CN110789265A - Method for making various artistic pattern decorations embossed on white porcelain plate - Google Patents
Method for making various artistic pattern decorations embossed on white porcelain plate Download PDFInfo
- Publication number
- CN110789265A CN110789265A CN201810874142.9A CN201810874142A CN110789265A CN 110789265 A CN110789265 A CN 110789265A CN 201810874142 A CN201810874142 A CN 201810874142A CN 110789265 A CN110789265 A CN 110789265A
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- CN
- China
- Prior art keywords
- machine tool
- porcelain plate
- blank
- embossing
- artistic
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0446—Ornamental plaques, e.g. decorative panels, decorative veneers bearing graphical information
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/22—Removing surface-material, e.g. by engraving, by etching
- B44C1/225—Removing surface-material, e.g. by engraving, by etching by engraving
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C5/00—Processes for producing special ornamental bodies
- B44C5/04—Ornamental plaques, e.g. decorative panels, decorative veneers
- B44C5/0438—Ornamental plaques, e.g. decorative panels, decorative veneers containing stone elements
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention provides a manufacturing method for embossing various artistic pattern decorations on a white porcelain plate, which has the advantages of solving the problems of high cost, low benefit, small single product, low repetition rate and high loss of manual embossing, efficiently promoting the operation process of engraving the porcelain plate, solving the heavy manual labor intensity, injecting new powerful power for the art of embossing the porcelain plate and bringing greater economic value and artistic popularization for the society; the artificial ceramic is directly introduced into the industrial field, the mechanical processing is 20 times of the artificial output speed, the precision is 100 times of the artificial output speed, the economic benefit can not be calculated, and the artistic popularization aspect is hundreds of times or even higher than the original one.
Description
Technical Field
The invention belongs to the technical field of art ceramic product processes, and particularly relates to a manufacturing method for embossing various art pattern decorations on a white porcelain plate.
Background
In the white porcelain industry at present, the embossing of patterns on the surface of an artistic porcelain product is a common effective method for increasing the texture and aesthetic feeling of the product, most of embossing patterns are manually embossed, the effect of embossing the patterns on a porcelain plate is generally rough, lines are not smooth, stiff and rigid boards, the embossing area is small, and the like, if the embossing area is too fine, the effect is difficult to succeed, and a plurality of defects such as roughness, crack, dislocation and the like are easily generated, so that the artistic effect of the product is influenced, and the grade of the product is reduced. Secondly, the patterns are carved on the porcelain plate, so that the construction period is very long, the rate of finished products is very low, the waste is large, the yield is not high, and the production cost is very high. And the rough blank is easy to damage, the blank forming rate is extremely low, the product quality is greatly discounted, the uniqueness of the work is too strong, the product is not suitable for large-area market popularization, and a natural and harmonious border and economic benefit cannot be achieved.
Disclosure of Invention
The invention aims to overcome the defects of the prior art, solve the problems of high cost, low benefit, small single product, low repetition rate and high loss of manual embossment, efficiently promote the operation process of porcelain plate engraving, solve the heavy manual labor intensity, inject new powerful power for porcelain plate embossment art, and bring great economic value and art popularization for society; the artificial ceramic is directly introduced into the industrial field, the mechanical processing is 20 times of the artificial output speed, the precision is 100 times of the artificial output speed, the economic benefit can not be calculated, and the artistic popularization aspect is hundreds of times or even higher than the original one.
The invention is realized by the following technical scheme, a manufacturing method for floating and carving various artistic pattern decorations on a white porcelain plate comprises the following steps:
firstly, manufacturing the porcelain clay into a solid cylinder in vacuum;
designing a numerical control program for carving patterns and programming and pouring the designed 3D path into a machine tool;
thirdly, humidifying the solid cylinder to keep the water content of the solid cylinder at 11% -13%;
fourthly, feeding the blank into a kiln for the first time to burn the blank: putting the ceramic product into a sagger, and putting the sagger into a kiln for burning at the temperature of 800 ℃;
fifthly, adjusting the numerical control machine tool, selecting a cutter with proper taper to be fixed on a dividing head of the numerical control machine tool, and then adjusting the angle of the cutter, wherein the general angle is within the range of 5-85 degrees;
sixthly, starting the machine tool for processing, and if the cutting feed speed is too high in the processing process, adjusting the running speed of the machine tool to enable the running speed of the machine tool to be 24000 r/min;
and seventhly, wiping water and finishing the blank body after the standby bed is processed.
The invention has the beneficial effects that: the problems of high cost, low benefit, small single product, low repetition rate and high loss of the manual embossment are solved, the operation process of the porcelain plate engraving is efficiently promoted, the heavy manual labor intensity is solved, new powerful power is injected into the porcelain plate embossment art, and great economic value and art popularization are brought to the society; the artificial ceramic is directly introduced into the industrial field, the mechanical processing is 20 times of the artificial output speed, the precision is 100 times of the artificial output speed, the economic benefit can not be calculated, and the artistic popularization aspect is hundreds of times or even higher than the original one.
Detailed Description
The present invention will be described in further detail with reference to specific examples.
The first embodiment is a process of a manufacturing method for embossing various artistic pattern decorations on a white porcelain plate, and the process flow comprises the following steps:
firstly, manufacturing the porcelain clay into a solid cylinder in vacuum;
designing a numerical control program for carving patterns and programming and pouring the designed 3D path into a machine tool;
thirdly, humidifying the solid cylinder to keep the water content of the solid cylinder at 11% -13%;
fourthly, feeding the blank into a kiln for the first time to burn the blank: putting the ceramic product into a sagger, and putting the sagger into a kiln for burning at the temperature of 800 ℃;
fifthly, adjusting the numerical control machine tool, selecting a cutter with proper taper to be fixed on a dividing head of the numerical control machine tool, and then adjusting the angle of the cutter, wherein the general angle is within the range of 5-85 degrees;
sixthly, starting the machine tool for processing, and if the cutting feed speed is too high in the processing process, adjusting the running speed of the machine tool to enable the running speed of the machine tool to be 24000 r/min;
and seventhly, wiping water and finishing the blank body after the standby bed is processed.
The following elements should be noted in the processing and production:
the pattern must be selected and then analyzed before processing, since the relief circuit diagram is to be reproduced in large quantities to achieve economic benefit, the pattern with simpler feed route should be considered as the priority.
The embossed ceramic board is greatly different from other materials such as embossed wood and the like, and the easy-to-break property and the too fragile characteristic of the porcelain clay cause defective products such as broken edges and the like during embossing, so the angle and the depth of feed, the direction of cutting and the speed of feed should be considered in time.
Before the porcelain plate is processed on a machine tool, the correctness of a cutter is noticed, the porcelain plate blank is placed at the position of the machine tool, the dry and wet degree of the porcelain plate blank, the clamping fitting degree of the porcelain plate blank and the machine tool, the feed speed of the machine tool, the cutting degree, the vibration of the porcelain plate, the position of embossment on the porcelain plate and the linkage of the embossment for carving are not cracked, and the pattern is provided with or not provided with a virtual cutter, so that the blank cutter cannot be caused and the line can be broken.
Example two
Failure case: during the processing, the blank body cracks, and the carved pattern is fuzzy.
And (3) preventing the cracking of the blank: humidifying the blank body to keep the water content of the blank body between 11 and 13 percent.
The method for solving the fuzzy engraved pattern comprises the following steps: and (4) paying attention to whether the prop is in the optimal state and is sharp or not, and paying attention to whether the connection between the dividing head and the machine tool and the blank body is stable or not.
The manufacturing method for embossing various artistic pattern decorations on the white porcelain plate solves the problems of high cost, low benefit, small single product, low repetition rate and high loss of the manual embossing, efficiently improves the operation process of engraving the porcelain plate, solves the heavy manual labor intensity, injects new powerful power into the embossing art of the porcelain plate, and brings great economic value and artistic popularization to the society; the artificial ceramic is directly introduced into the industrial field, the mechanical processing is 20 times of the artificial output speed, the precision is 100 times of the artificial output speed, the economic benefit can not be calculated, and the artistic popularization aspect is hundreds of times or even higher than the original one.
The above embodiments are only for illustrating the technical solutions of the present invention and are not limited, and modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, which should be covered by the claims of the present invention.
Claims (1)
1. A manufacturing method for floating carving various artistic pattern decorations on a white porcelain plate is characterized by comprising the following steps:
firstly, manufacturing the porcelain clay into a solid cylinder in vacuum;
designing a numerical control program for carving patterns and programming and pouring the designed 3D path into a machine tool;
thirdly, humidifying the solid cylinder to keep the water content of the solid cylinder at 11% -13%;
fourthly, feeding the blank into a kiln for the first time to burn the blank: putting the ceramic product into a sagger, and putting the sagger into a kiln for burning at the temperature of 800 ℃;
fifthly, adjusting the numerical control machine tool, selecting a cutter with proper taper to be fixed on a dividing head of the numerical control machine tool, and then adjusting the angle of the cutter, wherein the general angle is within the range of 5-85 degrees;
sixthly, starting the machine tool for processing, and if the cutting feed speed is too high in the processing process, adjusting the running speed of the machine tool to enable the running speed of the machine tool to be 24000 r/min;
and seventhly, wiping water and finishing the blank body after the standby bed is processed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810874142.9A CN110789265A (en) | 2018-08-03 | 2018-08-03 | Method for making various artistic pattern decorations embossed on white porcelain plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810874142.9A CN110789265A (en) | 2018-08-03 | 2018-08-03 | Method for making various artistic pattern decorations embossed on white porcelain plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110789265A true CN110789265A (en) | 2020-02-14 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810874142.9A Pending CN110789265A (en) | 2018-08-03 | 2018-08-03 | Method for making various artistic pattern decorations embossed on white porcelain plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110789265A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111892386A (en) * | 2020-08-21 | 2020-11-06 | 湖南大球泥瓷艺有限公司 | Method for manufacturing high-temperature large-block embossed porcelain plate |
Citations (7)
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|---|---|---|---|---|
| JPS4915927B1 (en) * | 1970-05-15 | 1974-04-18 | ||
| CN1807348A (en) * | 2005-01-21 | 2006-07-26 | 卢培鑫 | Ceramics preparation method |
| CN101096167A (en) * | 2006-06-28 | 2008-01-02 | 黄克明 | Carved porcelain ware production technique |
| CN101823395A (en) * | 2010-04-22 | 2010-09-08 | 李文全 | Method for producing ceramics |
| CN101982440A (en) * | 2010-11-09 | 2011-03-02 | 李方海 | Preparation method of oil ceramic |
| CN105667191A (en) * | 2016-01-29 | 2016-06-15 | 夏树丽 | Preparation method for ceramic board painting |
| CN108115821A (en) * | 2017-11-21 | 2018-06-05 | 苏州工业园区职业技术学院 | A kind of ceramics decorative pattern moulding process |
-
2018
- 2018-08-03 CN CN201810874142.9A patent/CN110789265A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4915927B1 (en) * | 1970-05-15 | 1974-04-18 | ||
| CN1807348A (en) * | 2005-01-21 | 2006-07-26 | 卢培鑫 | Ceramics preparation method |
| CN101096167A (en) * | 2006-06-28 | 2008-01-02 | 黄克明 | Carved porcelain ware production technique |
| CN101823395A (en) * | 2010-04-22 | 2010-09-08 | 李文全 | Method for producing ceramics |
| CN101982440A (en) * | 2010-11-09 | 2011-03-02 | 李方海 | Preparation method of oil ceramic |
| CN105667191A (en) * | 2016-01-29 | 2016-06-15 | 夏树丽 | Preparation method for ceramic board painting |
| CN108115821A (en) * | 2017-11-21 | 2018-06-05 | 苏州工业园区职业技术学院 | A kind of ceramics decorative pattern moulding process |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111892386A (en) * | 2020-08-21 | 2020-11-06 | 湖南大球泥瓷艺有限公司 | Method for manufacturing high-temperature large-block embossed porcelain plate |
| CN111892386B (en) * | 2020-08-21 | 2022-04-22 | 湖南大球泥瓷艺有限公司 | Method for manufacturing high-temperature large-block embossed porcelain plate |
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Application publication date: 20200214 |