CN114305213A - Intelligent workshop flushing device and flushing method - Google Patents
Intelligent workshop flushing device and flushing method Download PDFInfo
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- CN114305213A CN114305213A CN202210045560.3A CN202210045560A CN114305213A CN 114305213 A CN114305213 A CN 114305213A CN 202210045560 A CN202210045560 A CN 202210045560A CN 114305213 A CN114305213 A CN 114305213A
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Abstract
The invention discloses an intelligent flushing device and method for a factory building, and belongs to the technical field of environmental protection. The method comprises the steps of determining an area needing dust washing, wherein the area can be a factory floor, a local device or a designated position; an AI system dispatches a high-precision water gun to accurately clean the area needing to be washed with dust; after the AI system receives the target information transmitted by the vision equipment, the AI system carries out image recognition and intelligent judgment on the target information, finds and captures a dust area to be washed, analyzes and calculates the area and the coordinates of the area, and the high-precision water gun carries out accurate washing according to the coordinates calculated by the AI system.
Description
Technical Field
The invention relates to the technical field of environmental protection, in particular to an intelligent flushing device and a flushing method for a factory building.
Background
GB/T5817-2009 has stipulated the degree of harm of dust workplace, and reducing dust concentration is the central link of dust prevention work, and has important significance for preventing silicosis. At present, the ground or stair cleaning of ports, docks, mineral yards, squares, plants, coal conveying galleries, trestles and other occasions is still mostly carried out by workers in shift work, dust hazard is reduced, the problem of hiring staff is solved, labor cost is reduced, and the fact that unattended operation (unattended operation) is really necessary is achieved.
Some ground washing devices are gradually brought forward in recent years, but the ground washing devices have the disadvantages of large occupied space, limited washing range, poor washing effect and water and labor waste during operation. Such as CN 201620196843.8 a coal conveying corridor subsection flushing system, CN 201520708019.1 a workshop floor flushing device, CN201821417433.7 factory floor flushing device and the like.
CN 201520708019.1 a plant floor washing device and CN201821417433.7 plant floor washing device have obvious disadvantages: the spray head is at a fixed position, the spraying area is limited, the shape and the direction of the water head and the spraying area are solidified, so that the washing has dead angles, and the washing range is limited. When ground equipment in a plant is more, the arrangement of spray pipes and spray heads is easily limited or the spray pipes and the spray heads are subjected to space interference with the existing equipment, so that the site adaptability is not strong.
Disclosure of Invention
The invention aims to provide an intelligent factory building flushing method, which aims to solve the problems in the background technology:
in order to achieve the purpose, the invention provides the following technical scheme:
an intelligent plant washing device, comprising:
the main production water pipelines are arranged on two sides of the first large-scale equipment in the plant and the second large-scale equipment in the plant;
the system comprises visual equipment, a high-precision water gun is arranged on one side of the visual equipment, and the visual equipment and the high-precision water gun are distributed along the axial direction of a main pipeline of the production water;
and the AI system is arranged at the end part of the main pipeline for the production water.
Preferably, the vision equipment and the high-precision water gun are linearly arranged in a plurality of groups at equal intervals;
one end of the main pipeline of the production water, which is far away from the AI system, is provided with a main valve.
An intelligent plant washing method comprises the following steps:
s1: determining an area needing dust washing;
s2: the AI system carries out image recognition and intelligent judgment on target information, finds and captures a dust area needing to be washed, analyzes and calculates the area and the coordinates of the area, and dispatches the high-precision water gun to carry out accurate washing according to the coordinates.
Preferably, in step S1, the target information of the ground and the three-dimensional space is collected in real time by the vision device.
Preferably, when the manipulator flushes the dust area by water robbers, the visual equipment automatically detects the dust area, and when a moving object is found or the manipulator enters the flushing area, the corresponding high-precision water gun is closed, so that intelligent obstacle avoidance is realized; and when the moving object or the machine leaves, the high-precision water gun automatically recovers to operate.
Preferably, in the step S2, the rotation angle of the high-precision water gun in the horizontal direction is 0 to 360 °, the rotation angle of the high-precision water gun in the vertical direction is-90 to +90 °, and the range of the high-precision water gun is 0 to 30 meters.
Preferably, the AI system comprises an industrial server, software, a workbench, a display for convenient and friendly human-machine interaction with a user.
Preferably, the AI system is capable of adjusting a flushing mode of a high-precision water gun for areas of heavy dust accumulation, the flushing mode of the high-precision water gun comprising:
coordinate point shooting: aiming at a punctiform dust area discovered by industrial vision, an AI system realizes coordinate point-shooting flushing based on three-dimensional coordinate control;
wave striking: the AI system adjusts the water pressure and the flushing track of the high-precision water gun to finish the flushing effect of the wave beating;
high-pressure strong impact: the AI system adjusts water pressure to carry out high-pressure strong flushing on areas with severe dust accumulation and larger particles;
linkage water discharge: the AI system controls a plurality of high-precision water guns to be linked as required to form water discharge, and the water discharge and the resultant force wash dust areas;
alternative relay: the AI system controls a plurality of high-precision water guns to alternately relay work according to respective range ranges, and intelligent washing from one end to the other end is completed;
cooperative and mutual assistance: for particulate matters and deposits with large weight, the AI system schedules a plurality of high-precision water guns and a plurality of water heads to wash in coordination.
Compared with the prior art, the invention has the beneficial effects that:
(1) the invention collects, discovers and captures targets by visual equipment, automatically dispatches a high-precision water gun to lock the dirty target for accurate washing through image recognition and intelligent analysis decision of an AI system, intelligently dispatches a plurality of high-precision water guns and a plurality of water heads to cooperatively wash according to operation needs or areas with severe dust accumulation by the AI system, has the washing modes of high-pressure strong washing, wave striking, coordinate point shooting and intelligent obstacle avoidance, and really realizes intelligent, cooperative, high-efficiency, water-saving and energy-saving dust washing operation.
(2) The invention reasonably deploys the visual equipment and the high-precision water gun by comprehensively analyzing the available space, size, layout and position of the electromechanical equipment of the field, has strong field adaptability, novel thought, strong working condition adaptability and high intelligent level, can effectively realize unattended operation or unattended operation by few people, and greatly reduces the health hazard brought by the dust environment.
Drawings
FIG. 1 is a schematic diagram of the overall apparatus of the present invention;
fig. 2 is a schematic structural diagram of the AI system of the present invention.
The reference numbers in the figures illustrate: 1-main pipeline of production water; 2-main valve; 3-a branch pipeline; 4-AI system; 5-a vision device; 6-high precision water gun; 7-large-scale equipment I in the site; 8-large-scale equipment II in the site; 9-field.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1:
referring to fig. 1-2, an intelligent plant washing device comprises:
the production water main pipeline 1 is arranged on two sides of a first large-scale device 7 in the plant and a second large-scale device 8 in the plant, the number of the production water main pipelines 1 is two, and the two sides of the first large-scale device 7 in the plant and the two sides of the second large-scale device 8 in the plant are both provided with the production water main pipelines 1;
the system comprises a vision device 5, wherein a high-precision water gun 6 is arranged on one side of the vision device 5, the high-precision water gun 6 is a manipulator water gun, and the vision device 5 and the high-precision water gun 6 are distributed along the axial direction of a main production water pipeline 1;
the AI system 4, AI system 4 set up in the main pipeline 1 tip of process water.
In the invention, the vision equipment 5 and the high-precision water gun 6 are linearly arranged in a plurality of groups at equal intervals;
one end of the main production water pipeline 1, which is far away from the AI system 4, is provided with a main valve 2.
Example 2
An intelligent plant washing method comprises the following steps:
s1: determining an area needing dust washing;
s2: carry out image recognition and intelligent judgement to target information by AI system 4, discover and catch and need to wash the dust region, and the analysis calculates regional area and coordinate, and implement accurate washing according to the coordinate by AI system 4 dispatch high accuracy squirt 6, the frequency of implementing accurate washing depends on the accumulation degree of ground spot (dust), AI system 4 intelligent regulation washes frequency and water consumption, compromise water conservation and economize on electricity, wherein high accuracy squirt 6 is the manipulator squirt.
In the invention, in step S1, the visual device 5 acquires target information of the ground and the three-dimensional space in real time, the acquisition frequency of the visual device 5 depends on the cleanliness required by the site, the accumulation speed of dirt (dust) and other factors, and the acquisition frequency can be manually set at the initial debugging stage and is intelligently judged by the AI system 4 after formal operation.
In the invention, when the high-precision water gun washes the dust area, the visual device 5 automatically detects the dust area, and when a person moving object is found or a machine enters the washing area, the corresponding high-precision water gun 6 is closed, so that intelligent obstacle avoidance is realized; when the personnel move the object or the machine leaves, the high-precision water gun 6 automatically recovers to operate.
In the invention, in the step S2, the high-precision water gun 6 can rotate 0-360 degrees in the horizontal direction and rotate-90 degrees to +90 degrees in the vertical direction, the range of the high-precision water gun 6 is 0-30 meters, the working range of the high-precision water gun 6 can be set by self, the three-dimensional coordinates of a dust area are locked to implement accurate flushing, and a path track is intelligently planned and the high-precision water gun 6 is instructed to implement accurate flushing for a large area.
In the present invention, the AI system 4 includes an industrial server, software, a workbench, and a display, for performing convenient and friendly human-computer interaction with a user.
In the invention, the AI system 4 can adjust the washing mode of the high-precision water gun 6 for the area with heavy dust accumulation, and the washing mode of the high-precision water gun 6 comprises the following steps:
coordinate point shooting: aiming at a punctiform dust area discovered by industrial vision, the AI system 4 realizes coordinate point-shooting flushing based on three-dimensional coordinate control;
wave striking: the AI system 4 adjusts the water pressure and the flushing track of the high-precision water gun 6 to finish the flushing effect of the wave beating;
high-pressure strong impact: the AI system 4 adjusts the water pressure to carry out high-pressure strong flushing on the areas with severe dust accumulation and larger particles;
linkage water discharge: the AI system 4 controls a plurality of high-precision water guns 6 to be linked as required to form water drainage, and the resultant force is used for flushing a dust area;
alternative relay: the AI system 4 controls a plurality of high-precision water guns 6 to alternately relay work according to respective range ranges, and intelligent washing from one end to the other end is completed;
cooperative and mutual assistance: for particles and deposits with large weight, the AI system 4 schedules a plurality of high-precision water guns 6 and a plurality of water heads to wash in coordination.
The flushing mode of the intelligent workshop flushing method provided by the invention comprises the following steps:
the intelligent flushing method comprises the following steps: the vision device 5+ the AI system 4 intelligently analyzes and controls + the high-precision water gun 6;
the automatic flushing method comprises the following steps: the AI system 4 is controlled by a fixed program and is connected with a high-precision water gun 6;
the semi-automatic flushing method comprises the following steps: the on-duty personnel can be manually started according to the work requirement or the operation shift, the AI system 4 is controlled by a fixed program, and the high-precision water gun 6 is controlled.
According to the invention, a target is collected, found and captured by a vision device 5, a high-precision water gun 6 is automatically dispatched to lock a spot target for accurate washing through image recognition and intelligent analysis decision of an AI system 4, the AI system 4 intelligently dispatches a plurality of high-precision water guns 6 to cooperatively wash with multiple water heads according to operation needs or areas with severe dust accumulation, and the washing mode comprises high-pressure strong washing, wave striking, coordinate point shooting and intelligent obstacle avoidance, so that intelligent, cooperative, efficient, water-saving and energy-saving dust washing operation is really realized.
The invention reasonably deploys the visual equipment and the high-precision water gun by comprehensively analyzing the available space, size, layout and position of the electromechanical equipment of the field, has strong field adaptability, novel thought, strong working condition adaptability and high intelligent level, can effectively realize unattended operation or unattended operation by few people, and greatly reduces the health hazard brought by the dust environment.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the preferred embodiments of the present invention are described in the above embodiments and the description, and are not intended to limit the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides an intelligent factory building washing unit which characterized in that includes:
the main pipeline (1) for the production water is arranged on two sides of a first large-scale device (7) and a second large-scale device (8) in the plant;
the device comprises a visual device (5), wherein a high-precision water gun (6) is arranged on one side of the visual device (5), and the visual device (5) and the high-precision water gun (6) are distributed along the axial direction of a main pipeline (1) for the production water;
the AI system (4) is arranged at the end part of the main pipeline (1) for the production water.
2. The intelligent plant washing device of claim 1, wherein: the visual equipment (5) and the high-precision water gun (6) are linearly arranged in a plurality of groups at equal intervals;
one end, far away from the AI system (4), of the main pipeline (1) of the production water is provided with a main valve (2).
3. The intelligent plant washing device washing method according to any one of claims 1-2, characterized in that: the method comprises the following steps:
determining an area needing dust washing;
the AI system (4) performs image recognition and intelligent judgment on target information, finds and captures a dust area to be washed, analyzes and calculates the area and the coordinates of the area, and dispatches the high-precision water gun (6) to implement accurate washing according to the coordinates by the AI system (4).
4. The intelligent plant washing method according to claim 3, wherein: in step S1, the visual device (5) acquires target information on the ground and three-dimensional space in real time.
5. The intelligent plant washing method according to claim 4, wherein: when the high-precision water gun washes the dust area, the visual device (5) automatically detects the dust area, and when a moving object is found or the machine enters the washing area, the corresponding high-precision water gun is closed, so that intelligent obstacle avoidance is realized; and when the moving object or the machine leaves, the high-precision water gun automatically recovers to operate.
6. The intelligent plant washing method according to claim 3, wherein: in the step S2, the rotation angle of the high-precision water gun (6) in the horizontal direction is 0-360 degrees, the rotation angle in the vertical direction is-90 to +90 degrees, and the range of the high-precision water gun (6) is 0-30 meters.
7. The intelligent plant washing method according to claim 3, wherein: the AI system (4) comprises an industrial server, software, a workbench and a display, and is used for performing convenient and friendly human-computer interaction with a user.
8. The intelligent plant washing method according to claim 4, wherein: the AI system (4) can adjust the washing mode of the high-precision water gun (6) for the area with heavy dust accumulation, and the washing mode of the high-precision water gun (6) comprises the following steps:
coordinate point shooting: aiming at a punctiform dust area discovered by industrial vision, the AI system (4) realizes coordinate point-shooting flushing based on three-dimensional coordinate control;
wave striking: the AI system (4) adjusts the water pressure and the flushing track of the high-precision water gun (6) to finish the flushing effect of the wave beating;
high-pressure strong impact: the AI system (4) adjusts water pressure to carry out high-pressure strong flushing on areas with severe dust accumulation and larger particles;
linkage water discharge: the AI system (4) controls a plurality of high-precision water guns (6) to be linked as required to form water discharge, and the water discharge and the resultant force wash dust areas;
alternative relay: the AI system (4) controls a plurality of high-precision water guns (6) to alternately work in a relay mode according to respective range ranges, and intelligent washing from one end to the other end is completed;
cooperative and mutual assistance: for particles and deposits with large weight, the AI system (4) dispatches a plurality of high-precision water guns (6) to wash the particles and the deposits with multiple water heads in a synergic manner.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210045560.3A CN114305213A (en) | 2022-01-15 | 2022-01-15 | Intelligent workshop flushing device and flushing method |
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| CN202210045560.3A CN114305213A (en) | 2022-01-15 | 2022-01-15 | Intelligent workshop flushing device and flushing method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115158237A (en) * | 2022-07-29 | 2022-10-11 | 平安智慧科技(天津)有限公司 | Intelligent car washing system integration device and method |
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