CN110775954A - Carbonization device is used in preparation of biological carbon fertilizer of straw - Google Patents
Carbonization device is used in preparation of biological carbon fertilizer of straw Download PDFInfo
- Publication number
- CN110775954A CN110775954A CN201911065144.4A CN201911065144A CN110775954A CN 110775954 A CN110775954 A CN 110775954A CN 201911065144 A CN201911065144 A CN 201911065144A CN 110775954 A CN110775954 A CN 110775954A
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- gear
- crushing
- carbonization
- motor
- straw
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B32/00—Carbon; Compounds thereof
- C01B32/05—Preparation or purification of carbon not covered by groups C01B32/15, C01B32/20, C01B32/25, C01B32/30
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/02—Cutting apparatus specially adapted for cutting hay, straw or the like having rotating knives with their cutting edges in a plane perpendicular to their rotational axis
- A01F29/04—Cutting apparatus specially adapted for cutting hay, straw or the like having rotating knives with their cutting edges in a plane perpendicular to their rotational axis with feeding direction transverse to axis
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01F—PROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
- A01F29/00—Cutting apparatus specially adapted for cutting hay, straw or the like
- A01F29/09—Details
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05D—INORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C; FERTILISERS PRODUCING CARBON DIOXIDE
- C05D9/00—Other inorganic fertilisers
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Crushing And Pulverization Processes (AREA)
- Fertilizers (AREA)
Abstract
The invention relates to the technical field of straw carbonization, in particular to a carbonization device for preparing a straw biochar organic fertilizer, which comprises a carbonization furnace and a microwave generator, wherein the carbonization furnace is provided with a feed hopper and a first discharge pipe; the upside of carbide furnace is equipped with crushing case, is equipped with the loading hopper on crushing case's the roof, the design of the bottom slope of crushing case, and the bottom of crushing case is equipped with row material pipe, smashes the incasement and is equipped with the rubbing crusher who is used for smashing the straw. The carbonization device for preparing the straw biochar organic fertilizer drives the first gear to rotate through the first motor, and further drives the second gear and the third gear to rotate, so that the first rotating rod and the second rotating rod are driven to rotate, and straws falling into the crushing box can be crushed by matching the second crushing teeth with the first crushing teeth; after the crushed straw powder enters the carbonization furnace, microwave carbonization is carried out, so that the carbonization efficiency is effectively improved.
Description
Technical Field
The invention relates to the technical field of straw carbonization, in particular to a carbonization device for preparing a straw biochar organic fertilizer.
Background
At present, straws are carbonized to prepare the biochar organic fertilizer, and the straws can be fully recycled. The straws are carbonized mainly by a microwave carbonization device. However, the straw carbonization device in the prior art directly puts the straws into the carbonization furnace, and the carbonization efficiency is not high. In view of this, the invention provides a carbonization device for preparing straw biochar organic fertilizer.
Disclosure of Invention
The invention aims to provide a carbonization device for preparing a straw biochar organic fertilizer, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a carbonization device for preparing straw biochar organic fertilizer comprises a carbonization furnace and a microwave generator, wherein supporting legs are arranged at the bottom of the carbonization furnace, a feed hopper and a first discharge pipe are arranged on the carbonization furnace, and the microwave generator is connected with the carbonization furnace through a microwave guide pipe; a crushing box is arranged on the upper side of the carbonization furnace, a feeding hopper is arranged on the top wall of the crushing box, the bottom of the crushing box is designed in an inclined mode, a discharging pipe is arranged at the bottom of the crushing box, and a crushing mechanism for crushing straws is arranged in the crushing box; in adding the loading hopper with the straw, can smash the straw that falls into crushing incasement through rubbing crusher constructs, the garrulous end of straw after smashing is arranged the material pipe and is discharged into in the feeder hopper, gets into in the carbonization stove after, carries out the microwave carbonization, and final material is discharged from first discharging pipe.
As a further scheme of the invention: the shredder mechanism includes a shredder tooth assembly and a drive assembly.
As a still further scheme of the invention: the crushing tooth assembly comprises a first rotating rod, a second rotating rod, a crushing box and second crushing teeth;
the first rotating rod and the second rotating rod are connected with a side wall bearing of the crushing box, second crushing teeth are arranged on the first rotating rod and the second rotating rod, first crushing teeth are arranged on the inner wall of the crushing box, and a screen is arranged in the crushing box and is positioned on the lower sides of the first crushing teeth and the second crushing teeth; through first bull stick and second bull stick rotation, drive the second and smash the tooth operation, utilize the second to smash the cooperation of tooth and first crushing tooth, can smash the straw that falls into crushing incasement.
As a still further scheme of the invention: the driving assembly comprises a first motor, a first gear, a second gear and a third gear;
the side wall of the carbonization furnace is fixedly provided with an installation plate, a first motor is installed on the installation plate, an output shaft of the first motor is connected with a first gear, a second gear and a third gear are respectively arranged at the bottom ends of a first rotating rod and a second rotating rod, the first gear is meshed with the second gear, and the second gear is meshed with the third gear; the first gear is driven to rotate through the first motor, the second gear is driven to rotate by utilizing the meshing of the first gear and the second gear, and the third gear is driven to rotate by utilizing the meshing of the second gear and the third gear, so that the first rotating rod and the second rotating rod are driven to rotate.
As a still further scheme of the invention: and a cutting assembly for cutting straws is arranged in the feeding hopper.
As a still further scheme of the invention: the cutting assembly comprises a second motor, a first cutting roller and a second cutting roller;
the center of the side surface of each of the first cutting roller and the second cutting roller is respectively connected with a second rotating shaft and a third rotating shaft, the second rotating shaft and the third rotating shaft are both connected with a side wall bearing of the loading hopper, the second motor is installed on the side wall of the loading hopper, an output shaft of the second motor is connected with the second rotating shaft, the second rotating shaft is provided with a fifth gear, the third rotating shaft is provided with a fourth gear, and the fourth gear is meshed with the fifth gear; the first cutting roller is driven to operate through the second motor, the fifth gear and the fourth gear are meshed simultaneously to drive the second cutting roller to operate, the first cutting roller and the second cutting roller can be used for cutting off straws, and the crushing efficiency can be improved.
As a still further scheme of the invention: a ribbed plate is arranged between the carbonization furnace and the mounting plate; the steadiness of mounting panel is strengthened.
As a still further scheme of the invention: a discharger is arranged on the lower side of the carbonization furnace, a through hole matched with the first discharge pipe is formed in the top wall of the discharger, and the bottom end of the first discharge pipe extends into the through hole;
an auger is arranged in the discharger, a third motor is arranged on the side wall of the discharger, an output shaft of the third motor is connected with the auger, and a second discharge pipe is arranged at the bottom of the discharger; in the product after carbonization from first discharging pipe gets into the discharger through the carbide furnace carbonization, drive the auger operation through the third motor, can the accumulational product in propelling movement discharger bottom and discharge from the second discharging pipe, conveniently collect the arrangement product.
Compared with the prior art, the invention has the beneficial effects that:
1. the carbonization device for preparing the straw biochar organic fertilizer drives the first gear to rotate through the first motor, the second gear is driven to rotate by utilizing the meshing of the first gear and the second gear, and the third gear is driven to rotate by utilizing the meshing of the second gear and the third gear, so that the first rotating rod and the second rotating rod are driven to rotate, the second crushing teeth are driven to rotate, and the straw falling into the crushing box can be crushed by utilizing the matching of the second crushing teeth and the first crushing teeth; the crushed straw powder is discharged into the feed hopper through the discharge pipe, and is carbonized by microwave after entering the carbonization furnace, so that the carbonization efficiency is effectively improved.
2. This carbonization device is used in biological carbon fertilizer of straw preparation drives first cutting roller operation through the second motor, utilizes the meshing of fifth gear and fourth gear and then drives the second cutting roller operation simultaneously, utilizes first cutting roller and second cutting roller can cut off the straw, can improve crushing efficiency.
3. This carbonization device is used in biological carbon fertilizer preparation of straw passes through the operation of third motor drive auger, can the accumulational result in propelling movement discharger bottom and discharge from the second discharging pipe, conveniently collects the arrangement result.
Drawings
Fig. 1 is a schematic structural diagram of embodiment 1 of the present invention.
Fig. 2 is a schematic top view of the charging hopper, the first cutting roll and the second cutting roll in embodiment 1 of the present invention.
Fig. 3 is a schematic structural diagram of embodiment 2 of the present invention.
FIG. 4 is a schematic illustration of the configuration of a discharger and of a second discharge pipe according to example 2 of the invention.
FIG. 5 is a schematic sectional view showing a discharger in example 2 of the present invention.
In the figure: 1-carbonization furnace, 2-support legs, 3-first discharge pipe, 4-ribbed plate, 5-microwave generator, 6-mounting plate, 7-first motor, 8-first gear, 9-second gear, 10-third gear, 11-microwave guide pipe, 12-first rotating rod, 13-crushing box, 14-first crushing tooth, 15-first cutting roller, 16-second cutting roller, 17-charging hopper, 18-second crushing tooth, 19-screen, 20-second rotating rod, 21-discharge pipe, 22-charging hopper, 23-fourth gear, 24-fifth gear, 25-second rotating shaft, 26-second motor, 27-third rotating shaft, 28-third motor, 29-discharger, 30-second discharge pipe, 31-port and 32-auger.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Example 1
Referring to fig. 1-2, in the embodiment of the present invention, a carbonization device for preparing straw biochar organic fertilizer includes a carbonization furnace 1 and a microwave generator 5, wherein the bottom of the carbonization furnace 1 is provided with support legs 2, the carbonization furnace 1 is provided with a feed hopper 22 and a first discharge pipe 3, and the microwave generator 5 is connected with the carbonization furnace 1 through a microwave guide pipe 11; a crushing box 13 is arranged on the upper side of the carbonization furnace 1, a feeding hopper 17 is arranged on the top wall of the crushing box 13, the bottom of the crushing box 13 is designed in an inclined manner, a discharging pipe 21 is arranged at the bottom of the crushing box 13, and a crushing mechanism for crushing straws is arranged in the crushing box 13; in adding the loading hopper 17 with the straw, can smash the straw that falls into crushing case 13 through rubbing crusher constructs, the garrulous end of straw after smashing discharges into feeder hopper 22 through arranging material pipe 21 in, after getting into carbide furnace 1, carries out the microwave carbonization, and final material is discharged from first discharging pipe 3.
Further, the shredder mechanism includes a shredder tooth assembly and a drive assembly.
Specifically, the crushing tooth assembly comprises a first rotating rod 12, a second rotating rod 20, a crushing box 13 and a second crushing tooth 18;
the first rotating rod 12 and the second rotating rod 20 are connected with a side wall bearing of the crushing box 13, the first rotating rod 12 and the second rotating rod 20 are both provided with second crushing teeth 18, the inner wall of the crushing box 13 is provided with first crushing teeth 14, the crushing box 13 is also internally provided with a screen 19, and the screen 19 is positioned at the lower sides of the first crushing teeth 14 and the second crushing teeth 18; the second crushing teeth 18 are driven to rotate through the rotation of the first rotating rod 12 and the second rotating rod 20, and the straw falling into the crushing box 13 can be crushed by the matching of the second crushing teeth 18 and the first crushing teeth 14.
Specifically, the driving assembly comprises a first motor 7, a first gear 8, a second gear 9 and a third gear 10;
the side wall of the carbonization furnace 1 is fixedly provided with a mounting plate 6, a first motor 7 is mounted on the mounting plate 6, an output shaft of the first motor 7 is connected with a first gear 8, a second gear 9 and a third gear 10 are respectively arranged at the bottom ends of a first rotating rod 12 and a second rotating rod 20, the first gear 8 is meshed with the second gear 9, and the second gear 9 is meshed with the third gear 10; the first gear 8 is driven to rotate by the first motor 7, the second gear 9 is driven to rotate by the meshing of the first gear 8 and the second gear 9, and the third gear 10 is driven to rotate by the meshing of the second gear 9 and the third gear 10, so that the first rotating rod 12 and the second rotating rod 20 are driven to rotate.
Further, a cutting assembly for cutting straws is arranged in the feeding hopper 17.
In particular, the cutting assembly comprises a second motor 26, a first cutting roller 15 and a second cutting roller 16;
the centers of the side surfaces of the first cutting roller 15 and the second cutting roller 16 are respectively connected with a second rotating shaft 25 and a third rotating shaft 27, the second rotating shaft 25 and the third rotating shaft 27 are both connected with a side wall bearing of the loading hopper 17, a second motor 26 is installed on the side wall of the loading hopper 17, an output shaft of the second motor 26 is connected with the second rotating shaft 25, a fifth gear 24 is arranged on the second rotating shaft 25, a fourth gear 23 is arranged on the third rotating shaft 27, and the fourth gear 23 is meshed with the fifth gear 24; the first cutting roller 15 is driven to operate through the second motor 26, meanwhile, the fifth gear 24 is meshed with the fourth gear 23 to further drive the second cutting roller 16 to operate, straws can be cut off through the first cutting roller 15 and the second cutting roller 16, and the crushing efficiency can be improved.
Further, a rib plate 4 is arranged between the carbonization furnace 1 and the mounting plate 6; the stability of the mounting plate 6 is enhanced.
The working principle of the embodiment of the invention is as follows: when the straw crushing device is used, straws are added into the feeding hopper 17, the first cutting roller 15 is driven to operate through the second motor 26, meanwhile, the second cutting roller 16 is driven to operate through the meshing of the fifth gear 24 and the fourth gear 23, the straws can be cut through the first cutting roller 15 and the second cutting roller 16, and the crushing efficiency can be improved; the cut straws fall into a crushing box 13, a first gear 8 is driven to rotate through a first motor 7, a second gear 9 is driven to rotate by utilizing the meshing of the first gear 8 and the second gear 9, and a third gear 10 is driven to rotate by utilizing the meshing of the second gear 9 and the third gear 10, so that a first rotating rod 12 and a second rotating rod 20 are driven to rotate, a second crushing tooth 18 is driven to rotate, and the straws falling into the crushing box 13 can be crushed by utilizing the matching of the second crushing tooth 18 and a first crushing tooth 14; the crushed straw powder is discharged into the feed hopper 22 through the discharge pipe 21, and is subjected to microwave carbonization after entering the carbonization furnace 1, so that the carbonization efficiency is effectively improved.
Example 2
Referring to fig. 3-5, in the embodiment of the present invention, a carbonization device for preparing straw biochar organic fertilizer is different from embodiment 1 in that a discharger 29 is arranged at the lower side of a carbonization furnace 1, a through hole 31 matched with a first discharge pipe 3 is arranged on the top wall of the discharger 29, and the bottom end of the first discharge pipe 3 extends into the through hole 31;
an auger 32 is arranged in the discharger 29, a third motor 28 is arranged on the side wall of the discharger 29, an output shaft of the third motor 28 is connected with the auger 32, and a second discharge pipe 30 is arranged at the bottom of the discharger 29; the product carbonized by the carbonization furnace 1 enters the discharger 29 from the first discharge pipe 3, the packing auger 32 is driven by the third motor 28 to operate, the product accumulated at the bottom of the discharger 29 can be pushed and discharged from the second discharge pipe 30, and the finished product is convenient to collect.
While the preferred embodiments of the present invention have been described in detail, the present invention is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present invention within the knowledge of those skilled in the art.
Claims (8)
1. The utility model provides a biological carbon of straw carbonization device for fertilizer preparation, includes carbide furnace (1) and microwave generator (5), and the bottom of carbide furnace (1) is equipped with landing leg (2), is equipped with feeder hopper (22) and first discharging pipe (3) on carbide furnace (1), and microwave generator (5) are connected its characterized in that through microwave pipe (11) and carbide furnace (1):
the upside of carbide furnace (1) is equipped with crushing case (13), is equipped with loading hopper (17) on the roof of crushing case (13), the bottom slope design of crushing case (13), and the bottom of crushing case (13) is equipped with row material pipe (21), is equipped with the rubbing crusher who is used for smashing the straw in crushing case (13).
2. The carbonization device for preparing straw biochar organic fertilizer as claimed in claim 1, is characterized in that:
the shredder mechanism includes a shredder tooth assembly and a drive assembly.
3. The carbonization device for preparing straw biochar organic fertilizer as claimed in claim 2, is characterized in that:
the crushing tooth assembly comprises a first rotating rod (12), a second rotating rod (20), a crushing box (13) and second crushing teeth (18);
first bull stick (12) and second bull stick (20) all are connected with the lateral wall bearing of smashing case (13), all are equipped with the crushing tooth of second (18) on first bull stick (12) and second bull stick (20), are equipped with first crushing tooth (14) on the inner wall of smashing case (13), still are equipped with screen cloth (19) in smashing case (13), and screen cloth (19) are located the downside that first crushing tooth (14) and second smashed tooth (18).
4. The carbonization device for preparing straw biochar organic fertilizer as claimed in claim 3, is characterized in that:
the driving assembly comprises a first motor (7), a first gear (8), a second gear (9) and a third gear (10);
be fixed with mounting panel (6) on the lateral wall of carbide furnace (1), install on mounting panel (6) first motor (7), the output shaft and first gear (8) of first motor (7) are connected, and second gear (9) and third gear (10) set up respectively in the bottom of first bull stick (12) and second bull stick (20), first gear (8) and second gear (9) meshing, second gear (9) and third gear (10) meshing.
5. The carbonization device for preparing straw biochar organic fertilizer as claimed in claim 4, is characterized in that:
a cutting assembly for cutting straws is arranged in the feeding hopper (17).
6. The carbonization device for preparing straw biochar organic fertilizer as claimed in claim 5, is characterized in that:
the cutting assembly comprises a second motor (26), a first cutting roller (15) and a second cutting roller (16);
the side center department of first cutting roller (15) and second cutting roller (16) is connected with second axis of rotation (25) and third axis of rotation (27) respectively, second axis of rotation (25) and third axis of rotation (27) all are connected with the lateral wall bearing of loading hopper (17), install on the lateral wall of loading hopper (17) second motor (26), the output shaft and the second axis of rotation (25) of second motor (26) are connected, be equipped with fifth gear (24) on second axis of rotation (25), be equipped with fourth gear (23) on third axis of rotation (27), fourth gear (23) and fifth gear (24) meshing.
7. The carbonization device for preparing straw biochar organic fertilizer as claimed in any one of claims 4 to 6, is characterized in that:
and a ribbed plate (4) is arranged between the carbonization furnace (1) and the mounting plate (6).
8. The carbonization device for preparing straw biochar organic fertilizer as claimed in claim 6, is characterized in that:
a discharger (29) is arranged on the lower side of the carbonization furnace (1), a through hole (31) matched with the first discharge pipe (3) is formed in the top wall of the discharger (29), and the bottom end of the first discharge pipe (3) extends into the through hole (31);
be equipped with auger (32) in discharger (29), install third motor (28) on the lateral wall of discharger (29), the output shaft and auger (32) of third motor (28) are connected, and the bottom of discharger (29) is equipped with second discharging pipe (30).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911065144.4A CN110775954A (en) | 2019-11-04 | 2019-11-04 | Carbonization device is used in preparation of biological carbon fertilizer of straw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911065144.4A CN110775954A (en) | 2019-11-04 | 2019-11-04 | Carbonization device is used in preparation of biological carbon fertilizer of straw |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110775954A true CN110775954A (en) | 2020-02-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911065144.4A Withdrawn CN110775954A (en) | 2019-11-04 | 2019-11-04 | Carbonization device is used in preparation of biological carbon fertilizer of straw |
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| Country | Link |
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| CN (1) | CN110775954A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111232976A (en) * | 2020-03-25 | 2020-06-05 | 南华大学 | Process and equipment for preparing activated carbon from soybean straws and application of activated carbon to uranium wastewater treatment |
| CN111742728A (en) * | 2020-07-28 | 2020-10-09 | 临漳县万圣网络科技有限公司 | Pasture crushing apparatus for animal husbandry |
| CN112106536A (en) * | 2020-10-26 | 2020-12-22 | 黔西南正胤活性炭科技有限公司 | A straw rubbing crusher for preparation of active carbon base material |
| CN113684040A (en) * | 2021-09-18 | 2021-11-23 | 辽宁恒润农业有限公司 | Carbonization furnace for producing biomass carbon-based fertilizer |
| CN114440226A (en) * | 2022-02-07 | 2022-05-06 | 江苏炭耕农业科技有限公司 | Biological carbon production device and method based on wheat straws |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205953922U (en) * | 2016-08-15 | 2017-02-15 | 天津烽能科技有限公司 | Straw carbonization processing equipment |
-
2019
- 2019-11-04 CN CN201911065144.4A patent/CN110775954A/en not_active Withdrawn
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205953922U (en) * | 2016-08-15 | 2017-02-15 | 天津烽能科技有限公司 | Straw carbonization processing equipment |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111232976A (en) * | 2020-03-25 | 2020-06-05 | 南华大学 | Process and equipment for preparing activated carbon from soybean straws and application of activated carbon to uranium wastewater treatment |
| CN111742728A (en) * | 2020-07-28 | 2020-10-09 | 临漳县万圣网络科技有限公司 | Pasture crushing apparatus for animal husbandry |
| CN112106536A (en) * | 2020-10-26 | 2020-12-22 | 黔西南正胤活性炭科技有限公司 | A straw rubbing crusher for preparation of active carbon base material |
| CN113684040A (en) * | 2021-09-18 | 2021-11-23 | 辽宁恒润农业有限公司 | Carbonization furnace for producing biomass carbon-based fertilizer |
| CN114440226A (en) * | 2022-02-07 | 2022-05-06 | 江苏炭耕农业科技有限公司 | Biological carbon production device and method based on wheat straws |
| CN114440226B (en) * | 2022-02-07 | 2023-02-17 | 江苏炭耕农业科技有限公司 | Biological carbon production device and method based on wheat straws |
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Application publication date: 20200211 |
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| WW01 | Invention patent application withdrawn after publication |