CN110789795A - Position debugging system of sealing and cutting machine - Google Patents

Position debugging system of sealing and cutting machine Download PDF

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Publication number
CN110789795A
CN110789795A CN201911097620.0A CN201911097620A CN110789795A CN 110789795 A CN110789795 A CN 110789795A CN 201911097620 A CN201911097620 A CN 201911097620A CN 110789795 A CN110789795 A CN 110789795A
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CN
China
Prior art keywords
sensor
sealing
conveying
translation
programmable controller
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CN201911097620.0A
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Chinese (zh)
Inventor
厉勇
章嘉麟
蔡德旺
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Zhejiang Dingye Machinery Co Ltd
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Zhejiang Dingye Machinery Co Ltd
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Priority to CN201911097620.0A priority Critical patent/CN110789795A/en
Publication of CN110789795A publication Critical patent/CN110789795A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details

Abstract

The invention discloses a position debugging system of a sealing and cutting machine, which adjusts and controls the separation stroke of an upper sealing and cutting piece and a lower sealing and cutting piece through a programmable controller, a sensor and an encoder; the width and the position of a translation mechanism of the conveying table are adjusted and controlled through a programmable controller and an encoder; the conveying mechanism is started and stopped in a delayed manner through a programmable controller and a sensor, so that the adjustment and control of the front and rear margins of the product and the film are realized; the debugging efficiency of sealing and cutting machine is improved on the whole, and the automation level and the production efficiency are improved.

Description

Position debugging system of sealing and cutting machine
Technical Field
The invention relates to the field of product packaging, in particular to a position debugging system of a sealing and cutting machine.
Background
In the film sealing and cutting packaging machine in the prior art, a folded film is conveyed to a film covering device through a film conveying device, the film covering device is provided with a first conveying device, the film covering device opens the film at the upper side and the lower side of the first conveying device to form a U shape, the first conveying device conveys a product to be packaged, and the film is driven to advance by a rear film conveying device; the film and the products are conveyed to a second conveying device at the back, a sealing and cutting mechanism arranged on the second conveying device performs L-shaped sealing and cutting on the film, the film is separated from the film conveying device after the sealing and cutting, and the film and the products are output by the second conveying device.
The current sealing and cutting machine has some problems needing to be optimized:
one, present seal and cut the function that the mechanism does not have the seal cut piece separation distance about debugging, cut the completion back once promptly, seal cut piece can separate to the maximum distance that actuating mechanism limited from top to bottom, when the encapsulation that will pack is cut the product that the specification is less, it is in fact sealed cut piece from top to bottom to be greater than the height of product can, it closes to seal to cut like this and separates the required time shortest after sealing and cutting the completion, can effectively improve the seal efficiency of cutting the product, when the product is carried in batches and is sealed and cut, this efficiency will be enlarged, make can seal more in unit time and cut the packing product, improve production efficiency, bring economic benefits for the user.
The first conveying device comprises blocking pieces on two sides to limit products according to different product widths, and when products with different specifications are conveyed, the width between the blocking pieces on the two sides needs to be adjusted. The stopper that will one side among the prior art is fixed, should keep off the position correspondence that cuts the mechanism with the rear portion seal, guarantee the accuracy of position when the product is carried on rear second conveyor, first conveyor and opposite side keep off to carry out the translation with the mantle device through actuating mechanism and adjust the width, the current machine of this translation adopts the mode of lead screw slider to adjust, but it adopts manual drive's mode, comparatively labouring and inefficiency when the adjustment, the time of shutting down the debugging has been prolonged, be unfavorable for sealing and cut going on fast of packing.
Thirdly, a time difference exists between the conveying of the film and the product, the whole film is driven by the film conveying device to start and stop, the product is conveyed on the first conveying device at intervals, the former product moves in place, and the film conveying device is started to enable the film and the product to synchronously move to the second conveying device for sealing and cutting; at the moment, the film conveying device is in a stop state, the first conveying device runs to the next product to move in place, and the film conveying device is started to enable the film and the product to move synchronously. Because certain allowance is required to be left before and after the sealed and cut film is wrapped on a product, the film can be better shrunk and tightly wrapped outside the product after the thermal shrinkage of a subsequent thermal shrinkage machine is carried out. In the prior art, two sensors are arranged to detect that the front end and the rear end of a product are in place, when the front end is in place, a second conveying device and a film conveying device are started to enable the product and the film to synchronously advance, the front allowance is determined, when the rear end is in place, the second conveying device and the film conveying device are stopped, and the product is stopped to determine the rear allowance; because different products have different sizes and specifications, the size of the allowance to be reserved is different; the allowance size is adjusted in the mode that the sensor position is adjusted in the translation, and then the position of the mobile sensor needs to be disassembled and assembled manually, so that the adjustment precision requirement is high, the efficiency is low, the halt debugging time is prolonged, and the rapid sealing and cutting of the package are not facilitated.
The sealing and cutting machine in the prior art utilizes the PLC technology to control the start and stop of each conveying device, the sealing and cutting mechanism and the driving mechanism, but the three problems are not well solved.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a position debugging system of a sealing and cutting machine, which can enable the sealing and cutting machine to be quickly debugged automatically, reduce the debugging difficulty and improve the efficiency.
The invention provides the following technical scheme: a position debugging system of a sealing and cutting machine comprises a rack, a first conveying table and a second conveying table which are arranged on the rack in a front-back mode, a film conveying mechanism arranged on the side edge of the first conveying table, film covering mechanisms arranged on the upper side and the lower side of the first conveying table, a sealing and cutting mechanism arranged above the second conveying table, a film conveying mechanism arranged on the side edge of the second conveying table, and a programmable controller used for controlling the starting and stopping of the first conveying table, the second conveying table, the film conveying mechanism, the film covering mechanisms, the sealing and cutting mechanisms and the film conveying mechanism;
the sealing and cutting mechanism comprises an upper sealing and cutting part, a lower sealing and cutting part, a driving mechanism, a first sensor and a first encoder, wherein one side of the upper sealing and cutting part and one side of the lower sealing and cutting part are hinged with each other; the programmable controller is used for sending a signal to the first encoder so as to adjust the height of the first sensor; the first sensor is used for feeding back a signal to the programmable controller when the upper sealing cutting piece or the lower sealing cutting piece is separated in place, and the programmable controller feeds back a signal to the driving mechanism to stop;
the first conveying table is arranged on the rack in a translation manner through the translation mechanism, a fixed blocking piece is arranged on the rack, a movable blocking piece is arranged on the first conveying table, and a width space for limiting the material to move on the conveying table is formed above the fixed blocking piece and the movable blocking piece; a second encoder is also included; the programmable controller is used for sending a signal to the second encoder, and the second encoder is used for driving the translation mechanism to work so as to adjust the translation distance of the first conveying table and further adjust the width between the stopper and the movable stopper;
a front in-place sensor for detecting the in-place of the front end of the product and a rear in-place sensor for detecting the in-place of the rear end of the product are arranged on the side edge of the outlet end of the first conveying table, and the programmable controller is used for sending a delay signal to the film conveying mechanism and the second conveying table; when the front-end in-place sensor detects that the front end of the product conveyed by the second conveying table is in place, a signal is sent to the programmable controller, and the programmable controller feeds back the signal to the film conveying mechanism for delayed starting; when the rear in-place sensor detects that the rear end of the product conveyed by the second conveying table is in place, a signal is sent to the programmable controller, and the programmable controller feeds back the signal to the film conveying mechanism and the second conveying table to carry out delay stop.
As an improvement, the first sensor passes through elevating system and moves about, elevating system includes elevator motor, crane, mounting bracket, the mounting bracket is installed in the frame, the crane passes through the track setting that can slide from top to bottom on the mounting bracket, first sensor is installed on the crane, elevator motor is external to be connected first lead screw, this first lead screw carries out the rotation drive with crane swivelling joint and goes up and down, first encoder and elevator motor communication connection for driving elevator motor opens and stops.
As an improvement, the first encoder is an encoding wheel, the encoding wheel and the first screw rod synchronously rotate, two symmetrical first gaps are arranged on the encoding wheel, a second sensor is arranged below the encoding wheel and used for detecting the rotation condition of the encoding wheel, and the second sensor corresponds to the first gaps every 180 degrees.
As an improvement, the upper part and the lower part of the mounting rack are respectively provided with a third sensor and a fourth sensor, and the third sensor and the fourth sensor are used for detecting the limit positions of the vertical movement of the lifting rack.
As an improvement, the translation mechanism comprises a translation motor, a second lead screw and a translation frame, a first conveying platform is arranged on the translation frame, the translation motor is connected with the second lead screw for driving, the second lead screw is connected with the translation frame in a rotating mode for rotationally driving and translating, and a second encoder is in communication connection with the translation motor and used for driving the translation motor to start and stop.
As an improvement, the second encoder is an encoding wheel, the encoding wheel and the second screw rod rotate synchronously, the encoding wheel is provided with two symmetrical second notches, a fifth sensor is arranged on the side corresponding to the encoding wheel, and the fifth sensor is used for detecting the rotation condition of the encoding wheel, namely the fifth sensor corresponds to the second notch every 180 degrees.
As an improvement, a sixth sensor and a seventh sensor are arranged on the rack in the moving direction of the translation frame, and the sixth sensor and the seventh sensor are used for detecting the left limit position and the right limit position of the horizontal movement of the translation frame.
As an improvement, the translation mechanism further comprises a transverse shaft arranged in parallel with the second screw rod and a shaft sleeve sleeved on the transverse shaft and used for horizontal sliding, and the shaft sleeve is arranged on the translation frame to perform synchronous movement.
As an improvement, the rear in-place sensor is arranged closer to the second conveying table than the front in-place sensor; and the front in-place sensor and the rear in-place sensor are movably arranged on the first conveying table up and down through a mounting plate.
As an improvement, the programmable controller comprises a touch screen for interacting with the outside or comprises a screen and buttons for interacting with the outside.
The invention has the beneficial effects that:
one, through the cooperation of programmable controller and first sensor, the user can be corresponding the height of opening of the product height specification setting upper and lower seal cutting piece of the packing of will sealing and cutting, first sensor adjustment promptly to corresponding height, when the separation stroke of upper and lower seal cutting piece arrived first sensor, the seal cutting piece about feedback signal stops, make it can carry out the motion with minimum stroke, the required time of whole seal cutting action of effectual reduction, the efficiency of packing is carried to the improvement product, and then the output is improved, bring better economic benefits. Carry out the high activity control of first sensor through first encoder, the accuracy of the adjustment of effectual assurance first sensor position makes the adjustment of sealing and cutting piece stroke more accurate stable, guarantees the effect of debugging and transport.
Through the cooperation of the programmable controller and the second encoder, a user can set the width between the fixed stopper and the movable stopper corresponding to the width specification of a product to be sealed and cut and packaged, and the automatic width adjustment mode is adopted, so that manual adjustment is not needed, labor is saved and accuracy is improved, and the efficiency of stopping and adjusting is improved. The horizontal movement control of the translation mechanism is carried out through the second encoder, the accuracy of position adjustment is effectively guaranteed, the conveying of products is orderly and stably, and the debugging and conveying effects are guaranteed.
Thirdly, through the cooperation of the programmable controller and the front and back in-place sensors, a user can determine the front and back margins to be reserved on the film according to the specification of a product to be sealed, cut and packaged, then input delay time through the programmable controller, and when the sensor senses that the product is in place, the product is driven by the first conveying table to continuously travel for a certain distance to reach the required length position through delayed opening or stopping, so that the control of the front and back margins is realized, namely the front and back sealing and cutting lengths are automatically adjusted; in the face of products with different specifications, the distance of advancing can be correspondingly controlled by debugging the delay time, the control on the size of the allowance is realized, the adjustment of the allowance is not needed by adjusting the position of the sensor like the prior art, the debugging time is effectively reduced, the production efficiency is improved, and the debugging is more accurate.
Drawings
FIG. 1 is a schematic perspective view of a sealing and cutting machine according to the present invention.
FIG. 2 is a schematic perspective view of the sealing and cutting machine of the present invention in another direction.
Fig. 3 is a schematic perspective view of the sealing and cutting mechanism of the sealing and cutting machine of the present invention.
Fig. 4 is an enlarged view at M in fig. 3.
Fig. 5 is a schematic perspective view of the sealing and cutting machine of the present invention after a part of the parts are removed from the first conveying table.
Fig. 6 is a schematic perspective view of the sealing and cutting machine of the present invention in another direction after removing part of the components at the first conveying table.
Fig. 7 is an enlarged view of fig. 1 at N.
Detailed Description
The following detailed description of specific embodiments of the invention refers to the accompanying drawings.
Fig. 1, 2, 3, 4, 5, 6, and 7 show a position adjustment system of a sealing and cutting machine according to an embodiment of the present invention. The film cutting machine comprises a rack 0, a first conveying platform 1 and a second conveying platform 2 which are arranged in a front-back manner on the rack 0, a film conveying mechanism 01 arranged on the side edge of the first conveying platform 1, film covering mechanisms 3 arranged on the upper side and the lower side of the first conveying platform 1, a sealing and cutting mechanism 4 arranged above the second conveying platform 2, a film conveying mechanism 5 arranged on the side edge of the second conveying platform 2, and a programmable controller 6 for controlling the start and stop of the first conveying platform 1, the second conveying platform 2, the film conveying mechanism 01, the film covering mechanisms 3, the sealing and cutting mechanism 4 and the film conveying mechanism 5;
the sealing and cutting mechanism 4 comprises an upper sealing and cutting piece 41, a lower sealing and cutting piece 42, a driving mechanism 43, a first sensor a5 and a first encoder a6, wherein one side of the upper sealing and cutting piece 41 and one side of the lower sealing and cutting piece 42 are hinged with each other, the driving mechanism is used for driving the upper sealing and cutting piece 41 and the lower sealing and cutting piece 42 to be folded and separated, and the first sensor a5 is movably arranged on the machine frame 0 up and down and is controlled by the first encoder a6 to move up and down; the programmable controller 6 is used for sending a signal to the first encoder a6 so as to adjust the height of the first sensor a 5; the first sensor a5 is used for detecting that when the upper seal cutter 41 or the lower seal cutter 42 is separated into positions, a signal is fed back to the programmable controller 6, and the programmable controller 6 feeds back a signal to the driving mechanism 43 to stop;
the first conveying table 1 is arranged on the frame 0 in a translation mode through a translation mechanism b2, a fixed stopper b3 is arranged on the frame 0, a movable stopper b4 is arranged on the first conveying table 1, and the fixed stopper b3 and the movable stopper b4 form a width space which limits the traveling of materials on the conveying table 1 above the first conveying table 1; a second encoder b 6; the programmable controller 6 is used for sending a signal to the second encoder b6, and the second encoder b6 is used for driving the translation mechanism b2 to work so as to adjust the translation distance of the first conveying table 1 and further adjust the width between the fixed stopper b3 and the movable stopper b 4;
a front in-place sensor c11 for detecting the in-place of the front end of the product and a rear in-place sensor c12 for detecting the in-place of the rear end of the product are arranged on the side edge of the outlet end of the first conveying table 1, and the programmable controller 6 is used for sending a delay signal to the film conveying mechanism 5 and the second conveying table 2; when the front-in-place sensor c11 detects that the front end of the product conveyed by the second conveying table 2 is in place, a signal is sent to the programmable controller 6, and the programmable controller 6 feeds back the front end of the product to the film conveying mechanism 5 for delayed start; when the rear in-place sensor c12 detects that the rear end of the product conveyed by the second conveying table 2 is in place, a signal is sent to the programmable controller 6, and the programmable controller 6 feeds back to the film conveying mechanism 5 and the second conveying table 2 for delayed stop.
As shown in fig. 1 and 2, when the present invention is used, the present invention is preferably applied to a film sealing and cutting packaging machine independently developed by the applicant, which adopts a whole cylinder of a film in a folded state, places the film on a film feeding mechanism 01 at the side, the film is conveyed downwards to a first conveying platform 1, the folded film passes through a pair of triangular plates (namely, a film covering mechanism 3) respectively arranged at the upper side and the lower side of the first conveying platform 1, and is adjusted to advance in the same direction as the first conveying platform 1, the folded film is also unfolded by the upper triangular plate and the lower triangular plate to form a U shape in a side-placed manner, the film is driven to advance by a film conveying mechanism 5, and products on the first conveying platform 1 independently advance; the outlet end of the first conveying platform 1 is connected with the second conveying platform 2, a certain gap is reserved between the outlet end of the first conveying platform and the second conveying platform, and a lower film penetrates out; after the films which are laterally placed in the U shape above and below and the products are conveyed to the second conveying table 2 to be in place, the second conveying table 2 stops, the sealing and cutting mechanism 4 is folded to carry out hot sealing, the U-shaped films are adopted at the position, so that the sealing and cutting mechanism 4 adopts L-shaped sealing and cutting, namely the films on the side edge and the rear edge of the products are sealed and cut during folding, and the film in the front edge of the products is already finished when the previous product is sealed and cut; after the sealing and cutting, the films on the side and rear edges are cut off, and the products with the interior are again conveyed by the second conveying table 2.
In the specific conveying process, the film is continuously conveyed to the second conveying platform 2, the products on the first conveying platform 1 are conveyed at intervals, so that the film conveying mechanism 5 and the film processing are stopped after the product seal at the second conveying platform 2 is cut and before the product on the next first conveying platform 1 is not in place. The user can confirm the front and back allowance of the film according to the specification of the product to be sealed and cut, then the allowance value is input through the programmable controller 6, and the programmable controller 6 can feed back a signal to the film conveying mechanism 5 or/and the second conveying platform 2 according to the delay time corresponding to the allowance value. When the product reaches the front in-place sensor 11, the front in-place sensor 11 feeds back a signal to the programmable controller 6, the programmable controller 6 feeds back a signal to the film conveying mechanism 5 according to the delay time corresponding to the allowance, namely, after the product advances for the delay time again, the film conveying mechanism 5 is started, the film and the product start to advance synchronously, and at the moment, the front allowance is the set allowance. When the rear end of the product reaches the rear in-place sensor 12 (at this time, the product and the film enter the range of the second conveying table 2 for conveying), the rear in-place sensor 12 feeds back a signal to the programmable controller 6, the programmable controller 6 feeds back a signal to the film conveying mechanism 5 and the second conveying table 2 according to the delay time corresponding to the allowance, namely, the film conveying mechanism 5 and the second conveying table 2 stop after the product travels for the delay time again, and the rear allowance is the set allowance at this time.
Under such embodiment, the user need not carry out the control of surplus through loaded down with trivial details adjustment sensor's position again, but relies on programmable controller 6 to open according to the surplus time delay feedback of setting for and stops, relies on the transport characteristic of seal cutting machine itself to accomplish the corresponding adjustment of surplus, has improved the level of automatic debugging, and the time of effectual reduction debugging improves production efficiency to debug more accurate. The residual control during the product conveying on the structure is realized by the existing and perfect functions of the programmable controller 6, so that the debugging is simpler and more convenient, and the cost is better controlled.
Before the beginning of the sealing and cutting of the product conveying, through the arrangement of the first sensor a5 and the cooperation of the programmable controller 6, a user can input height data corresponding to the product and adjust the first sensor a5 to a corresponding height, the adjustment of the height is accurately finished through the first encoder a6, and the accuracy of the position of the first sensor a5 is ensured; when the upper sealing and cutting piece 41 and the lower sealing and cutting piece 42 are separated to the first sensor a5 after sealing and cutting, the first sensor a5 senses and feeds back a signal to the programmable controller 6, and the programmable controller 6 feeds back a signal to the driving mechanism 43 to stop, so that the upper sealing and cutting piece 41 and the lower sealing and cutting piece 42 stay at the most suitable stroke height corresponding to a product, the stroke is as short as possible, the time required by the whole sealing and cutting movement is reduced, the processing amount in unit time is increased, the yield is increased, and economic benefits are brought to users.
Before the sealing and cutting of the product conveying is started, a user can input width data corresponding to the product through the programmable controller 6, the second encoder b6 drives the translation mechanism b2 to work so as to adjust the translation distance of the first conveying table 1, the width between the fixed stopper b3 and the movable stopper b4 is made to be equal to the width of the product, the adjustment of the width is accurately finished through the second encoder b6, and the accuracy of the width is guaranteed; the automatic adjustment mode overcomes the defects of complexity and labor of the original manual hand-operated adjustment translation mechanism b2, the position is accurate, the product is not required to be conveyed and debugged, and the efficiency of stopping and adjusting is improved; the accurate position adjustment also ensures the orderly and stable conveying of the products.
As an improved specific embodiment, the first sensor a5 moves up and down through a lifting mechanism a50, the lifting mechanism a50 includes a lifting motor a51, a lifting frame a52 and a mounting frame a53, the mounting frame a53 is mounted on the rack 0, the lifting frame a52 is arranged on the mounting frame a53 in a manner of sliding up and down through a rail, the first sensor a5 is mounted on the lifting frame a52, the lifting motor a51 is externally connected with the first lead screw a54, the first lead screw a54 is rotationally connected with the lifting frame a52 to be rotationally driven to lift, and the first encoder a6 is in communication connection with the lifting motor a51 and used for driving the starting and stopping of the lifting motor a 51.
As shown in fig. 3 and 4, the lifting motor a51 and the lifting frame a52 are arranged through the mounting frame a53, the lifting frame a52 and the mounting frame a53 are connected with each other in a manner of sliding up and down through a vertical sliding block and a sliding rail, the lifting motor a51 drives the first lead screw a54 to rotate, so that the lifting frame a52 on the lifting frame a52 moves up and down, the lifting motor a51 and the first lead screw a54 move accurately by means of accurate control of the first encoder a6, and the accuracy of the lifting height of the first sensor a5 is guaranteed.
As a modified specific embodiment, the first encoder a6 is an encoding wheel, the encoding wheel rotates synchronously with the first lead screw a54, two symmetrical first notches a61 are arranged on the encoding wheel, a second sensor a62 is arranged below the encoding wheel, and the second sensor a62 is used for detecting the rotation condition of the encoding wheel, namely, the second sensor a62 corresponds to the first notches a61 every 180 degrees.
As shown in fig. 4, the encoding wheel is specifically adopted, and the rotation angle of the encoding wheel is matched with the rotation angles of the lifting motor a51 and the first lead screw a54, so that the first sensor a5 can be accurately lifted and lowered; furthermore, two symmetrical first gaps a61 are arranged, the second sensor a62 corresponds to the first gap a61 once every time the coding wheel rotates 180 degrees, so that the second sensor a62 can accurately feed back the number of rotation turns of the coding wheel, or the number of rotation turns of the coding wheel can be well controlled by the cooperation of the second sensor a62 and the programmable controller 6, the distance of half-turn rotation or one turn of lifting rack a52 which can be lifted by the first screw rod a54 is set during design, and accurate control of height lifting is achieved.
As a modified embodiment, the upper and lower portions of the mounting block a53 are respectively provided with a third sensor a531 and a fourth sensor a532, and the third sensor a531 and the fourth sensor a532 are used for detecting the extreme positions of the crane a52 moving up and down.
As shown in fig. 4, by the arrangement of the third sensor a531 and the fourth sensor a532, a signal can be fed back to stop lifting, and the limit position of the lifting frame a52 moving up and down can be limited, so that a user cannot improperly debug the first sensor a5 due to misoperation; taking the embodiment of the figure as an example, the first sensor a5 senses the position of the lower seal cutter 42, if the debugging stroke is too small, the product is blocked, the normal operation of the seal cutter is affected, or the film and the product can be squeezed between the first conveyor belt 1 and the second conveyor belt 2 to be disordered and even the machine is damaged, and the upper third sensor a531 is arranged to limit the upper limit position, so that the stroke is not too small, and the normal separation of the upper seal cutter 41 and the lower seal cutter 42 is ensured. While the lower fourth sensor a532 defines a lower limit position corresponding to the maximum position at which the upper and lower seal cutters 41, 42 are driven apart by the drive mechanism 43, which may be designated as the home position of the first sensor a5, which may facilitate the user in resetting the commissioning machine.
As a modified embodiment, the mounting bracket a53 is provided with a vertical first waist-shaped hole a533, and the third sensor a531 and the fourth sensor a532 are detachably disposed in the first waist-shaped hole a533 for adjusting the vertical position.
As shown in fig. 4, the first waist-shaped hole a533 is provided to facilitate debugging of the third sensor a531 and the fourth sensor a532, upper and lower limit positions are defined at two ends of the first waist-shaped hole a533, and a user can debug the two sensors further toward the middle part, so as to reduce the position where the two sensors can move up and down, and meet the specific use requirement of the user.
As a modified embodiment, the upper seal cutter 41 or the lower seal cutter 42 has an extension plate 411, and the extension plate 411 is used for detecting the position of the upper seal cutter 41 or the lower seal cutter 42 corresponding to the first sensor a 5.
As shown in fig. 3 and 4, the upper sealing and cutting piece 41 or the lower sealing and cutting piece 42 has a larger structure and smaller reserved space; therefore, the extension plate 411 is led out, and is used corresponding to the first sensor a5 arranged outside, so that the space is reasonably utilized, and the arrangement of the first sensor a5, the first encoder a6 and the lifting mechanism a50 is facilitated.
As a modified specific embodiment, the translation mechanism b2 includes a translation motor b21, a second lead screw b22 and a translation frame b23, the first conveying table 1 is disposed on the translation frame b23, the translation motor b21 is connected with the second lead screw b22 for driving, the second lead screw b22 is rotationally connected with the translation frame b23 for rotationally driving and translating, and the second encoder b6 is communicatively connected with the translation motor b21 for driving the start and stop of the translation motor b 21.
As shown in fig. 5 and 6, the translation motor b21 drives the second lead screw b22 to rotate, so that the translation frame b23 rotationally matched with the second lead screw b22 moves horizontally, and the translation motor b21 and the second lead screw b22 move accurately under the accurate control of the second encoder b6, thereby ensuring that the translation frame b23 and the first conveying table 1 thereon move accurately.
As a modified specific embodiment, the second encoder b6 is an encoder wheel which rotates synchronously with the second lead screw b22, two symmetrical second notches b61 are arranged on the encoder wheel, a fifth sensor b62 is arranged on the side corresponding to the encoder wheel, and the fifth sensor b62 is used for detecting the rotation of the encoder wheel, that is, the fifth sensor b62 corresponds to the second notch b61 every 180 degrees.
As shown in fig. 6, the encoding wheel is specifically adopted, and the rotation angle of the encoding wheel is matched with the rotation angles of the translation motor b21 and the second screw rod b22, so that the translation frame b23 can be accurately moved horizontally; furthermore, two symmetrical second notches b61 are arranged, so that the fifth sensor b62 corresponds to the second notch b61 once every time the encoding wheel rotates 180 degrees, the number of rotation turns of the encoding wheel can be accurately fed back by the fifth sensor b62, or the number of rotation turns of the encoding wheel can be well controlled by the cooperation of the fifth sensor b62 and the programmable controller 6, and the distance of half-turn rotation or one-turn translation frame b23 which can be moved by the second lead screw b22 is set during design, so that accurate control of horizontal movement is realized.
As a modified specific embodiment, a sixth sensor b231 and a seventh sensor b232 are arranged on the frame 0 in the moving direction of the translation rack b23, and the sixth sensor b231 and the seventh sensor b232 are used for detecting the left and right limit positions of the horizontal movement of the translation rack b 23.
As shown in fig. 5 and 6, through the arrangement of the sixth sensor b231 and the seventh sensor b232, signals can be fed back to stop translation, and the limit position of the left and right movement of the translation frame b23 can be limited, so that a user cannot cause collision and damage between structures due to improper debugging of the translation frame b23 caused by misoperation; if the debugging stroke is too small, the fixed stopper b3 and the movable stopper b4 collide with each other or block the conveying of large-size products, parts can be damaged or the normal operation conveying is influenced, the sixth sensor b231 is arranged to limit the farthest moving limit position, and the distance between the fixed stopper b3 and the movable stopper b4 is not too small. And the seventh sensor b232 on the other side defines the nearest movement limit position corresponding to the maximum width position of the separation of the fixed stopper b3 and the movable stopper b4, which can be designated as the origin initial position of the first feeding table 1, which can facilitate the user to reset the debugging machine.
As a modified embodiment, a horizontal second waist-shaped hole b233 is formed in the frame 0, and the sixth sensor b231 and the seventh sensor b232 are detachably disposed in the second waist-shaped hole b233 for left-right position adjustment.
As shown in fig. 5 and 6, the second kidney-shaped hole b233 is provided to facilitate debugging of the sixth sensor b231 and the seventh sensor b232, and a user can change the debugging stroke of the first conveying table 1 by debugging the positions of the two sensors to meet the specific use requirement of the user.
As a modified embodiment, the translating mechanism b2 further includes a transverse shaft b24 parallel to the second lead screw b22, and a shaft sleeve b25 sleeved on the transverse shaft b24 for horizontal sliding, and the shaft sleeve b25 is disposed on the translating frame b23 for synchronous movement.
As shown in fig. 5 and 6, it is preferable that a horizontal shaft b24 is provided at each side of the second lead screw b22, and the first transporting table 1 can be supported well to perform stable horizontal movement in cooperation with the bushing b 25; the shaft sleeve b25 and the transverse shaft b24 can adopt bearings for rolling friction, so that the flexibility is improved, and the abrasion is reduced; of course, the user can flexibly set the number of the transverse shafts b24 and the second screw rods b22 according to the needs, and the first conveying table 1 can be stably supported.
As a modified embodiment, a stop b26 for limiting the sliding limit position of the shaft sleeve b25 is sleeved on the transverse shaft b 24.
As shown in fig. 5 and 6, in order to protect the horizontal debugging of the first conveying table 1 from excessive structure collision, the sixth sensor b231 and the seventh sensor b232 are provided, and the stopper b26 is arranged to serve as a rigid structure stop when the shaft sleeve b25 moves, so that the structure collision caused by excessive movement can be effectively prevented; and if the block b26 and the sleeve b25 are damaged, the replacement cost is lower.
As a modified embodiment, the rear reach sensor c12 is disposed closer to the second conveying table 2 than the front reach sensor c 11; and the front position sensor c11 and the rear position sensor c12 are provided on the first transporting table 1 movably up and down through a mounting plate c 14.
As shown in fig. 1 and 7, when the sealing and cutting machine is used, the sealing and cutting position of the sealing and cutting mechanism 4 for the rear film of the product is located at the inlet end of the second conveying table 2, that is, the seal is located at the inlet end of the second conveying table 2 after the previous film is sealed and cut, and the front in-place sensor c11 is arranged far away, so that a sufficient distance can be provided for the product to continuously travel to the seal at the front end of the film, and a user can select the front allowance as required. And the product and the film pass through the sealing and cutting position and stop after the back allowance, so that the arrangement position of the back in-place sensor c12 can also meet the requirement of sufficient distance travel, and a user can conveniently select the back allowance according to the requirement. The arrangement of the mounting plate c14 is that the front in-place sensor c11 and the rear in-place sensor c12 provide the function of adjusting the positions up and down, although the adjustment of the front and rear positions is not needed, the sensing requirements of products with different heights can be better matched after the function of adjusting the positions up and down is added, and the adjustment can be carried out according to the actual requirements of users.
As a modified embodiment, the front reach sensor c11 and the rear reach sensor c12 are provided in pairs on both sides of the first conveying table 1.
As shown in fig. 1, when a product with a certain width is conveyed, the paired sensors on the two sides can sense the product, so that the function is realized, and the temporary normal use is not influenced even if one side fails.
As a modified embodiment, the first conveying table 1 has a side bracket c13, and the front position sensor c11 and the rear position sensor c12 are movably arranged on the side bracket c13 up and down through a mounting plate c 14; the mounting plate c14 is L-shaped, the front position sensor c11 and the rear position sensor c12 are arranged on one L-shaped side of the mounting plate c14 and are kept parallel to the conveying surface of the first conveying table 1, the other L-shaped side of the mounting plate c14 is arranged on the side edge of the side bracket c13, and a vertical third kidney-shaped hole c15 is formed for detachable installation through a fastener.
As shown in fig. 7, the structure of the mounting plate c14 is well adapted to the side edge of the side bracket c13, so as to ensure the mounting stability, and in a general state, the upper part of the "L" shape of the mounting plate c14 is supported on the upper surface of the side bracket c13, so as to keep the structure stable, and the front position sensor c11 and the rear position sensor c12 are also kept parallel to the conveying surface of the first conveying table 1; when the height needs to be adjusted, the vertical third waist-shaped hole c15 is arranged on the side edge, the fastener is loosened to adjust up and down, and the fastener is screwed after the adjustment is completed, so that the adjustment is facilitated.
When the invention is implemented, each sensor can adopt a photoelectric sensor, the cost is lower, and the condition that the parts are sensed by the sensors when in place is well met.
As a modified embodiment, the programmable controller 6 includes a touch screen for interacting with the outside, or includes a screen and buttons for interacting with the outside.
As shown in fig. 1 and 2, the programmable controller 6 can implement a control function by using the prior art, such as a storage function, which records and stores the previous input specification of the user, and can be directly called for use later, so as to facilitate the adjustment of the front margin and the rear margin; on the aspect of external interaction, the touch screen can be optimized, so that the cleanness of the outside of the sealing and cutting machine is ensured, and the layout of multiple keys in the original control of the sealing and cutting machine is reduced; of course, the original mode of adding keys on the screen can be adopted, and a good input function can be realized; the user adjusts the front and rear margin information through the above embodiment, and makes the programmable controller 6 send a signal to perform start and stop adjustment of each mechanism; adjusting the height information, and enabling the programmable controller 6 to send a signal to adjust the height of the first sensor a 5; the width information is adjusted to cause the programmable controller 6 to send a signal to adjust the horizontal position of the first conveyance table 1.
The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.

Claims (10)

1. The utility model provides a position debugging system of sealing and cutting machine which characterized in that: the film cutting machine comprises a rack (0), a first conveying platform (1) and a second conveying platform (2) which are arranged on the rack (0) in a front-back manner, a film conveying mechanism (01) arranged on the side edge of the first conveying platform (1), film covering mechanisms (3) arranged on the upper side and the lower side of the first conveying platform (1), a sealing and cutting mechanism (4) arranged above the second conveying platform (2), a film conveying mechanism (5) arranged on the side edge of the second conveying platform (2), and a programmable controller (6) for controlling the start and stop of the first conveying platform (1), the second conveying platform (2), the film conveying mechanism (01), the film covering mechanisms (3), the sealing and cutting mechanism (4) and the film conveying mechanism (5);
the sealing and cutting mechanism (4) comprises an upper sealing and cutting piece (41) and a lower sealing and cutting piece (42) which are hinged to each other at one side, a driving mechanism (43) for driving the upper sealing and cutting piece (41) and the lower sealing and cutting piece (42) to close and separate, and further comprises a first sensor (a5) and a first encoder (a6), wherein the first sensor (a5) is movably arranged on the rack (0) up and down and is controlled by the first encoder (a6) to move up and down; the programmable controller (6) is used for sending a signal to the first encoder (a6) so as to adjust the height of the first sensor (a 5); the first sensor (a5) is used for detecting that a signal is fed back to the programmable controller (6) when the upper seal cutter (41) or the lower seal cutter (42) is separated in place, and the programmable controller (6) feeds back a signal to the driving mechanism (43) for stopping;
the first conveying platform (1) is arranged on a rack (0) in a translation mode through a translation mechanism (b2), a fixed stopper (b3) is arranged on the rack (0), a movable stopper (b4) is arranged on the first conveying platform (1), and a width space for limiting the materials to move on the conveying platform (1) is formed above the first conveying platform (1) by the fixed stopper (b3) and the movable stopper (b 4); further comprising a second encoder (b 6); the programmable controller (6) is used for sending a signal to the second encoder (b6), the second encoder (b6) is used for driving the translation mechanism (b2) to work so as to adjust the translation distance of the first conveying table (1), and further adjust the width between the fixed stopper (b3) and the movable stopper (b 4);
a front in-place sensor (c11) for detecting the in-place of the front end of the product and a rear in-place sensor (c12) for detecting the in-place of the rear end of the product are arranged on the side edge of the outlet end of the first conveying table (1), and the programmable controller (6) is used for sending a delay signal to the film conveying mechanism (5) and the second conveying table (2); when the front in-place sensor (c11) detects that the front end of the product conveyed by the second conveying table (2) is in place, a signal is sent to the programmable controller (6), and the programmable controller (6) feeds back to the film conveying mechanism (5) for delayed start; when the rear in-place sensor (c12) detects that the rear end of the product conveyed by the second conveying table (2) is in place, a signal is sent to the programmable controller (6), and the programmable controller (6) feeds back the film conveying mechanism (5) and the second conveying table (2) to stop in a delayed mode.
2. The position debugging system of sealing and cutting machine according to claim 1, characterized in that: first sensor (a5) carries out activity from top to bottom through elevating system (a50), elevating system (a50) includes elevator motor (a51), crane (a52), mounting bracket (a53), mounting bracket (a53) are installed in frame (0), crane (a52) can slide setting up on mounting bracket (a53) from top to bottom through the track, first sensor (a5) is installed on crane (a52), elevator motor (a51) is external connection first lead screw (a54), this first lead screw (a54) carries out the rotation drive with crane (a52) swivelling joint and goes up and down, first encoder (a6) and elevator motor (a51) communication connection for the start-stop of drive elevator motor (a 51).
3. The position debugging system of sealing and cutting machine according to claim 2, characterized in that: the first encoder (a6) is an encoding wheel which rotates synchronously with the first screw rod (a54), two symmetrical first notches (a61) are arranged on the encoding wheel, a second sensor (a62) is arranged below the encoding wheel, and the second sensor (a62) is used for detecting the rotation condition of the encoding wheel, namely, the second sensor (a62) corresponds to the first notch (a61) every 180 degrees.
4. The position debugging system of sealing and cutting machine as claimed in claim 2 or 3, wherein: the upper part and the lower part of the mounting rack (a53) are respectively provided with a third sensor (a531) and a fourth sensor (a532), and the third sensor (a531) and the fourth sensor (a532) are used for detecting the limit position of the up-and-down movement of the lifting rack (a 52).
5. The position debugging system of sealing and cutting machine as claimed in claim 1, 2 or 3, wherein: the translation mechanism (b2) comprises a translation motor (b21), a second screw rod (b22) and a translation frame (b23), the first conveying table (1) is arranged on the translation frame (b23), the translation motor (b21) is connected with the second screw rod (b22) to drive, the second screw rod (b22) is rotationally connected with the translation frame (b23) to drive the translation, and the second encoder (b6) is in communication connection with the translation motor (b21) and used for driving the translation motor (b21) to start and stop.
6. The position debugging system of sealing and cutting machine as claimed in claim 5, wherein: the second encoder (b6) is an encoding wheel which rotates synchronously with the second screw rod (b22), two symmetrical second notches (b61) are arranged on the encoding wheel, a fifth sensor (b62) is arranged on the side corresponding to the encoding wheel, and the fifth sensor (b62) is used for detecting the rotation condition of the encoding wheel, namely, the fifth sensor (b62) corresponds to the second notch (b61) every 180 degrees.
7. The position debugging system of sealing and cutting machine as claimed in claim 5, wherein: and a sixth sensor (b231) and a seventh sensor (b232) are arranged on the rack (0) in the moving direction of the translation frame (b23), and the sixth sensor (b231) and the seventh sensor (b232) are used for detecting the left and right limit positions of the horizontal movement of the translation frame (b 23).
8. The position debugging system of sealing and cutting machine as claimed in claim 5, wherein: the translation mechanism (b2) further comprises a transverse shaft (b24) arranged in parallel with the second screw rod (b22) and a shaft sleeve (b25) sleeved on the transverse shaft (b24) and horizontally sliding, and the shaft sleeve (b25) is arranged on the translation frame (b23) to synchronously move.
9. The position debugging system of sealing and cutting machine as claimed in claim 1, 2 or 3, wherein: the rear position sensor (c12) is arranged closer to the second conveying table (2) than the front position sensor (c 11); and the front position sensor (c11) and the rear position sensor (c12) are arranged on the first conveying table (1) in a way of moving up and down through a mounting plate (c 14).
10. The position debugging system of sealing and cutting machine as claimed in claim 1, 2 or 3, wherein: the programmable controller (6) comprises a touch screen for interacting with the outside or comprises a screen and buttons for interacting with the outside.
CN201911097620.0A 2019-11-11 2019-11-11 Position debugging system of sealing and cutting machine Pending CN110789795A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911097620.0A CN110789795A (en) 2019-11-11 2019-11-11 Position debugging system of sealing and cutting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911097620.0A CN110789795A (en) 2019-11-11 2019-11-11 Position debugging system of sealing and cutting machine

Publications (1)

Publication Number Publication Date
CN110789795A true CN110789795A (en) 2020-02-14

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201911097620.0A Pending CN110789795A (en) 2019-11-11 2019-11-11 Position debugging system of sealing and cutting machine

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Country Link
CN (1) CN110789795A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111169713A (en) * 2020-03-03 2020-05-19 浙江鼎业机械设备有限公司 Lower box sealing mechanism of box unpacking machine
CN111453051A (en) * 2020-04-08 2020-07-28 杭州旗芳实业有限公司 Steel plate film laminating assembly line capable of automatically adjusting film laminating width
CN113335650A (en) * 2021-06-17 2021-09-03 欧华包装设备(河源)有限公司 Product edge sealing and packaging method of edge sealing machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111169713A (en) * 2020-03-03 2020-05-19 浙江鼎业机械设备有限公司 Lower box sealing mechanism of box unpacking machine
CN111453051A (en) * 2020-04-08 2020-07-28 杭州旗芳实业有限公司 Steel plate film laminating assembly line capable of automatically adjusting film laminating width
CN111453051B (en) * 2020-04-08 2021-07-13 山东嘉隆新型材料有限公司 Steel plate film laminating assembly line capable of automatically adjusting film laminating width
CN113335650A (en) * 2021-06-17 2021-09-03 欧华包装设备(河源)有限公司 Product edge sealing and packaging method of edge sealing machine
CN113335650B (en) * 2021-06-17 2022-08-05 欧华包装设备(河源)有限公司 Product edge sealing and packaging method of edge sealing machine

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