CN110774629A - Novel whitish antique button manufacturing method and corresponding manufacturing equipment - Google Patents
Novel whitish antique button manufacturing method and corresponding manufacturing equipment Download PDFInfo
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- CN110774629A CN110774629A CN201911069024.1A CN201911069024A CN110774629A CN 110774629 A CN110774629 A CN 110774629A CN 201911069024 A CN201911069024 A CN 201911069024A CN 110774629 A CN110774629 A CN 110774629A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D19/00—Producing buttons or semi-finished parts of buttons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/02—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving rotary barrels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/25—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member
- B26D1/26—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut
- B26D1/28—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting
- B26D1/29—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a non-circular cutting member moving about an axis substantially perpendicular to the line of cut and rotating continuously in one direction during cutting with cutting member mounted in the plane of a rotating disc, e.g. for slicing beans
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D19/00—Producing buttons or semi-finished parts of buttons
- B29D19/04—Producing buttons or semi-finished parts of buttons by cutting, milling, turning, stamping, or perforating moulded parts; Surface treatment of buttons
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/07—Aldehydes; Ketones
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention provides a manufacturing method and corresponding manufacturing equipment of a novel whitish antique button, the manufacturing method comprises the steps of mixing unsaturated polyester resin, cobalt salt and methyl ethyl ketone to form base material slurry to manufacture a button blank block, scraping the button blank block by using a cutter with a rough surface to manufacture a button prototype block, placing the button prototype block in an eddy current type grinding machine containing polishing stones, polishing powder and aqueous solution to carry out antique polishing, scraping the shape by using a processing cutter, presenting a rough frosting effect on the front and back surfaces of the button prototype block, and polishing the surface by using the eddy current type grinding machine to present a whitish antique effect, so that the manufacturing is efficient and the presentation effect is good.
Description
Technical Field
The invention relates to the field of buttons, in particular to a manufacturing method and corresponding manufacturing equipment of a novel whitish antique button.
Background
The button is a common auxiliary material used on clothes and is used for connecting lappets or decorating. The button in the prior art usually only has primary color, has poor visual effect, is easy to be in aesthetic fatigue, is difficult to better reflect the decorative effect of the button on clothes, and can not meet diversified requirements of modern consumers. On the other hand, in the prior art, the variety of the display effect of the button is improved through various processes such as burning, polishing and the like, but most of the processes are time-consuming and labor-consuming, and the obtained effect is unsatisfactory.
Therefore, it is necessary to provide a method for manufacturing a novel whitish antique button and corresponding manufacturing equipment to solve the technical problems.
Disclosure of Invention
The invention provides a method for manufacturing a novel whitish antique button, which is characterized in that a machining cutter is used for scraping and modeling, the front and back surfaces of a button young block present a rough frosted effect, and then a vortex grinder is used for polishing to enable the surface of the button to present the whitish antique effect, so that the problems that the button in the prior art cannot meet diversified requirements, the manufacturing is time-consuming and labor-consuming, and the obtained effect is unsatisfactory are solved.
In order to solve the technical problems, the technical scheme of the invention is as follows: a manufacturing method of a novel whitish antique button comprises the following steps:
step S11: mixing unsaturated polyester resin, cobalt salt and methyl ethyl ketone to form base material slurry;
step S12: preparing the base material slurry into an initial blank, and then cutting the initial blank to prepare a button blank block;
step S13: scraping the button blank block by using a cutter with a rough surface to prepare a button young block;
step S14: and placing the button young blocks in an eddy current type grinder for antique polishing.
In the present invention, in the step S11, the unsaturated polyester resin: cobalt salt: the weight ratio of the methyl ethyl ketone is as follows: 1: 0.008 ± 0.001: 0.012 ± 0.001.
In the present invention, in the step S13, the surface of the tool is roughened by uniformly wiping the surface of the tool with oilstone, and it should be noted that, since the tool generally scrapes the button through the edge, the surface roughness is mainly to roughen the cutting edge of the tool.
In the present invention, the step S13 further includes: putting the prepared button prototype block into a vortex grinding machine containing polishing stones, polishing powder and aqueous solution for deburring and polishing;
the step S14 is to place the button prototype block in an eddy current type grinder containing polishing stone, polishing powder and aqueous solution to perform antique polishing, wherein the external sphere diameter of the polishing stone subjected to deburring polishing is larger than that of the polishing stone subjected to antique polishing.
Wherein the step S13 further includes: and soaking the button prototype block after deburring in 80-95-degree saline water to reduce hardness brittleness.
In the present invention, in step S14, the rotational speed of the motor of the vortex grinder is 45 to 55 rpm/sec, the polishing stones are triangular polishing stones having a length, a width and a height of 5MM by 5MM, respectively, and the specification of the polishing powder is 200 mesh.
In the present invention, in the step S14, the diameter of the button-shaped pieces is between 8 and 32mm, and the corresponding grinding time is between 15 and 20 minutes.
The invention also comprises a manufacturing device for implementing the manufacturing method of the novel whitish antique button, which comprises a blank production device, a first processing device, a second processing device and an eddy current type grinder;
the blank production device is used for hardening and forming the base material slurry into initial blanks in a set shape, the first processing device is used for cutting the initial blanks into button blank blocks, the second processing device is used for scraping, drilling and processing the button blank blocks to form button prototype blocks, and the vortex grinding machine is used for polishing the button prototype blocks.
The initial blank in the present invention may be a plate-type blank or a bar-type blank.
The blank production device can be a bar-shaped blank production device for forming bar-shaped blanks, and the first processing device comprises a rotary table, a cutter, a fixing clamp, a stop block and a conveying wheel set;
the utility model discloses a button blank cutting machine, including fixed anchor clamps, conveying wheelset, cutter equidistance fixed connection, fixed anchor clamps, dog, guide hole, dog, cutter, fixed wheel set, carousel, cutter, dog and dog.
In the invention, the first processing device further comprises a base, the conveying wheel set comprises a driving wheel and a driven wheel, the driving wheel is fixedly connected to the base, the driven wheel is adjustably connected to the base, the driving wheel is positioned below the driven wheel, a cylinder member is detachably connected to the fixing clamp, the fixing hole is positioned on the cylinder member, and one end of the fixing hole is a tapered hole for guiding the rod-shaped blank to enter.
Furthermore, from the driving wheel pass through the link adjustable connection on the base be provided with the slide rail on the base be provided with the spout with slide rail looks adaptation on the link, the both ends threaded connection of link have screw and screw with base extrusion contact, thereby will the link is fixed set for the position on the base.
Furthermore, an inclined ejecting block is arranged on the base and opposite to the screw at one end, and the thickness of the inclined ejecting block close to one end of the driving wheel is lower than that of the inclined ejecting block far away from one end of the driving wheel, so that the driven wheel is prevented from moving in the direction far away from the driving wheel.
The blank production device can be a bar-shaped blank production device and comprises a bar material flow guide part, a transfer part and a hollow pipe;
the middle rotating part is movably arranged between the bar stock flow guiding part and the hollow pipe, the bar stock flow guiding part comprises a first output port for conveying slurry to the hollow pipe, and the bar stock flow guiding part is used for receiving substrate slurry and guiding the substrate slurry into the hollow pipe so as to form a bar-shaped blank;
the transfer part is used for receiving the base material slurry from the bar stock flow guide part in the process of switching the positions of the hollow pipes relative to the first output port, and guiding the received base material slurry into the hollow pipes after the positions of the hollow pipes are switched.
Further, the rod-shaped blank production device further comprises a base frame and a moving frame arranged on the base frame in a sliding mode, and the hollow pipes are fixed on the moving frame so as to receive the base material slurry guided by the rod guide part one by one through the movement of the moving frame;
the transfer part comprises a flow guide hopper which slides relative to the base frame, and the flow guide hopper comprises an initial position and a material receiving position on a sliding track;
when the flow guide hopper is located at the initial position, the flow guide hopper is staggered with a first output port of the bar stock flow guide part, so that the flow guide hopper can guide the base material slurry into the corresponding hollow pipe;
when the flow guide hopper is located between the initial position and the material receiving position, one end of the flow guide hopper is located below a first output port of the bar material flow guide part, and the other end of the flow guide hopper is located above the hollow pipe correspondingly, so that the flow guide hopper can receive the base material slurry output by the bar material flow guide part and guides the slurry to be corresponding in the hollow pipe.
Furthermore, the transfer part also comprises a transmission mechanism, and the transmission mechanism comprises a connecting rod, a transmission wheel and an elastic piece;
one end of the connecting rod is fixedly connected with the flow guide hopper, the other end of the connecting rod is connected to the base frame in a sliding mode, the driving wheel is connected to the base frame in a rotating mode and located between the connecting rod and the moving frame, a first transmission convex portion in transmission connection with the driving wheel is arranged on the connecting rod, a second transmission convex portion used for driving the driving wheel to rotate is arranged on the moving frame, the connecting rod is driven to slide to the material receiving position through movement of the moving frame, and therefore in the process of switching positions of the hollow pipes, the flow guide hopper can move towards the material receiving position to receive base material slurry from the bar material flow guide portion;
the base frame is provided with a stop block, and two ends of the elastic piece are respectively connected with the stop block and the connecting rod so as to drive the connecting rod to slide to the initial position.
In the invention, the blank production device can also be a plate-type blank production device which comprises a centrifugal cylinder and a plate material flow guide part positioned on the inner side of the centrifugal cylinder, wherein the plate material flow guide part comprises a second output port used for conveying slurry to the inner wall of the centrifugal cylinder, and when the centrifugal cylinder rotates, a mark layer and a button base layer are formed on the centrifugal cylinder layer by layer through the flow guide of the plate material flow guide part, so that the plate-type blank is formed into the plate-type blank
In the invention, one surface of the plate blank material is provided with the mark layer, and the mark layer is used for identifying the front and back surfaces of the button young blocks subsequently so as to be beneficial to automatic production.
Compared with the prior art, the invention has the beneficial effects that: according to the manufacturing method of the novel whitish antique button, the rough frosting effect is presented on the front and back surfaces of the button young block while the processing cutter is used for scraping and modeling, and then the surface of the button young block is polished by the vortex grinder to present the whitish antique effect, so that the manufacturing is efficient, and the display effect is good.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required in the embodiments are briefly introduced below, and the drawings in the following description are only corresponding to some embodiments of the present invention.
Fig. 1 is a flow chart of the method for manufacturing the novel whitish antique button.
Fig. 2 is a schematic structural view of a rod-shaped blank production device of the novel whitish antique button manufacturing equipment.
Fig. 3 is a plan view of the bar-type blank producing apparatus of fig. 2.
Fig. 4 is a sectional view taken along section line a-a in fig. 3.
Fig. 5 is a schematic structural view of a plate-type blank production device of the novel whitish antique button manufacturing equipment.
Fig. 6 is a schematic configuration diagram of a first processing device for processing a bar-type billet.
Fig. 7 is a sectional view taken along section line B-B in fig. 6.
Fig. 8 is a right side view of the structure of fig. 6 with the turntable and cutter attached.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the present invention, directional terms such as "up", "down", "front", "back", "left", "right", "inner", "outer", "side", "top" and "bottom" are used only with reference to the orientation of the drawings, and the directional terms are used for illustration and understanding of the present invention, and are not intended to limit the present invention.
The terms "first," "second," and the like in the terms of the invention are used for descriptive purposes only and not for purposes of indication or implication relative importance, nor as a limitation on the order of precedence.
The button in the prior art usually only has primary color, has poor visual effect, is easy to be in aesthetic fatigue, is difficult to better reflect the decorative effect of the button on clothes, and can not meet diversified requirements of modern consumers. On the other hand, in the prior art, the variety of the display effect of the button is improved through various processes such as burning, polishing and the like, but most of the processes are time-consuming and labor-consuming, and the obtained effect is unsatisfactory.
The following is an embodiment of the present invention for making a novel whitish antique button, which can solve the above technical problems.
Referring to fig. 1, fig. 1 is a flow chart of a method for manufacturing the novel whitish antique button of the present invention.
The invention provides a method for manufacturing a novel whitish antique button, which comprises the following steps:
step S11: mixing unsaturated polyester resin, cobalt salt and methyl ethyl ketone to form base material slurry, wherein the cobalt salt and the methyl ethyl ketone play a role in catalyzing polymerization;
step S12: preparing the base material slurry into an initial blank, and then cutting the initial blank to prepare a button blank block;
step S13: using a cutter with a rough surface to scrape the button blank block to prepare a button prototype block;
step S14: and (3) placing the button prototype block in an eddy current type grinding machine containing polishing stones, polishing powder and aqueous solution to carry out antique polishing.
In the present embodiment, in step S11, the unsaturated polyester resin: cobalt salt: the weight ratio of the methyl ethyl ketone is as follows: 1: 0.008 ± 0.001: 0.012 ± 0.001.
In the present invention, in step S13, the oilstone is used to uniformly wipe the surface of the tool to make the surface of the tool rough, so that the button prototype block is shaved and shaped while the front and back surfaces of the button prototype block exhibit rough grinding effect.
In the present invention, step S13 further includes: and (3) putting the prepared button prototype block into an eddy current type grinding machine containing polishing stones and polishing powder for deburring and polishing, wherein the polishing stones are preferably triangular polishing stones, and the external sphere diameter of the deburring and polishing stones is larger than that of the antique polishing stones.
Wherein, step S13 further includes: the burr-removed button briquette is soaked in 80-95 degrees of saline water to reduce the hardness brittleness, wherein a rough cutter is used for scraping the button briquette with higher hardness brittleness, the rough sanding effect is better, and the hardness brittleness is reduced by soaking after scraping.
In the present invention, in step S14, the rotational speed of the motor of the vortex grinder is 45 to 55 rpm/sec, the polishing stones are triangular polishing stones having a length, width and height of 5MM by 5MM, respectively, and the polishing powder has a size of 200 mesh.
It should be noted that, in this embodiment, because the polished stone of secondary polishing is connected the ball diameter outward and is bigger, the difficult grinding of lower on the rough uneven surface to can make rough uneven surface produce the colour difference, obtain better effect modelled after an antique.
In the present invention, in step S14, the diameter of the button-shaped pieces is between 8-32mm, the corresponding grinding time is between 15-20 minutes, and the larger the diameter of the button-shaped pieces is, the longer the corresponding grinding time should be.
The manufacturing method of the novel whitish antique button of this embodiment uses the processing cutter to scrape when figurative the positive and negative of button young piece present coarse dull polish effect, and rethread vortex grinder carries out the polishing of imitating the ancients and makes its surface present whitish antique effect, and the preparation is high-efficient and the bandwagon effect is good.
Referring to fig. 2, fig. 3 and fig. 4, wherein fig. 2 is a schematic structural view of a rod-shaped blank producing device of an apparatus for making a new whitish antique button according to the present invention, fig. 3 is a top view of the rod-shaped blank producing device of fig. 2, and fig. 4 is a cross-sectional view taken along a cutting line a-a of fig. 3.
In the drawings, elements having similar structures are denoted by the same reference numerals.
The invention also comprises a device for manufacturing the novel whitish antique button, which is the first embodiment.
A manufacturing device of a novel whitish antique button comprises a blank production device, a first processing device, a second processing device and an eddy current type grinding machine;
blank apparatus for producing is used for hardening shaping the initial blank of setting for the shape with substrate thick liquids, and initial blank in this embodiment is bar-type blank, and first processingequipment is used for cutting initial blank into button billet, and second processingequipment is used for scraping drilling processing to the button billet and makes button rudimental piece, and the vortex grinder is used for polishing modelled after an antique to the button rudimental piece.
The second processing device is not particularly limited, and a person skilled in the art can select a machine tool capable of correspondingly scraping and drilling the button blank block according to the actual product requirements.
Referring to fig. 2 and 3, units with similar structures are denoted by the same reference numerals, the blank producing apparatus in this embodiment is a bar-shaped blank producing apparatus for forming a bar-shaped blank, which can harden and form a base material slurry into the bar-shaped blank, and includes a base frame 14, a bar stock guide portion 11, a transit portion, a hollow pipe 13, and a moving frame 15 slidably disposed on the base frame 14, and can transfer the base material slurry to the bar stock guide portion 11 by disposing a transfer pipe 16 above the bar stock guide portion 11 and disposing an output hole below the transfer pipe 16.
The activity of transfer portion sets up between bar water conservancy diversion portion 11 and hollow tube 13, and bar water conservancy diversion portion 11 is used for receiving substrate thick liquids and water conservancy diversion to the hollow tube 13 in including being used for carrying the first delivery outlet of thick liquids to hollow tube 13 to the shaping is bar type blank, then the cutting of first processingequipment along the radial direction of bar type blank can make the button billet.
Preferably, the hollow tube 13 is once passed through wax slurry before grouting, so that a layer of thin wax is attached to the inner wall of the hollow tube 13, and after the bar-shaped blank is hardened, the wax layer can be fused by heating the hollow tube 13, and the bar-shaped blank is taken out very conveniently.
The transfer part is used for receiving the base material slurry from the bar stock flow guide part 11 in the process that the hollow pipes 13 are switched to the position corresponding to the first output port, and guiding the received base material slurry into the hollow pipes 13 after the position of the hollow pipes 13 is switched, so that the base material slurry is prevented from flowing onto the moving frame 15 when the positions of the hollow pipes 13 are switched, and subsequent cleaning operation is saved.
Many hollow tubes 13 are fixed on removing frame 15 to through the removal of removing frame 15, make many hollow tubes 13 receive the substrate thick liquids of rod water conservancy diversion portion 11 water conservancy diversion one by one, be provided with the positioning channel section 151 that is used for fixing a position and settle hollow tube 13 on removing frame 15, in addition, can still set up locating hole 153 on removing frame 15 lower part platform, so that the bottom of hollow tube 13 can fix a position and settle in locating hole 153.
Referring to fig. 3 and 4, in fig. 3, for clearly showing the structure of the transfer part, the diversion part 11 is shown by a dotted line, the transfer part includes a diversion bucket 12 sliding relative to the base frame 14, and the diversion bucket 12 includes an initial position and a receiving position on a sliding track.
When the guiding hopper 12 is located at the initial position, the guiding hopper 12 is staggered with the first output port of the bar guiding part 11, i.e. as shown in fig. 3, so that the guiding hopper 12 can guide the substrate slurry into the corresponding hollow pipe 13.
When the diversion hopper 12 is located between the initial position and the receiving position, one end of the diversion hopper 12 is located below the first output port of the bar diversion part 11, and the other end is located above the corresponding hollow pipe 13, namely, the diversion hopper 12 moves towards the left end in fig. 3 to receive the base material slurry output by the bar diversion part 11 and diverts the slurry into the corresponding hollow pipe 13, and the connection is ingenious, so that the machine is clean and clean.
The transfer section in this embodiment further comprises a transmission mechanism comprising a link 17, a transmission wheel 19 and an elastic member 18.
One end of the connecting rod 17 is fixedly connected with the diversion hopper 12, the other end of the connecting rod is connected to the base frame 14 in a sliding mode, the driving wheel 19 is connected to the base frame 14 in a rotating mode and located between the connecting rod 17 and the moving frame 15, a first transmission convex portion 171 in transmission connection with the driving wheel 19 is arranged on the connecting rod 17, a second transmission convex portion 152 used for driving the driving wheel 19 to rotate is arranged on the moving frame 15, the connecting rod 17 is driven to slide to a material receiving position through movement of the moving frame 15, and therefore in the process of switching positions of different hollow pipes 13, the diversion hopper 12 can move towards the material receiving position to receive base material slurry from the bar diversion portion 11.
That is, as shown in fig. 3, when the moving frame 15 slides to the right, the second driving protrusion 152 can gradually press the driving wheel 19 to rotate, so as to drive the connecting rod 17 and the guide hopper 12 to slide to the left to receive the substrate slurry from the bar guiding portion 11, and when the second driving protrusion 152 moves to gradually disengage from the pressing with the driving wheel 19, the guide hopper 12 slides to the right under the elastic force of the elastic member 18, so as to guide the substrate slurry in the guide hopper 12 to the hollow tube 13 after the previous grouting is completed.
Wherein the first driving protrusion 171 may be a rack, the driving wheel 19 may be a gear, and the second driving protrusion 152 may be a block.
Preferably, the flow guide outlet of the flow guide hopper 12 is located at one side of the end of the moving frame 15 in the moving direction, that is, as shown in fig. 4, the moving frame 15 moves rightward to realize sequential grouting of the hollow pipes 13, and the flow guide outlet of the flow guide hopper 12 is located at the right side of the flow guide hopper 12, so that the base material slurry in the flow guide hopper 12 can be guided into the hollow pipes 13 which are completely grouted in the previous step, and the base material slurry is easy to fuse.
As shown in fig. 3, a stopper 141 is disposed on the base frame 14, and two ends of the elastic member 18 are respectively connected to the stopper 141 and the connecting rod 17 for driving the connecting rod 17 to slide to the initial position, and the elastic member 18 in this embodiment may be a spring.
It can be understood that the elastic member 18 can also be a torsion spring, the torsion spring is sleeved on the rotating shaft of the driving wheel 19, two ends of the torsion spring are respectively connected with the driving wheel 19 and the base frame 14, the driving wheel 19 automatically rotates through the elastic force of the torsion spring, and the connecting rod 17 is driven to slide to the initial position.
Referring to fig. 6, 7 and 8, fig. 6 is a schematic structural view of a first processing device for processing a bar-shaped blank, fig. 7 is a sectional view taken along the section line B-B in fig. 6, and fig. 8 is a right side view of the structure of fig. 6 with a turntable and a cutter.
In this embodiment, the first processing device includes a turntable 39, a cutter 3A, a fixing clamp 37, a stopper 38, and a conveying wheel set;
the conveying wheel set and the rotary table 39 are respectively arranged at two ends of the fixed clamp 37, a fixed hole 372 is arranged on the fixed clamp 37, the conveying wheel set is used for clamping the bar-shaped blank 32 and transporting the bar-shaped blank to the fixed hole 372, a plurality of cutters 3A are fixedly connected on the circumference of the rotary table 39 in an equidistant mode and rotate along with the rotary table 39, so that the bar-shaped blank 32 output by the fixed hole 372 is cut, the stop block 38 is fixedly arranged on one side, close to the cutters 3A, of the fixed clamp 37, a cutting groove 382 used for fixing the cutters 3A is formed between the stop block and the fixed clamp 37, the inner wall surface of the cutting groove 382 can form positioning for the cutters 3A, so that the cutters 3A are prevented from deviating, and a guide hole 381 opposite to the fixed hole 372 is arranged on the stop block.
The conveying wheel set comprises a driving wheel 34, a driven wheel 35 and a plurality of supporting wheels 33 for supporting the bar blanks 32, the driving wheel 34 is fixedly connected to the base 31, the driven wheel 35 is adjustably connected to the base 31, the driving wheel 34 is located below the driven wheel 35, a soft adhesive layer for fastening and clamping the bar blanks 32 can be arranged on the driving wheel 34 and the driven wheel 35, a barrel part 371 is detachably connected to the fixing clamp 37, a fixing hole 372 is located on the barrel part 371, the bar blanks 32 with different specifications can be processed through the barrel part 371, and one end of the fixing hole 372 is a tapered hole for guiding the bar blanks 32 to enter.
Specifically, the driven wheel 35 is adjustably connected to the base 31 through the connecting frame 36 to adapt to rod-shaped blanks 32 of different specifications, the base 31 is provided with a slide rail 311, the connecting frame 36 is provided with a slide groove matched with the slide rail 311, two ends of the connecting frame 36 are in threaded connection with screws 361, and the screws 361 are in pressing contact with the base 31, so that the connecting frame 36 is fixed at a set position on the base 31.
Further, an inclined ejecting block 312 is disposed on the base 31 at a position opposite to the screw 361 at one end, and the thickness of the inclined ejecting block 312 at the end close to the driving wheel 34 is smaller than that at the end far from the driving wheel 34, so that the driven wheel 35 is prevented from moving away from the driving wheel 34 during the process that the bar-shaped blank 32 passes through the space between the driving wheel 34 and the driven wheel 35 in an interference manner.
The working principle of the novel whitish antique button manufactured by the manufacturing equipment is as follows: firstly, conveying base material slurry to a bar material flow guide part 11 through a conveying pipe 16, guiding the base material slurry to a hollow pipe 13 through the flow guide part 11, hardening and forming into a bar-shaped blank, cutting the bar-shaped blank along the radial direction of the bar-shaped blank by using a first processing device to prepare a button blank block, scraping the button blank block by using a cutter with a rough surface on the first processing device, drilling and the like to prepare a button prototype block, putting the prepared button prototype block into a vortex grinding machine containing polishing stones and polishing powder to perform deburring and polishing, soaking the deburred button prototype block into 80-95 ℃ saline water to reduce hardness and brittleness, and then putting the button prototype block into the vortex grinding machine containing the polishing stones, the polishing powder and aqueous solution to perform antique polishing to obtain a novel whitish antique button;
the second embodiment of the manufacturing equipment for manufacturing the novel whitish antique button is as follows: the utility model provides a preparation equipment for making novel turn white archaize button, includes blank apparatus for producing, first processingequipment, second processingequipment and vortex type grinding machine, and first processingequipment can be the punching machine in this embodiment.
Blank apparatus for producing is used for hardening the shaping initial blank for setting for the shape with substrate thick liquids, and initial blank in this embodiment is board type blank, and first processingequipment is used for cutting initial blank into the button billet, and second processingequipment is used for scraping and drilling processing to the button billet and makes button rudimental piece, and the vortex grinder is used for polishing modelled after an antique to the button rudimental piece.
Referring to fig. 5, the guiding portion 22 is suspended inside the centrifugal cylinder 21 through a bracket, and fig. 5 omits the bracket and a rotation driving part of the centrifugal cylinder 21, the blank producing apparatus in this embodiment is a plate-shaped blank producing apparatus for forming a plate-shaped blank, which can harden and form a substrate slurry into a plate-shaped blank, and includes the centrifugal cylinder 21 and the plate guiding portion 22 located inside the centrifugal cylinder 21, the plate guiding portion 22 includes a second outlet 221 for delivering the slurry to an inner wall of the centrifugal cylinder 21, and when the centrifugal cylinder 21 rotates, a mark layer and a button base layer are formed on the centrifugal cylinder 21 layer by layer through the guiding of the plate guiding portion 22, so as to form the plate-shaped blank.
Thereby the board-type blank can be taken out with the cutting tool cutting after the hardening, then punches the board-type blank into the button billet through the punching machine, then can form novel whitish archaize button after operation such as rethread scraping shaping, drilling processing operation, burring polishing, salt solution soaking, polishing modelled after an antique.
In the invention, one side of the plate-shaped blank is provided with a mark layer which is used for identifying the front and back of the button young block subsequently so as to be beneficial to automatic production, wherein the mark layer can be resin slurry containing ultraviolet dye, and the mark layer is detected by an ultraviolet detection device subsequently so as to judge the front and back of the button young block and further carry out corresponding processing operations such as scraping, drilling and the like.
Wherein the second processing device and the vortex type grinder in the embodiment are consistent with the first embodiment of the manufacturing device of the novel whitish antique button, and the details are not repeated here.
In summary, although the present invention has been described with reference to the above embodiments, the above embodiments are not intended to limit the present invention, and those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, therefore, the scope of the present invention shall be determined by the appended claims.
Claims (10)
1. The manufacturing method of the novel whitish antique button is characterized by comprising the following steps:
step S11: mixing unsaturated polyester resin, cobalt salt and methyl ethyl ketone to form base material slurry;
step S12: preparing the base material slurry into an initial blank, and then cutting the initial blank to prepare a button blank block;
step S13: scraping the button blank block by using a cutter with a rough surface to prepare a button young block;
step S14: and placing the button young blocks in an eddy current type grinder for antique polishing.
2. The method for manufacturing the novel whitish antique button according to claim 1, wherein in the step S11, the unsaturated polyester resin: cobalt salt: the weight ratio of the methyl ethyl ketone is as follows: 1: 0.008 ± 0.001: 0.012 ± 0.001.
3. The method for making the novel whitish antique button according to claim 1, wherein in the step S13, oilstone is used to uniformly wipe the surface of the cutter, so that the surface of the cutter is rough.
4. The method for manufacturing the novel whitish antique button according to claim 1, wherein the step S13 further comprises: putting the prepared button prototype block into a vortex grinding machine containing polishing stones, polishing powder and aqueous solution for deburring and polishing;
the step S14 is to place the button prototype block in an eddy current type grinder containing polishing stone, polishing powder and aqueous solution to perform antique polishing, wherein the external sphere diameter of the polishing stone subjected to deburring polishing is larger than that of the polishing stone subjected to antique polishing.
5. The method for making the novel whitish antique button according to claim 4, wherein the step S13 further comprises: and soaking the button prototype block after deburring in 80-95-degree saline water to reduce hardness brittleness.
6. The method of claim 1, wherein in step S14, the rotational speed of the motor of the vortex grinder is 45-55 rpm/S, the polishing stones are triangular polishing stones with a length, width and height of 5MM, respectively, and the polishing powder has a size of 200 mesh.
7. The method for making antique white buttons according to claim 1, wherein in step S14, the diameter of said button matrix is between 8-32mm, and the corresponding grinding time is between 15-20 minutes.
8. A manufacturing device for implementing the manufacturing method of the novel whitish antique button as claimed in claim 1, which is characterized by comprising a blank production device, a first processing device, a second processing device and an eddy current type grinder;
the blank production device is used for hardening and forming the base material slurry into initial blanks with set shapes, the first processing device is used for cutting the initial blanks into button blank blocks, the second processing device is used for scraping, drilling and processing the button blank blocks into button young blocks, and the vortex grinding machine is used for polishing the button young blocks;
the first processing device comprises a rotary table, a cutter, a fixing clamp, a stop block and a conveying wheel set;
the utility model discloses a button blank cutting machine, including fixed anchor clamps, conveying wheelset, cutter equidistance fixed connection, fixed anchor clamps, dog, guide hole, dog, cutter, fixed wheel set, carousel, cutter, dog and dog.
9. The device for manufacturing the novel antique white button according to claim 8, wherein the first processing device further comprises a base, the conveying wheel set comprises a driving wheel and a driven wheel, the driving wheel is fixedly connected to the base, the driven wheel is adjustably connected to the base, the driving wheel is located below the driven wheel, a cylinder is detachably connected to the fixing clamp, the fixing hole is located in the cylinder, and one end of the fixing hole is a conical hole for guiding the rod-shaped blank to enter.
10. The novel whiting antique button manufacturing equipment is characterized in that the driven wheel is adjustably connected to the base through a connecting frame, a sliding rail is arranged on the base, a sliding groove matched with the sliding rail is formed in the connecting frame, screws are in threaded connection with two ends of the connecting frame and are in pressing contact with the base, and therefore the connecting frame is fixed at a set position on the base.
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Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105603790A (en) * | 2015-10-29 | 2016-05-25 | 浙江伟星实业发展股份有限公司 | Archaistic button and production method thereof |
CN107141746A (en) * | 2017-05-23 | 2017-09-08 | 浙江伟星实业发展股份有限公司 | A kind of high impact resins button and preparation method thereof |
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105603790A (en) * | 2015-10-29 | 2016-05-25 | 浙江伟星实业发展股份有限公司 | Archaistic button and production method thereof |
CN107141746A (en) * | 2017-05-23 | 2017-09-08 | 浙江伟星实业发展股份有限公司 | A kind of high impact resins button and preparation method thereof |
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