CN110788033B - Drilling machine pipe column detection and cleaning system and method - Google Patents
Drilling machine pipe column detection and cleaning system and method Download PDFInfo
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- CN110788033B CN110788033B CN201911031964.1A CN201911031964A CN110788033B CN 110788033 B CN110788033 B CN 110788033B CN 201911031964 A CN201911031964 A CN 201911031964A CN 110788033 B CN110788033 B CN 110788033B
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- 238000001514 detection method Methods 0.000 title claims abstract description 66
- 238000000034 method Methods 0.000 title claims abstract description 41
- 238000004140 cleaning Methods 0.000 title claims abstract description 38
- 238000005553 drilling Methods 0.000 title claims abstract description 34
- 230000007246 mechanism Effects 0.000 claims abstract description 50
- 238000005507 spraying Methods 0.000 claims abstract description 38
- 230000001680 brushing effect Effects 0.000 claims abstract description 10
- 238000004891 communication Methods 0.000 claims description 19
- 238000006073 displacement reaction Methods 0.000 claims description 14
- 238000009826 distribution Methods 0.000 claims description 7
- 239000012535 impurity Substances 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 230000003111 delayed effect Effects 0.000 claims description 4
- 238000003745 diagnosis Methods 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 238000007592 spray painting technique Methods 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 239000002002 slurry Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 241000233805 Phoenix Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000013256 coordination polymer Substances 0.000 description 1
- 239000010437 gem Substances 0.000 description 1
- 229910001751 gemstone Inorganic materials 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000026676 system process Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/053—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction
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- B08B1/12—
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- B08B1/32—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/4073—Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
- B41J3/413—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material for metal
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
Abstract
The invention relates to a drilling machine tubular column detection and cleaning system which comprises a support frame, wherein an operation platform is arranged on the support frame, the operation platform comprises a pipe rack area, a brush buckle V-shaped groove and a through diameter V-shaped groove which are sequentially distributed, and the brush buckle V-shaped groove and the through diameter V-shaped groove are embedded on the operation platform and are parallel to each other; a code spraying device is arranged at one side close to the drift diameter V-shaped groove in the operation platform; the two ends of the brush buckle V-shaped groove close to the operation platform are respectively provided with a brush buckle mechanism; the two ends of the drift diameter V-shaped groove are respectively provided with a drift diameter mechanism close to the operation platform; the emergency stop protection device is characterized by further comprising a data acquisition module, wherein the data acquisition module is respectively connected with the emergency stop protection module and the data operation module, the data operation module is connected with the instruction output module, and the instruction output module is respectively connected with the drift diameter connecting mechanism and the brushing mechanism. The invention also provides a drilling machine tubular column detection and cleaning method. According to the invention, the drift diameter, cleaning, measuring and code spraying work of the string can be completed by only one person, so that the labor intensity is reduced, and the efficiency is improved.
Description
Technical Field
The invention belongs to the technical field of drilling machine tubular column equipment, relates to a drilling machine tubular column detection and cleaning system and further relates to a drilling machine tubular column detection and cleaning method based on the system.
Background
In the operations of surveying, mining and the like of the domestic land drilling machine, the drift diameter, screw thread cleaning, length measurement and code spraying are required to be carried out on the used pipe column, and the safety and reliability of the construction process are ensured. The purpose of the drift diameter is to ensure that the inner wall of the pipe column is clean and smooth and ensure smooth circulation of slurry; the cleaning of the pipe column screw thread is mainly used for ensuring the matching tolerance and the set torque of the male thread and the female thread of the drill column during the screwing-in and unscrewing operation and avoiding damaging the threads; the length measurement is mainly to measure the length of each drill string; the code spraying is mainly used for recording the length of each measured drill string and performing spray painting on the surface of the drill string, so that the drilling depth can be conveniently calculated. At present, the domestic pipe column stock yard screw thread cleaning is carried out manually by adopting a steel brush or cotton yarn soaked with kerosene; the drift diameter gauge of the pipe column is manually put into the end, close to the drill floor, of the pipe column, the pipe column vertically slides out of the other end of the pipe column under the action of the gravity of the drift diameter gauge, and the cleanliness of the inner wall of the pipe column is guaranteed by friction of the gravity of the drift diameter gauge on the inner wall of the pipe column; the length of the pipe column is measured manually by adopting a tape measure; the code spraying of the tubular column is realized by adopting a manual handwriting mode. All the procedures are finished manually, and the mode has the disadvantages of high labor intensity of workers, low efficiency and incapability of ensuring reliability and safety.
Disclosure of Invention
The invention aims to provide a control system of a drilling machine tubular column yard, and also relates to a drilling machine tubular column detection and cleaning method, which solves the problems of low efficiency, high labor intensity, poor safety and low accuracy caused by the conventional manual cleaning of screw threads, manual drift diameter, manual measurement of the length of a drill column, manual coding and code spraying, manual recording and the like.
The technical scheme adopted by the invention is that,
a drilling machine pipe column detection and cleaning system comprises a support frame, wherein an operation platform is supported on the support frame, a pipe rack area, a brush buckle V-shaped groove and a through diameter V-shaped groove are sequentially arranged on the operation platform, a kick push rod is arranged in the pipe rack area, and the brush buckle V-shaped groove and the through diameter V-shaped groove are embedded in the operation platform and are parallel to each other; a code spraying device is arranged on one side close to the drift diameter V-shaped groove in the operation platform;
a brush buckle V-shaped groove detection sensor and a kick-out push rod A are arranged in the brush buckle V-shaped groove, and brush buckle mechanisms are respectively arranged at the two ends of the brush buckle V-shaped groove close to the operation platform;
a drift diameter V-shaped groove detection sensor and a kicking-out push rod B are arranged in the drift diameter V-shaped groove, drift diameter mechanisms are respectively arranged at the two ends of the drift diameter V-shaped groove close to the operation platform, and displacement sensors are fixed on the two drift diameter mechanisms;
the emergency stop protection device is characterized by further comprising a data acquisition module, the data acquisition module is respectively connected with the emergency stop protection module and the data operation module, the data operation module is connected with an instruction output module, the instruction output module is respectively connected with the connection drift diameter mechanism and the brushing mechanism, the instruction output module is connected with the kick-out push rod A through a kick-out push rod electromagnetic valve A, the instruction output module is connected with a kick-out push rod B through a kick-out push rod electromagnetic valve B, and the instruction output module is connected with the kick-in push rod through a kick-in push rod electromagnetic valve;
the data acquisition module is also respectively connected with the displacement sensor, the brush buckle V-shaped groove detection sensor and the drift diameter V-shaped groove detection sensor.
The present invention is also characterized in that,
the brush buckle mechanism comprises a guide rail A, the guide rail A is arranged at a port close to a brush buckle V-shaped groove, the track direction of the guide rail A is consistent with the direction of the brush buckle V-shaped groove, a support frame A is arranged on the guide rail A, a hydraulic cylinder A is fixed on the support frame A, the hydraulic cylinder A is connected with an instruction output module through a brush buckle electromagnetic valve B, a pneumatic motor and a row brush are sequentially and fixedly connected to one side of the hydraulic cylinder A close to the brush buckle V-shaped groove, and the pneumatic motor is connected with the instruction output module through a brush buckle electromagnetic valve A;
the drift diameter mechanism comprises a guide rail B, the guide rail B is arranged at a port close to a drift diameter V-shaped groove, the track direction of the guide rail B is consistent with the direction of the drift diameter V-shaped groove, a support frame B is arranged on the guide rail B, a hydraulic cylinder B is fixed on the support frame B and is connected with the instruction output module through a drift diameter electromagnetic valve B, an air nozzle is arranged on one side, close to the drift diameter V-shaped groove, of the hydraulic cylinder B, the air nozzle is connected with the drift diameter gauge through a rope, and the air nozzle is connected with the instruction output module through a drift diameter electromagnetic valve A; a drift diameter gauge is arranged on the air nozzle of one drift diameter mechanism;
a local operation platform is further arranged near the operation platform, a pneumatic control valve assembly and a hydraulic control valve assembly are arranged in the local operation platform, a gas pressure gauge is arranged on the pneumatic control valve assembly, a pressure sensor and a hydraulic pressure gauge are arranged on the hydraulic control valve assembly, and the pressure sensor is connected with a data acquisition module; the brush buckle electromagnetic valve A and the drift diameter electromagnetic valve A are both pneumatic control electromagnetic valves and are arranged on a pneumatic control valve assembly, and the kick-in push rod electromagnetic valve, the kick-out push rod electromagnetic valve A, the brush buckle electromagnetic valve B, the drift diameter electromagnetic valve B and the kick-out push rod electromagnetic valve B are all hydraulic control electromagnetic valves and are arranged on the hydraulic control valve assembly.
The data operation module is sequentially connected with the wireless data communication packet and the wireless remote control; the data operation module is also connected with the remote integrated communication module, the integrated driller operation and the background server in sequence.
The intelligent control system is characterized by further comprising a control box body, wherein the data acquisition module, the emergency stop protection module, the data operation module, the remote integrated communication module and the instruction output module are all arranged in the control box body, a power distribution unit and a temperature control module are further arranged in the control box body, and the power distribution unit is used for supplying power to the data acquisition module, the remote integrated communication module, the wireless data communication packet, the data operation module, the code spraying device, the target sensor group and the temperature control module.
The invention also aims to provide a method for detecting and cleaning the drilling machine tubular column, which has the technical proposal that,
a drilling machine tubular column detecting and cleaning method is operated by adopting the drilling machine tubular column detecting and cleaning system, and comprises the following specific steps:
step 1, placing a pipe column in a pipe rack area to be parallel to a brush buckle V-shaped groove, and sequentially carrying out system initialization detection, pipe column type selection, length selection and operation mode selection;
step 2, controlling the movement of the kick-in push rod by a kick-in push rod electromagnetic valve, rolling the pipe column from the pipe rack area to the brush buckle V-shaped groove, moving the two brush buckle mechanisms towards the direction of the brush buckle V-shaped groove until the two brush buckle mechanisms (21) buckle the two ends of the pipe column, stopping moving, and starting the brush buckle mechanisms to clean the screw thread;
and 4, controlling the kick-out push rod B to move, and kicking out the pipe column from the drift diameter V-shaped groove.
The system initialization detection method comprises the following steps:
step 1.1, detecting whether foreign matters exist in the brush buckle V-shaped groove by using a brush buckle V-shaped groove detection sensor, and manually cleaning the foreign matters in the brush buckle V-shaped groove if the foreign matters exist;
step 1.2, detecting whether foreign matters exist in the drift diameter V-shaped groove by using a drift diameter V-shaped groove detection sensor, and manually cleaning the foreign matters in the brush buckle V-shaped groove if the foreign matters exist; and finishing the detection.
The operation modes comprise a local operation mode, a remote control operation mode and an integrated driller operation; the local operation mode is that the local operation table is controlled; the remote control operation mode is to use a remote controller for operation; the integrated driller operation is performed by the integrated driller system at the background.
The specific process of the step 2 is as follows:
step 2.1, controlling a kickin push rod through a kickin push rod electromagnetic valve to kick the pipe column from the pipe rack area to the brush buckle V-shaped groove; after the action of the kick push rod is delayed for 3s, the kick push rod automatically retracts to wait for the next process;
step 2.2, detecting by using the brush buckle V-shaped groove detection sensors, and if the two brush buckle V-shaped groove detection sensors detect the pipe column at the same time, determining that the pipe column completely enters the brush buckle V-shaped groove;
step 2.3, the hydraulic cylinder A is controlled to move by the brush buckle electromagnetic valve B, the support frame A is pushed to move forwards on the track A towards the direction of the pipe column at the moment, meanwhile, the pressure sensor carries out pressure detection, when the pressure rises to be greater than or equal to the preset pressure Pset1 and the movement time of the support frame A is greater than 3s, the default is that the two brush buckle mechanisms are attached to the surfaces of the male buckle and the female buckle at the two ends of the pipe column, and the hydraulic cylinder A stops working;
step 2.4, controlling the pneumatic motor to rotate by the brush buckle electromagnetic valve A, carrying out brush buckle operation by the row of brushes, and stopping the pneumatic motor after 5s of brush buckle operation;
and 2.5, controlling the hydraulic cylinder A to move backwards to the initial position by the brush buckle electromagnetic valve B, and finishing brushing and buckling.
The specific process of the step 3 is as follows:
step 3.1, controlling a kick-out push rod A to kick the pipe column into the drift diameter V-shaped groove from the brush buckle V-shaped groove through a kick-out push rod electromagnetic valve A; the kicking-out push rod A automatically retracts after action delay of 3s to wait for the next process;
step 3.2, detecting by using the drift diameter V-shaped groove detection sensors, and if the two drift diameter V-shaped groove detection sensors detect the pipe column at the same time, determining that the pipe column completely enters the drift diameter V-shaped groove;
3.3, controlling the hydraulic cylinder B to move by the drift diameter electromagnetic valve B, pushing the support frame B to move forwards on the track B towards the direction of the pipe column by the hydraulic cylinder B, simultaneously detecting the pressure by the pressure sensor, and when the pressure rises to be more than or equal to the preset pressure Pset2 and the movement time of the support frame B is more than 3s, considering that the two air nozzles are aligned with the end faces at the two ends of the pipe column;
step 3.4, measuring the length between the end faces of the two ends of the tubular column by the two displacement sensors, and utilizing the length XnCarrying out fault diagnosis and analysis, if the length is within a set range, recording the length information of the tubular column, if the length is not within the set range, indicating that the tubular column is not in line with the requirements of the drilling process, stopping recording the tubular column information by the system, deleting all data of the drill column, sending an alarm signal, reminding an operator that the tubular column is not in line with the use range of the tubular column, adopting an operation table to operate, and carrying out fault diagnosis and analysis on the tubular columnMoving the pipe column out of the drift diameter V-shaped groove, and repeating the step 2;
step 3.5, starting a code spraying process: sending the information of the number of the tubular columns and the length information to and controlling the code spraying device to act, spraying the measured length information on the surface of the tubular columns, and ending the code spraying process;
step 3.6, starting a path process: the drift diameter electromagnetic valve A controls an air nozzle to carry out drift diameter operation, impurities such as slurry and the like attached to the inner wall of the tubular column are cut off, and after a certain time, the drift diameter process is finished;
step 3.7, controlling a kick-out push rod B to kick out the pipe column from the drift diameter V-shaped groove through a kick-out push rod electromagnetic valve B, and automatically retracting the kick-out push rod A after action delay of 3s to wait for the next flow; and simultaneously returning the number of the stand roots and the total length of the stand roots on the current drilling machine to the integrated driller operation and background server.
The specific steps of the drift diameter process are as follows:
step 3.6.1, controlling an air nozzle provided with a drift diameter gauge by a drift diameter electromagnetic valve A to jet air, spraying the drift diameter gauge into the pipe column by compressed air to move towards the other end, and stopping jetting after 5 seconds; the other air nozzle sprays air for 5s, the drift diameter gauge reciprocates in the pipe column, and impurities such as slurry and the like attached to the inner wall of the pipe column are scraped;
and 3.6.2, setting the drift diameter time T, repeatedly executing the step 3.6.1 until the time T is reached, and customizing air injection by the air nozzle.
The invention has the advantages that
Compared with the conventional manual operation mode, the drilling field pipe column detection integrated machine and the detection method can complete the drift diameter, screw thread cleaning, length measurement and code spraying work by only one person in a ground pipe column yard, have higher mechanization and automation degrees in the whole process, do not need workers to operate in dangerous areas, obviously reduce the labor intensity of the workers, improve the operation environment and simultaneously improve the operation efficiency.
Drawings
FIG. 1 is an equipment configuration diagram of a drilling rig string inspection and cleaning system of the present invention;
FIG. 2 is a block diagram of a drift diameter mechanism and a brush buckle mechanism in the drilling machine tubular column detection and cleaning system of the invention;
FIG. 3 is a system block diagram of a drilling rig string inspection cleaning system of the present invention;
FIG. 4 is a flow chart of step 1 of a method of testing and cleaning a drilling rig tubular string in accordance with the present invention;
FIG. 5 is a flow chart of the system process initialization steps in the drilling rig tubular column detection cleaning method of the present invention;
FIG. 6 is a flow chart of step 2 of a method of testing and cleaning a drill string in accordance with the present invention;
FIG. 7 is a flow chart of step 3 of a method of testing and cleaning a drill string in accordance with the present invention;
in the figure, 1, a control box body, 2, a data acquisition module, 3, a data operation processing module, 4, an instruction output module, 5, a local operation table, 6, a wireless data communication packet, 7, a remote integrated communication module, 8, an emergency stop protection module, 9, a temperature control module, 10, an integrated driller operation and background server,
11. 11-1, brushing and buckling an electromagnetic valve A, 11-2, and carrying out a drift diameter electromagnetic valve A;
12. 12-1, kicking in a push rod electromagnetic valve, 12-2, kicking out a push rod electromagnetic valve A, 12-3, brushing and buckling an electromagnetic valve B, 12-4, a drift diameter electromagnetic valve B, 12-5, and kicking out a push rod electromagnetic valve B;
13-1, a displacement sensor, 13-2, a brush buckle V-shaped groove detection sensor, 13-3, a drift diameter V-shaped groove detection sensor, 13-4, a pressure sensor, 14, a code spraying device, 15, a wireless remote control unit, 16, a support frame, 17, an operation platform, 17-1, a pipe rack area, 17-2, a brush buckle V-shaped groove, 17-3, a drift diameter V-shaped groove, 18-1, a kicking push rod, 18-2, a kicking push rod A, 18-3, a kicking push rod B, 19-1, a guide rail A, 19-2, a support frame A, 20-1, a guide rail B, 20-2, a support frame B, 21, a brush buckle mechanism, 22, a drift diameter mechanism, 23, a pipe column, 24, an air nozzle, 25, a drift diameter gauge, 26, an air motor, 27, a discharge brush, 28, a hydraulic cylinder A, 29 and a hydraulic cylinder B.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
The invention relates to a drilling machine pipe column detection and cleaning system, which comprises a support frame 16 as shown in figures 1, 2 and 3, wherein an operation platform 17 is supported on the support frame 16, the operation platform 17 comprises a pipe rack area 17-1, a brush buckle V-shaped groove 17-2 and a through diameter V-shaped groove 17-3 which are sequentially arranged, a kicking push rod 18-1 is arranged in the pipe rack area 17-1, and the brush buckle V-shaped groove 17-2 and the through diameter V-shaped groove 17-3 are embedded on the operation platform 17 and are parallel to each other; a code spraying device 14 is arranged at one side close to the drift diameter V-shaped groove 17-3 in the operation platform 17;
a brush buckle V-shaped groove detection sensor 13-2 and a kickout push rod A18-2 are arranged in the brush buckle V-shaped groove 17-2, and brush buckle mechanisms 21 are respectively arranged at the two ends of the brush buckle V-shaped groove 17-2 close to the operation platform 17;
a drift diameter V-shaped groove detection sensor 13-2 and a kicking push rod B18-3 are arranged in the drift diameter V-shaped groove 17-3, drift diameter mechanisms 22 are respectively arranged at two ends of the drift diameter V-shaped groove 17-3 close to the operation platform 17, and displacement sensors 13-1 are fixed on the two drift diameter mechanisms 22;
the emergency protection device is characterized by further comprising a data acquisition module 2, the data acquisition module 2 is respectively connected with an emergency stop protection module 8 and a data operation module 3, the data operation module 3 is connected with an instruction output module 4, the instruction output module 4 is respectively connected with a connection drift diameter mechanism 22 and a brush buckling mechanism 21, the instruction output module 4 is connected with a kick-out push rod A18-2 through a kick-out push rod electromagnetic valve A12-2, the instruction output module 4 is connected with a kick-out push rod B18-3 through a kick-out push rod electromagnetic valve B12-5, and the instruction output module 4 is connected with a kick-in push rod 18-1 through a kick-in push rod electromagnetic valve 12-1;
the data operation module 3 is sequentially connected with the wireless data communication packet 6 and the wireless remote control 15; the data operation module 3 is also connected with the remote integrated communication module 7 and the integrated driller operation and background server 10 in sequence.
The data acquisition module 2 is also respectively connected with a displacement sensor 13-1, a brush buckle V-shaped groove detection sensor 13-2 and a drift diameter V-shaped groove detection sensor 13-2.
The brush buckle mechanism 21 comprises a guide rail A19-1, the guide rail A19-1 is arranged at a port close to a brush buckle V-shaped groove 17-2, the track direction of the guide rail A19-1 is consistent with the direction of the brush buckle V-shaped groove 17-2, a support frame A19-2 is arranged on the guide rail A19-1, a hydraulic cylinder A28 is fixed on the support frame A19-2, the hydraulic cylinder A28 is connected with the instruction output module 4 through a brush buckle electromagnetic valve B12-3, a pneumatic motor 26 and a row brush 27 are fixedly connected to one side, close to the brush buckle V-shaped groove 17-2, of the hydraulic cylinder A28 in sequence, and the pneumatic motor 26 is connected with the instruction output module 4 through a brush buckle electromagnetic valve A11-1;
the drift diameter mechanism 22 comprises a guide rail B20-1, the guide rail B20-1 is arranged at a port close to a drift diameter V-shaped groove 17-3, the track direction of the guide rail B20-1 is consistent with the direction of the drift diameter V-shaped groove 17-3, a support frame B20-2 is arranged on the guide rail B20-1, a hydraulic cylinder B29 is fixed on the support frame B20-2, the hydraulic cylinder B29 is connected with the instruction output module 4 through a drift diameter electromagnetic valve B12-4, an air nozzle 24 is arranged on one side, close to the drift diameter V-shaped groove 17-3, of the hydraulic cylinder B29, the air nozzle 24 is connected with the drift diameter gauge 25 through a rope, and the air nozzle 24 is connected with the instruction output module 4 through a drift diameter electromagnetic valve A11-2; a drift diameter gauge 25 is arranged on the air nozzle 24 of one drift diameter mechanism 22;
a local operation platform 5 is further arranged near the operation platform 17, a pneumatic control valve assembly 11 and a hydraulic control valve assembly 12 are arranged in the local operation platform 5, a gas pressure gauge is arranged on the pneumatic control valve assembly 11, a pressure sensor 13-4 and a hydraulic pressure gauge are arranged on the hydraulic control valve assembly 12, and the pressure sensor 13-4 is connected with the data acquisition module 2; the brush buckling electromagnetic valve A11-1 and the drift diameter electromagnetic valve A11-2 are pneumatic control electromagnetic valves and are arranged on a pneumatic control valve assembly 11, and the kick-in push rod electromagnetic valve 12-1, the kick-out push rod electromagnetic valve A12-2, the brush buckling electromagnetic valve B12-3, the drift diameter electromagnetic valve B12-4 and the kick-out push rod electromagnetic valve B12-5 are hydraulic control electromagnetic valves and are arranged on the hydraulic control valve assembly 12.
The intelligent control device is characterized by further comprising a control box body 1, a data acquisition module 2, an emergency stop protection module 8, a data operation module 3, a remote integrated communication module 7 and an instruction output module 4 are arranged in the control box body 1, a power distribution unit and a temperature control module 9 are further arranged in the control box body 1, and the power distribution unit is used for supplying power to the data acquisition module 2, the remote integrated communication module 7, a wireless data communication packet 6, the data operation module 3, a code spraying device 14, a target sensor group 13 and the temperature control module 9 respectively.
Wherein the data acquisition module 2 adopts Siemens DI 16x24V DC BA and Siemens AI 8x U/I/RTD/TC; the data operation processing module 3 adopts a Siemens CPU 1511-PN; the command output module 4 adopts Siemens DQ 32x24VDC/0.5ABA and Siemens AQ 4x U/I ST; the power distribution unit is a direct current power supply converting 220V to 24V 20A; the wireless data communication packet 6 adopts an RX MOD standard receiver; the remote integrated communication module 7 adopts a Siemens CP 1542-5; the emergency stop protection module 8 adopts a phoenix safety relay module; the temperature control module 9 adopts a Wei chart temperature controller SK3110.0000 and an Olympic heating plate SB-100; the brush buckle V-shaped groove detection sensors 13-2 and 13-3 drift diameter V-shaped groove detection sensors are ultrasonic displacement sensors; the code spraying device 14 adopts an online bus type code spraying machine; with integrated driller's operation registered with the jewel machine in the background server 10
In the integrated driller system of Idriller, a background server adopts an IPC477 series industrial personal computer of Siemens;
the invention also provides a drilling machine tubular column detection and cleaning method, which is operated by adopting the drilling machine tubular column detection and cleaning system, and the specific implementation mode is as follows:
step 1, as shown in fig. 4, placing a pipe column 23 in a pipe rack area 17-1 to be parallel to a brush buckle V-shaped groove 17-2, and sequentially carrying out system initialization detection, pipe column type selection, length selection and operation mode selection;
step 2, the kick push rod electromagnetic valve 12-1 controls the kick push rod 18-1 to move, the pipe column 23 rolls from the pipe rack area 17-1 to the brush buckle V-shaped groove 17-2, the two brush buckle mechanisms 21 move towards the direction of the brush buckle V-shaped groove 17-2 until the two brush buckle mechanisms 21 buckle the two ends of the pipe column 23, the movement is stopped, and the brush buckle mechanisms 21 are started to clean the screw thread;
and 4, controlling the kick-out push rod B18-3 to move, and kicking out the pipe column 23 from the drift diameter V-shaped groove 17-3.
The system initialization detection is shown in fig. 5, and the steps are as follows:
step 1.1, detecting whether foreign matters exist in a brush buckle V-shaped groove 17-2 by using a brush buckle V-shaped groove detection sensor 13-2, and manually cleaning the foreign matters in the brush buckle V-shaped groove 17-2 if the foreign matters exist;
step 1.2, detecting whether foreign matters exist in the through-diameter V-shaped groove 17-3 by using the through-diameter V-shaped groove detection sensor 13-2, and manually cleaning the foreign matters in the brush buckle V-shaped groove 17-2 if the foreign matters exist; and finishing the detection.
Wherein the operation modes include a local operation mode, a remote operation mode and an integrated driller operation; the local operation mode is that the local operation table is controlled; the remote control operation mode is to use a remote controller for operation; the integrated driller operation is performed by the integrated driller system at the background.
Wherein, the step 2 is shown in fig. 6, and the specific flow is as follows:
step 2.1, controlling a kicking push rod 18-1 to kick the pipe column 23 from the pipe rack area 17-1 into the brushing buckle V-shaped groove 17-2 through the kicking push rod electromagnetic valve 12-1; the kicking push rod 18-1 retracts automatically after the action is delayed for 3s, and waits for the next process;
step 2.2, detecting by the brush buckle V-shaped groove detection sensors 13-2, and if the pipe columns are detected by the two brush buckle V-shaped groove detection sensors 13-2 at the same time, determining that the pipe column 23 completely enters the brush buckle V-shaped groove 17-2;
step 2.3, the brush buckle electromagnetic valve B12-3 controls the hydraulic cylinder A28 to move, the support frame A19-2 is pushed to move forwards towards the direction of the pipe column 23 on the track A19-1, meanwhile, the pressure sensor 13-4 carries out pressure detection, when the pressure rises to be larger than or equal to the preset pressure Pset1 and the movement time of the support frame A19-2 is larger than 3s, the default is that the two brush buckle mechanisms 21 are already attached to the surfaces of the male buckle and the female buckle at the two ends of the pipe column 23, and the hydraulic cylinder A28 stops working;
step 2.4, the brush buckle electromagnetic valve A11-1 controls the pneumatic motor 26 to rotate, the row brush 27 is carried out for brushing buckle operation, and after 5s of buckle brushing operation, the pneumatic motor 26 stops acting;
and 2.5, controlling the hydraulic cylinder A28 to move backwards to the initial position by the brush buckle electromagnetic valve B12-3, and finishing brushing buckles.
Wherein, the step 3 is shown in fig. 7, and the specific flow is as follows:
step 3.1, controlling a kick-out push rod A18-2 to kick the pipe column 23 into the drift diameter V-shaped groove 17-3 from the brush buckle V-shaped groove 17-2 through a kick-out push rod electromagnetic valve A12-2; the kick-out push rod A18-2 automatically retracts after action delay time of 3s, and waits for the next process;
step 3.2, detecting by the drift diameter V-shaped groove detection sensors 13-2, and if the two drift diameter V-shaped groove detection sensors 13-2 detect the pipe column at the same time, determining that the pipe column completely enters the drift diameter V-shaped groove 17-3;
step 3.3, the drift diameter electromagnetic valve B12-4 controls the hydraulic cylinder B29 to move, at the moment, the hydraulic cylinder B29 pushes the support frame B20-2 to advance towards the direction of the pipe column 23 on the track B20-1, meanwhile, the pressure sensor 13-4 is detected to detect the pressure, and when the pressure is increased to be greater than or equal to the preset pressure Pset2 and the movement time of the support frame B20-2 is greater than 3s, the two air nozzles 24 are considered to be aligned with the end faces of the two ends of the pipe column 23;
step 3.4, measuring the length between the end faces of the two ends of the tubular column by using the two displacement sensors 13-1, and utilizing the length XnCarrying out fault diagnosis and analysis, if the length is within a set range, recording the length information of the pipe column, if the length is not within the set range, indicating that the pipe column does not accord with the requirements of the drilling process, stopping recording the pipe column information by the system, deleting all data of the drill column, sending an alarm signal, reminding an operator that the pipe column does not accord with the use range of the pipe column, adopting an operation table to operate, moving the pipe column 23 out of the drift diameter V-shaped groove 17-3, and carrying out the step 2 again;
step 3.5, starting a code spraying process: sending the information of the number of the tubular columns and the length information to and controlling the code spraying device 14 to act, spraying the measured length information on the surface of the tubular columns, and ending the code spraying process;
step 3.6, starting a path process: the drift diameter electromagnetic valve A11-2 controls the air nozzle 24 to carry out drift diameter operation, impurities such as slurry and the like attached to the inner wall of the tubular column are scraped, and after a certain time, the drift diameter process is finished; the specific steps of the drift diameter process are as follows:
step 3.6.1, controlling an air nozzle 24 provided with a drift diameter gauge 25 to spray air by a drift diameter electromagnetic valve A11-2, spraying the drift diameter gauge 25 into the pipe column 23 by compressed air to move towards the other end, and stopping spraying air after 5 s; the other air nozzle 24 sprays air for 5s, the drift diameter gauge 25 makes reciprocating motion in the pipe column 23, and scrapes out impurities such as slurry and the like attached to the inner wall of the pipe column;
and 3.6.2, setting the drift diameter time T, repeatedly executing the step 3.6.1 until the time T is reached, and stopping air injection by the air nozzle 24.
Step 3.7, controlling a kick-out push rod B18-3 to kick out the tubular column 23 from the through-diameter V-shaped groove 17-3 through a kick-out push rod electromagnetic valve B12-5, and automatically retracting the kick-out push rod A18-2 after the action is delayed for 3s to wait for the next flow; and simultaneously returning the number of the stand roots and the total length of the stand roots on the current drilling machine to the integrated driller operation and background server 10.
The temperature control module in the temperature control module cabinet comprises a temperature controller, a heating sheet and an alternating current 220V 50 HZ. The temperature control module is respectively connected with the heating plate and a 220V power supply. The temperature controller detects the temperature in the cabinet in real time, when detecting that the temperature in the cabinet is less than the minimum temperature of settlement, starts the heating plate, heats in the cabinet, guarantees electrical equipment normal operating, when detecting that the temperature in the cabinet is higher than the temperature of settlement, the stop heating.
The invention adopts three different control modes to control the storage yard tubular column equipment; the automatic control system is used for controlling the equipment, the traditional manual drift diameter, screw thread cleaning, pipe column measurement and code spraying modes are replaced, the labor intensity of workers is reduced, the efficiency is improved, and the reliability and the safety are improved.
Claims (2)
1. The drilling machine pipe column detection and cleaning method is characterized in that a drilling machine pipe column detection and cleaning system is adopted for operation, and the drilling machine pipe column detection and cleaning system comprises a support frame (16), an operation platform (17) is supported on the support frame (16), the operation platform (17) comprises a pipe rack area (17-1), a brush buckle V-shaped groove (17-2) and a through diameter V-shaped groove (17-3) which are sequentially arranged, a kick-in push rod (18-1) is arranged in the pipe rack area (17-1), and the brush buckle V-shaped groove (17-2) and the through diameter V-shaped groove (17-3) are embedded in the operation platform (17) and are mutually parallel; a code spraying device (14) is arranged at one side of the operation platform (17) close to the drift diameter V-shaped groove (17-3);
a brush buckle V-shaped groove detection sensor (13-2) and a kick-out push rod A (18-2) are arranged in the brush buckle V-shaped groove (17-2), and brush buckle mechanisms (21) are respectively arranged at the two ends of the brush buckle V-shaped groove (17-2) close to the operation platform (17);
a drift diameter V-shaped groove detection sensor (13-3) and a kicking push rod B (18-3) are arranged in the drift diameter V-shaped groove (17-3), drift diameter mechanisms (22) are respectively arranged at two ends of the drift diameter V-shaped groove (17-3) close to the operation platform (17), and displacement sensors (13-1) are fixed on the two drift diameter mechanisms (22);
the intelligent card reader is characterized by further comprising a data acquisition module (2), wherein the data acquisition module (2) is respectively connected with an emergency stop protection module (8) and a data operation module (3), the data operation module (3) is connected with an instruction output module (4), the instruction output module (4) is respectively connected with a path mechanism (22) and a brush buckle mechanism (21), the instruction output module (4) is connected with a kick-out push rod A (18-2) through a kick-out push rod electromagnetic valve A (12-2), the instruction output module (4) is connected with a kick-out push rod B (18-3) through a kick-out push rod electromagnetic valve B (12-5), and the instruction output module (4) is connected with the kick-in push rod (18-1) through a kick-in push rod electromagnetic valve (12-1); the data operation module (3) is sequentially connected with the wireless data communication packet (6) and the wireless remote control (15); the data operation module (3) is also sequentially connected with a remote integrated communication module (7) and an integrated driller operation and background server (10);
the data acquisition module (2) is also respectively connected with a displacement sensor (13-1), a brush buckle V-shaped groove detection sensor (13-2) and a drift diameter V-shaped groove detection sensor (13-3);
the brush buckle mechanism (21) comprises a guide rail A (19-1), the guide rail A (19-1) is arranged at a port close to the brush buckle V-shaped groove (17-2), the guide rail direction of the guide rail A (19-1) is consistent with the direction of the brush buckle V-shaped groove (17-2), a support frame A (19-2) is arranged on the guide rail A (19-1), a hydraulic cylinder A (28) is fixed on the support frame A (19-2), the hydraulic cylinder A (28) is connected with the instruction output module (4) through a brush buckle electromagnetic valve B (12-3), one side of the hydraulic cylinder A (28) close to the brush buckle V-shaped groove (17-2) is fixedly connected with a pneumatic motor (26) and a row brush (27) in sequence, the pneumatic motor (26) is connected with the instruction output module (4) through a brush buckle electromagnetic valve A (11-1);
the drift diameter mechanism (22) comprises a guide rail B (20-1), the guide rail B (20-1) is arranged at a port close to the drift diameter V-shaped groove (17-3), the guide rail direction of the guide rail B (20-1) is consistent with the direction of the drift diameter V-shaped groove (17-3), a support frame B (20-2) is arranged on the guide rail B (20-1), a hydraulic cylinder B (29) is fixed on the support frame B (20-2), the hydraulic cylinder B (29) is connected with the instruction output module (4) through a drift diameter electromagnetic valve B (12-4), an air nozzle (24) is arranged on one side of the hydraulic cylinder B (29) close to the drift diameter V-shaped groove (17-3), the air nozzle (24) is connected with the drift diameter gauge (25) through a rope, and the air nozzle (24) is connected with the instruction output module (4) through a drift diameter electromagnetic valve A (11-2); a drift diameter gauge (25) is arranged on an air nozzle (24) of one drift diameter mechanism (22);
a local operating platform (5) is further arranged near the operating platform (17), a pneumatic control valve assembly (11) and a hydraulic control valve assembly (12) are arranged in the local operating platform (5), a gas pressure gauge is arranged on the pneumatic control valve assembly (11), a pressure sensor (13-4) and a hydraulic pressure gauge are arranged on the hydraulic control valve assembly (12), and the pressure sensor (13-4) is connected with the data acquisition module (2); the brush buckle electromagnetic valve A (11-1) and the drift diameter electromagnetic valve A (11-2) are both pneumatic control electromagnetic valves and are arranged on a pneumatic control valve assembly (11), and the kick push rod electromagnetic valve (12-1), the kick push rod electromagnetic valve A (12-2), the brush buckle electromagnetic valve B (12-3), the drift diameter electromagnetic valve B (12-4) and the kick push rod electromagnetic valve B (12-5) are all hydraulic control electromagnetic valves and are arranged on the hydraulic control valve assembly (12);
the intelligent control system is characterized by further comprising a control box body (1), wherein the data acquisition module (2), the emergency stop protection module (8), the data operation module (3), the remote integrated communication module (7) and the instruction output module (4) are all arranged in the control box body (1), a power distribution unit and a temperature control module (9) are further arranged in the control box body (1), and the power distribution unit is used for supplying power to the data acquisition module (2), the remote integrated communication module (7), the wireless data communication packet (6), the data operation module (3), the code spraying device (14), the target sensor group and the temperature control module (9) respectively;
the method comprises the following specific steps:
step 1, placing a pipe column (23) in a pipe rack area (17-1) to be parallel to a brush buckle V-shaped groove (17-2), and sequentially carrying out system initialization detection, pipe column type selection, length selection and operation mode selection; the operation modes comprise a local operation mode, a remote control operation mode and an integrated driller operation mode; the local operation mode is to control the local operation desk; the remote control operation mode is to use a remote controller for operation; the integrated driller operation mode is that the background is operated by the integrated driller system;
the system initialization detection steps are as follows:
step 1.1, detecting whether foreign matters exist in a brush buckle V-shaped groove (17-2) by using a brush buckle V-shaped groove detection sensor (13-2), and if foreign matters exist, manually cleaning the foreign matters in the brush buckle V-shaped groove (17-2);
step 1.2, detecting whether foreign matters exist in the drift diameter V-shaped groove (17-3) by using a drift diameter V-shaped groove detection sensor (13-3), and manually cleaning the foreign matters in the drift diameter V-shaped groove (17-3) if the foreign matters exist; completing detection;
step 2, the kick-in push rod electromagnetic valve (12-1) controls the kick-in push rod (18-1) to move, the pipe column (23) rolls into the brush buckle V-shaped groove (17-2) from the pipe rack area (17-1), the two brush buckle mechanisms (21) move towards the brush buckle V-shaped groove (17-2) until the two brush buckle mechanisms (21) buckle the two ends of the pipe column (23) and then stop moving, and the brush buckle mechanisms (21) are started to clean the screw thread;
step 2.1, controlling a kicking push rod (18-1) to kick the pipe column (23) from the pipe rack area (17-1) to the brush buckle V-shaped groove (17-2) through the kicking push rod electromagnetic valve (12-1); the kicking push rod (18-1) automatically retracts after action delay of 3s, and waits for the next process;
step 2.2, detecting by using the brush buckle V-shaped groove detection sensors (13-2), and if the two brush buckle V-shaped groove detection sensors (13-2) detect the tubular column at the same time, determining that the tubular column (23) completely enters the brush buckle V-shaped groove (17-2);
step 2.3, the brush buckle electromagnetic valve B (12-3) controls the hydraulic cylinder A (28) to move, the support frame A (19-2) is pushed to move forwards on the guide rail A (19-1) towards the direction of the pipe column (23), meanwhile, the pressure sensor (13-4) carries out pressure detection, when the pressure rises to be greater than or equal to the preset pressure Pset1 and the movement time of the support frame A (19-2) is greater than 3s, the default is that the two brush buckle mechanisms (21) are already attached to the surfaces of the male buckle and the female buckle at the two ends of the pipe column (23), and the hydraulic cylinder A (28) stops working;
step 2.4, controlling the pneumatic motor (26) to rotate by the brush buckle electromagnetic valve A (11-1) to drive the row brush (27) to carry out brush buckle operation, and stopping the pneumatic motor (26) after 5s of brush buckle operation;
step 2.5, controlling the hydraulic cylinder A (28) to move backwards to the initial position by the brush buckle electromagnetic valve B (12-3), and finishing brushing buckles;
step 3, controlling a kick-out push rod A (18-2) to move by a kick-out push rod electromagnetic valve A (12-2), enabling a pipe column (23) to roll into a drift diameter V-shaped groove (17-3) from a brush buckle V-shaped groove, moving towards the drift diameter V-shaped groove (17-3) until two drift diameter mechanisms (22) buckle two ends of the pipe column (23), stopping moving, then controlling the drift diameter mechanisms (22) to carry out drift diameter operation on the pipe column (23), measuring the length of the pipe column (23) by a displacement sensor (13-1), and carrying out spray painting on information of the pipe column on a column wall by a code spraying device (14); the specific process is as follows:
step 3.1, controlling a kick-out push rod A (18-2) to kick the pipe column (23) into the drift diameter V-shaped groove (17-3) from the brush buckle V-shaped groove (17-2) through a kick-out push rod electromagnetic valve A (12-2); the kick-out push rod A (18-2) automatically retracts after action delay of 3s, and waits for the next process;
step 3.2, detecting by using the drift diameter V-shaped groove detection sensors (13-3), and if the two drift diameter V-shaped groove detection sensors (13-3) detect the pipe column at the same time, determining that the pipe column completely enters the drift diameter V-shaped groove (17-3);
step 3.3, the drift diameter electromagnetic valve B (12-4) controls the hydraulic cylinder B (29) to move, at the moment, the hydraulic cylinder B (29) pushes the support frame B (20-2) to move forwards on the guide rail B (20-1) towards the direction of the pipe column (23), meanwhile, the pressure detection is carried out by the pressure detection sensor (13-4), and when the pressure rises to be more than or equal to the preset pressure Pset2 and the movement time of the support frame B (20-2) is more than 3s, the two air nozzles (24) are considered to be aligned with the end faces at the two ends of the pipe column (23);
step 3.4, measuring the length Xn between the end faces of the two ends of the pipe column by two displacement sensors (13-1), performing fault diagnosis and analysis by using the length Xn, if the length is within a set range, recording the length information of the pipe column, if the length is not within the set range, indicating that the pipe column does not accord with the requirements of the drilling process, stopping recording the pipe column information by the system, deleting all data of the pipe column, sending an alarm signal, reminding an operator that the pipe column does not accord with the use range of the pipe column, operating by using an operating console, moving the pipe column (23) out of the drift diameter V-shaped groove (17-3), and performing the step 2 again;
step 3.5, starting a code spraying process: the information of the number of the tubular columns and the length information are sent to and controlled by a code spraying device (14) to act, the measured length information is sprayed on the surface of the tubular columns, and the code spraying process is finished;
step 3.6, starting a path process: the drift diameter electromagnetic valve A (11-2) controls an air nozzle (24) to carry out drift diameter operation, sundries attached to the inner wall of the tubular column are scraped out, and after a certain time, the drift diameter process is finished;
step 3.7, controlling the kick-out push rod B (18-3) to kick out the pipe column (23) from the drift diameter V-shaped groove (17-3) through the kick-out push rod electromagnetic valve B (12-5), and automatically retracting the kick-out push rod A (18-2) after the action is delayed for 3s to wait for the next flow; meanwhile, the number of the stand roots on the current drilling machine and the total length of the stand roots are fed back to the integrated driller operation and background server (10);
and step 4, controlling the kick-out push rod B (18-3) to move, and kicking out the pipe column (23) from the drift diameter V-shaped groove (17-3).
2. The method for detecting and cleaning the drilling machine tubular column as claimed in claim 1, wherein the specific steps of the path flow are as follows:
step 3.6.1, controlling an air nozzle (24) provided with a drift diameter gauge (25) to spray air by a drift diameter electromagnetic valve A (11-2), spraying the drift diameter gauge (25) into the pipe column (23) by compressed air to move towards the other end, and stopping spraying air after 5 seconds; the other air nozzle (24) sprays air for 5s, the drift diameter gauge (25) makes reciprocating motion in the pipe column (23) and scrapes out impurities attached to the inner wall of the pipe column;
and 3.6.2, setting the drift diameter time T, repeatedly executing the step 3.6.1 until the time T is reached, and stopping air injection by the air nozzle (24).
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Effective date of registration: 20200414 Address after: Baoji City, Shaanxi Province, 721002 Dongfeng Road, Jintai District No. 2 Applicant after: Baoji Oilfield Machinery Co.,Ltd. Applicant after: China National Petroleum Corp. Address before: Baoji City, Shaanxi Province, 721002 Dongfeng Road, Jintai District No. 2 Applicant before: Baoji Oilfield Machinery Co.,Ltd. |
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