CN110794786A - Intelligent chemical engineering control system based on traditional manufacturing equipment - Google Patents
Intelligent chemical engineering control system based on traditional manufacturing equipment Download PDFInfo
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- CN110794786A CN110794786A CN201911118723.0A CN201911118723A CN110794786A CN 110794786 A CN110794786 A CN 110794786A CN 201911118723 A CN201911118723 A CN 201911118723A CN 110794786 A CN110794786 A CN 110794786A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32252—Scheduling production, machining, job shop
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The application discloses intelligent chemical industry accuse system based on traditional manufacture equipment, including intelligent control ware and a plurality of sensor. The sensor is in signal connection with the intelligent controller and is used for detecting the working state and the workpiece position of the traditional manufacturing equipment to obtain a state signal and a position signal and outputting the state signal and the position signal to the intelligent controller; the intelligent controller is used for uploading the state signal and/or the position signal to the upper computer through the data interface, receiving a control instruction output by the upper computer according to the state signal and/or the position signal, and the control signal output end is used for outputting a control signal; the control signal output end is connected with the control signal input end of the traditional manufacturing equipment, and the control signal is used for starting, running, stopping or stopping the traditional manufacturing equipment. Therefore, the automatic production of the traditional manufacturing equipment which originally needs manual operation is realized under the control of the intelligent controller, and the problem that the traditional manufacturing equipment is suitable for an intelligent production system is solved.
Description
Technical Field
The application relates to the technical field of industrial manufacturing, in particular to an intelligent chemical engineering control system based on traditional manufacturing equipment.
Background
At present, corresponding national strategies are formulated by many countries, the manufacturing intelligence is taken as a main strategic direction, the manufacturing intelligent development is supported and promoted, the competitive advantage of the manufacturing is remodeled, and the intelligentization in the fields of energy supply, transportation, building home, education and sanitation and the like is promoted by taking the main strategic direction as the core, so that the intelligentization of the whole society is realized. The production mode and the organization mode are reconstructed intelligently, and the new pattern of global economic development and industrial division is remodeled.
Focusing on key fields and weak links, strengthening the development and application of a high-end intelligent system, strengthening the foundation supporting capability of the industry, promoting the deep fusion of a new generation of information technology and manufacturing technology, promoting the cooperative manufacturing integration application of the Internet plus, and accelerating the intelligent development of the manufacturing industry. The method develops a batch of intelligent key equipment for the national economic prop industry or improving the livelihood, mainly breaks through the intelligent key equipment with the functions of depth perception, intelligent decision and automatic execution, such as high-grade numerical control machine tools, industrial robots, detection analysis, assembly and assembly, warehousing and logistics and the like, obviously improves the product quality, performance and reliability, and realizes large-scale application in key industries.
While the research and development and the manufacture of intelligent high-end equipment are greatly promoted, the intelligent transformation of the traditional manufacturing industry seems to be very difficult, the traditional manufacturing equipment can keep a good running state while being continuously old and aged, and how to make an intelligent production system which is suitable for the traditional manufacturing equipment become a difficult problem in the field of manufacturing industry.
Disclosure of Invention
In view of this, the present application provides an intelligent chemical control system based on traditional manufacturing equipment, which is used for enabling the traditional manufacturing equipment to adapt to an intelligent production system.
In order to achieve the above object, the following solutions are proposed:
the utility model provides an intelligent industry accuse system based on traditional manufacture equipment, is applied to intelligent production system, intelligent industry accuse system includes intelligent control ware and a plurality of sensor, the intelligent control ware is provided with control signal output and data interface, wherein:
the sensor is in signal connection with the intelligent controller and is used for detecting the working state and the workpiece position of the traditional manufacturing equipment to obtain a state signal and a position signal and outputting the state signal and the position signal to the intelligent controller;
the data interface is used for connecting an upper computer;
the intelligent controller is used for uploading the state signal and/or the position signal to the upper computer through the data interface and receiving a control instruction output by the upper computer according to the state signal and/or the position signal, and the control signal output end is configured to output a control signal when the intelligent controller receives the control instruction;
the control signal output end is in signal connection with the control signal input end of the traditional manufacturing equipment, and the control signal is used for enabling the traditional manufacturing equipment to be started, operated, stopped or stopped.
Optionally, the intelligent controller is further configured to analyze and process the status signal and the position signal to obtain a status information parameter of the conventional manufacturing apparatus.
Optionally, the intelligent controller is provided with a display, wherein:
the display is used for displaying the state signal, the position signal and/or the state information parameter.
Optionally, the intelligent controller is a PLC controller.
According to the technical scheme, the intelligent chemical control system based on the traditional manufacturing equipment comprises an intelligent controller and a plurality of sensors. The sensor is in signal connection with the intelligent controller and is used for detecting the working state and the workpiece position of the traditional manufacturing equipment to obtain a state signal and a position signal and outputting the state signal and the position signal to the intelligent controller; the intelligent controller is used for uploading the state signal and/or the position signal to the upper computer through the data interface, receiving a control instruction output by the upper computer according to the state signal and/or the position signal, and the control signal output end is used for outputting a control signal; the control signal output end is connected with the control signal input end of the traditional manufacturing equipment, and the control signal is used for starting, running, stopping or stopping the traditional manufacturing equipment. Therefore, the automatic production of the traditional manufacturing equipment which originally needs manual operation is realized under the control of the intelligent controller, and the problem that the traditional manufacturing equipment is suitable for an intelligent production system is solved.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1a is a block diagram of an intelligent chemical engineering control system based on a conventional manufacturing apparatus according to an embodiment of the present application;
fig. 1b is a block diagram of another intelligent chemical control system based on a conventional manufacturing apparatus according to an embodiment of the present application;
FIG. 2 is a schematic view of a stamping apparatus according to an embodiment of the present disclosure;
fig. 3 is a schematic diagram of an intelligent robot according to an embodiment of the present application;
FIG. 4 is a schematic diagram of an overall intelligent control system of an embodiment of the present application;
fig. 5 is a schematic diagram of an intelligent production system according to an embodiment of the present application.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Fig. 1a is a block diagram of an intelligent chemical engineering control system based on a conventional manufacturing apparatus according to an embodiment of the present application.
As shown in fig. 1a, the intelligent control system provided in this embodiment is applied to an intelligent production system, the generation system includes a plurality of traditional manufacturing devices, the intelligent control system includes an intelligent controller 10 and a plurality of sensors 20, and the intelligent control system is respectively connected to the plurality of sensors through signals.
The intelligent controller is provided with a control signal output end 11 and a data interface 12. The data interface is used for connecting an upper computer, and at least one control logic can run in the upper computer.
The sensors are arranged at corresponding positions of the traditional manufacturing equipment and used for detecting the working state and the workpiece position of the traditional manufacturing equipment to obtain corresponding state signals and position signals. The working state here refers to the on state, off state, pause state, running state, etc. of the apparatus. The workpiece position refers to a relative position of a working object of the conventional manufacturing equipment relative to the equipment, such as front, rear, left, right, up, down, and the like, and besides, the relative position actually includes a specific position parameter thereof.
The intelligent controller uploads the state signal and the position signal detected by the sensor to the upper computer through the data interface of the intelligent controller, the upper computer outputs a corresponding control instruction according to a preset control logic of the upper computer, the intelligent controller obtains the corresponding control instruction from the upper computer through the data interface and outputs the control instruction to the control signal input end of the traditional manufacturing equipment through the control signal output end of the intelligent controller, and therefore the traditional manufacturing equipment is enabled to be started, operated, stopped or shut down.
According to the technical scheme, the intelligent chemical control system based on the traditional manufacturing equipment comprises an intelligent controller and a plurality of sensors. The sensor is in signal connection with the intelligent controller and is used for detecting the working state and the workpiece position of the traditional manufacturing equipment to obtain a state signal and a position signal and outputting the state signal and the position signal to the intelligent controller; the intelligent controller is used for uploading the state signal and/or the position signal to the upper computer through the data interface, receiving a control instruction output by the upper computer according to the state signal and/or the position signal, and the control signal output end is used for outputting a control signal; the control signal output end is connected with the control signal input end of the traditional manufacturing equipment, and the control signal is used for starting, running, stopping or stopping the traditional manufacturing equipment. Therefore, the automatic production of the traditional manufacturing equipment which originally needs manual operation is realized under the control of the intelligent controller, and the problem that the traditional manufacturing equipment is suitable for an intelligent production system is solved.
In addition, the intelligent controller is provided with a display 30, as shown in fig. 1 b.
The intelligent control is also used for analyzing and processing the state signals and the position signals so as to obtain state information parameters of the traditional manufacturing equipment, and outputting the state information parameters to a display for displaying, so that a user can read the state information parameters at any time. In addition, the display can also display the corresponding status signal and position signal.
The intelligent controller can be realized by a PLC controller, and can also be realized by a singlechip and corresponding peripheral elements.
When the technical solution of the present application is implemented according to a specific conventional manufacturing apparatus, it can be implemented by the following means, as shown in fig. 2 in particular:
FIG. 2 shows a stamping apparatus with normal operation, which has a separate control box 203 and an oil-way control valve 202, wherein a speed-measuring sensing switch 201 is installed at a crankshaft gear of the stamping apparatus, and is connected to a control system module of the stamping apparatus in the control box through a line (the control module connects an additionally-arranged oil-way valve sensing switch, the speed-measuring sensing switch and a self-contained control system of a punch press for exchanging internal and external data), the oil-way control valve 202 is provided with the sensing switch 201, whether oil-way supply is smooth is determined by means of oil-way flow sensing, and a command received by the speed-measuring switch and the sensing switch is transmitted to the module of the stamping control system, and the system module performs data analysis (analysis of operating parameters of the punch press, analysis data results: ① operating speed of the punch press, ② oil-way flow rate, and stamping times of the ③ punch press) and then transmits the data to a general intelligent control system.
In the application, a die 206 in a working module is provided with an induction positioning system 204 and a detection induction system 205, the accuracy of workpiece positioning is confirmed by utilizing mechanical positioning and induction positioning, a gap with a distance of 2mm is set between a positioning induction switch and the mechanical positioning, and the induction switch is in a good induction positioning state with the distance of 2mm from the workpiece, so that an instruction is transmitted to a stamping control system; the detection and sensing system 205 determines the difference between the workpiece and the programming, the sensing and positioning system 204 completes the command and transmits the command to the stamping control system 203, and the stamping control system 203 analyzes the data to meet the programming parameters and then transmits the command to the general intelligent control system.
The general intelligent control system sends a command to start work and transmits the command to the stamping control system 203 to complete a work cycle, the detection sensing system 205 starts work and transmits data to the stamping control system 203, the data is analyzed and then transmitted to the general intelligent control system, the general intelligent control system analyzes whether the tolerance between a workpiece and a programming gap is in a required range or not and transmits a data command to the intelligent robot, the intelligent robot takes the workpiece down according to the command and places the workpiece in a qualified area, then the workpiece is placed again according to the programming command, and the work cycle is carried out.
Fig. 3 illustrates an intelligent robot for cooperation in the present application, which is not within the scope of the present invention, wherein an intelligent control system 304 connected to the intelligent robot is a part of the present invention.
The intelligent control system is connected with a control system of the intelligent robot, and the intelligent control system is an independent module in the intelligent control system which is connected with the total intelligent control system and the intelligent robot.
The intelligent robot receives the analysis instruction of the total intelligent control system, then takes and places the workpiece, according to the data instruction, the intelligent robot takes and places the workpiece in a qualified area or an unqualified area, then according to the programming instruction, the workpiece is placed again, and the operation is circulated.
Fig. 4 is a general intelligent control system, which is composed of an upper computer 414, a display screen 415 and an antenna 416, wherein the upper computer 414 is connected with the stamping control system 203 in fig. 2, connected with the control system 312 in fig. 3, and separately connected with the stamping control system detection module.
Module data of the stamping control system is transmitted to the master control system, the intelligent control system of the robot transmits the data to the master control system, instructions are respectively transmitted to the stamping control system and the intelligent robot control system through system data analysis, the stamping control system and the intelligent robot control system respectively complete work according to the instructions, and the work is circulated.
The antenna 416 is wirelessly connected with the mobile phone APP or the antenna of the computer for transmitting information, as shown in fig. 5; the master control module is internally provided with a wireless card installation module, and transmits data to a mobile phone APP or a computer end by utilizing network transmission, so that the mobile phone and the computer can operate and remotely operate and monitor.
The general intelligent control system comprises a compatible ERP module and an MES module which are connected with a local area network in a wired mode, and data are summarized to the ERP system and the MES system by the general intelligent control system, so that a manager can analyze and look up the data conveniently.
The embodiments in the present specification are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
While preferred embodiments of the present invention have been described, additional variations and modifications of these embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all such alterations and modifications as fall within the scope of the embodiments of the invention.
Finally, it should also be noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or terminal that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or terminal. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or terminal that comprises the element.
The technical solutions provided by the present invention are described in detail above, and the principle and the implementation of the present invention are explained in this document by applying specific examples, and the descriptions of the above examples are only used to help understanding the method and the core idea of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, there may be variations in the specific embodiments and the application scope, and in summary, the content of the present specification should not be construed as a limitation to the present invention.
Claims (4)
1. The utility model provides an intelligent industry accuse system based on traditional manufacture equipment is applied to intelligent production system, a serial communication port, intelligent industry accuse system includes intelligent control ware and a plurality of sensor, the intelligent control ware is provided with control signal output and data interface, wherein:
the sensor is in signal connection with the intelligent controller and is used for detecting the working state and the workpiece position of the traditional manufacturing equipment to obtain a state signal and a position signal and outputting the state signal and the position signal to the intelligent controller;
the data interface is used for connecting an upper computer;
the intelligent controller is used for uploading the state signal and/or the position signal to the upper computer through the data interface and receiving a control instruction output by the upper computer according to the state signal and/or the position signal, and the control signal output end is configured to output a control signal when the intelligent controller receives the control instruction;
the control signal output end is in signal connection with the control signal input end of the traditional manufacturing equipment, and the control signal is used for enabling the traditional manufacturing equipment to be started, operated, stopped or stopped.
2. The intelligent chemical engineering control system according to claim 1, wherein the intelligent controller is further configured to analyze and process the status signal and the position signal to obtain a status information parameter of the conventional manufacturing equipment.
3. The intelligent chemical control system of claim 2, wherein the intelligent controller is provided with a display, wherein:
the display is used for displaying the state signal, the position signal and/or the state information parameter.
4. The intelligent chemical engineering control system of claim 1, wherein the intelligent controller is a PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911118723.0A CN110794786A (en) | 2019-11-15 | 2019-11-15 | Intelligent chemical engineering control system based on traditional manufacturing equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911118723.0A CN110794786A (en) | 2019-11-15 | 2019-11-15 | Intelligent chemical engineering control system based on traditional manufacturing equipment |
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| CN110794786A true CN110794786A (en) | 2020-02-14 |
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| CN201911118723.0A Pending CN110794786A (en) | 2019-11-15 | 2019-11-15 | Intelligent chemical engineering control system based on traditional manufacturing equipment |
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