpiece enters a pre-welding treatment mechanism facility through a conveyor belt 1, the workpiece clamp is limited in position by a limiting plate 7 on the conveyor belt 1, the workpiece is ensured to be always in an operation area of each mechanism, the workpiece firstly reaches a top wire shearing mechanism 3 to be subjected to top wire treatment, a first shearing clamp 20 in the top wire shearing mechanism 3 is used for straightening and shearing a top wire 9 at a proper position, the workpiece with the sheared top wire 9 is fed into an edge wire shearing mechanism 4 to shear an edge wire 8 of the workpiece through the operation of the conveyor belt 1, a second shearing clamp 28 in the edge wire shearing mechanism 4 is used for straightening and shearing the edge wire 8 at a proper position, and after the edge wire 8 and the top wire 9 of the workpiece are sheared, the workpiece is subjected to wire pressing treatment, the workpiece is conveyed to the wire pressing and jacking mechanism 5 by the conveying belt 1, the wire pressing and jacking mechanism 5 operates the cut jackscrew 9 on the workpiece, the upper pressing block 24 firstly pushes down the jackscrew 9 and then presses down the jackscrew 9 to enable the jackscrew 9 to be attached to the top of the lamp cap 17, the workpiece enters the edge pressing mechanism 6 along with the conveying belt 1 after being treated by the jackscrew, the edge pressing mechanism 6 operates the cut edge wire 8 on the workpiece, and the side pressing block 27 firstly lifts the edge wire 8 and then presses the edge wire 8 to enable the edge wire 8 to be attached to the side surface of the lamp cap 17 through the cooperation of the fifth telescopic rod 25 and the sixth telescopic rod 26, so that all pre-welding treatment facilities have finished the operation of the workpiece, and the workpiece completes the pre-welding treatment.

Example 2

Referring to fig. 8-9, a lamp manufacturing device of a strip edge wire pre-welding treatment facility comprises a cleaning mechanism arranged on one side of a conveyor belt 1, the cleaning mechanism comprises a base 39, the top of the base 39 is rotatably connected with a cleaning roller 38, and a plurality of cleaning bristles 40 are bonded on the outer side of the cleaning roller 38.

The working principle of the embodiment is as follows: during the use, through setting up the clearance mechanism before the processing facility before welding, clear up the work piece that does not get into the processing mechanism before welding, get rid of the dust and the oxide on the work piece, be favorable to the processing before welding of work piece, through the cleaning roller 38 of rotating the connection on the base 39, drive cleaning roller 38 and on the surface bonding the clearance brush hair 40 and clear up the work piece.

The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.

In the description herein, it is to be noted that, unless expressly stated or limited otherwise, the terms "connected" and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; the connection may be mechanical or electrical, and may be direct or indirect via an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In the description herein, it is noted that relational terms such as first and second, and the like, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a take lamps and lanterns manufacture equipment of limit silk processing before welding facility, includes conveyer belt (1), and conveyer belt (1) top is equipped with a plurality of stations (2), and conveyer belt (1) one side is equipped with limit silk processing before welding facility, its characterized in that, processing before welding facility is including cutting jackscrew mechanism (3), cutting limit silk mechanism (4), jack screw mechanism (5) and blank pressing silk mechanism (6), there are a plurality of limiting plates (7) at conveyer belt (1) top through bolted connection, station (2) are including work piece and work holder, and the work piece includes bubble shell (16) and lamp holder (17), and there is limit silk (8) one side of lamp holder (17), and there is jackscrew (9) at the top of lamp holder (17), and work holder includes support frame (14) and bottom plate (11), and bottom plate (11) top welding has riser (12), and riser (12) top threaded connection has lower clamping ring (13), a pressing ring (15) is welded on one side of a support frame (14), the jackscrew shearing mechanism (3) comprises a first support arm and a fixed rod (18), the fixed rod (18) is welded on one side of the first support arm, a first telescopic rod (19) is welded on one side of the fixed rod (18), the bottom of the first telescopic rod (19) is connected with a first shearing pliers (20) through a bolt, the first shearing pliers (20) comprises a fixed block (29), the bottom of the fixed block (29) is connected with two connecting blocks (30) in a transmission manner, a push rod (31) and a connecting rod (33) are welded on the bottoms of the two connecting blocks (30), a fixed pressing block (32) is welded on the bottom of the push rod (31), a limiting block (35) is welded on one end of the connecting rod (33), a connecting rod (34) is rotatably connected on one side of the connecting rod (33), a linkage rod (36) is rotatably connected on one side of the push rod (31), and the linkage rod (36) is rotatably connected with one end of the connecting rod (34), and one end of the linkage rod (36) is welded with a shearing tool bit (37).

2. The lamp manufacturing equipment with the edge wire pre-welding treatment facility according to claim 1, characterized in that: cut limit silk mechanism includes the second support arm, and second support arm one side has second telescopic link (21) through bolted connection, and second telescopic link (21) one end welding has second to cut pincers (28), and second cuts pincers (28) and first pincers (20) the same structure.

3. The lamp manufacturing equipment with the edge wire pre-welding treatment facility according to claim 1, characterized in that: the wire pressing and jacking mechanism comprises a third supporting arm, the top end of the third supporting arm is connected with a third telescopic rod (22) through a bolt, a fourth telescopic rod (23) is connected to one side of the third telescopic rod (22) in a clamped mode, and an upper pressing block (24) is welded to one end of the fourth telescopic rod (23).

4. The lamp manufacturing equipment with the edge wire pre-welding treatment facility according to claim 1, characterized in that: the edge pressing wire mechanism comprises a fourth supporting arm (10), a fifth telescopic rod (25) is connected to the top end of the fourth supporting arm (10) through a bolt, a sixth telescopic rod (26) is connected to one side of the fifth telescopic rod (25) in a clamped mode, and a side pressing block (27) is welded to one end of the sixth telescopic rod (26).

5. The lamp manufacturing equipment with the edge wire pre-welding treatment facility according to claim 1, characterized in that: conveyer belt (1) one side is provided with clearance mechanism, and clearance mechanism includes base (39), and base (39) top is rotated and is connected with cleaning roller (38), and the outside bonding of cleaning roller (38) has a plurality of clearance brush hairs (40).