CN107775824B - A circular arc line machine and processing method thereof - Google Patents
A circular arc line machine and processing method thereof Download PDFInfo
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- CN107775824B CN107775824B CN201710930992.1A CN201710930992A CN107775824B CN 107775824 B CN107775824 B CN 107775824B CN 201710930992 A CN201710930992 A CN 201710930992A CN 107775824 B CN107775824 B CN 107775824B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/30—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor to form contours, i.e. curved surfaces, irrespective of the method of working used
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
- B24B19/22—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground
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- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及石材加工设备领域,特别涉及一种圆弧线条机及其加工方法。The invention relates to the field of stone processing equipment, and in particular to an arc line machine and a processing method thereof.
背景技术Background technique
石材制品由于其天然的物理特性、稳定的化学特性及其美观的外表,无论在公共建筑还是在家庭装修,都得到越来越普遍的使用。在石材加工过程中,大多需要对石材进行打磨处理。Stone products are increasingly used in public buildings and home decoration due to their natural physical properties, stable chemical properties and beautiful appearance. In the process of stone processing, most of the stones need to be polished.
现有技术中对石材的一种打磨处理方式是在石材上切出圆弧形槽,操作过程包括有仿形、打磨和抛光的过程,其中仿形的操作指利用雕刻机在石材上雕刻出圆弧形槽;打磨过程是工作人员利用磨刀对圆弧形的槽打磨定型,最后工作人员手动对定型的槽打磨光滑。One grinding method for stone in the prior art is to cut an arc-shaped groove on the stone. The operation process includes the processes of profiling, grinding and polishing. The profiling operation refers to using an engraving machine to carve an arc-shaped groove on the stone; the grinding process is that the staff uses a grinder to grind and shape the arc-shaped groove, and finally the staff manually grinds the shaped groove to make it smooth.
整个操作过程中工作人员的劳动强度大,所以亟需一种可以集仿形、打磨、抛光于一体的设备以降低工作人员的劳动强度。The labor intensity of the workers is high during the entire operation process, so there is an urgent need for a device that can integrate profiling, grinding and polishing to reduce the labor intensity of the workers.
发明内容Summary of the invention
针对现有技术存在的不足,本发明的目的在于提供一种圆弧线条机,该圆弧线条机用以进行石材打磨操作时,一定程度上降低了工作人员的劳动强度。In view of the deficiencies in the prior art, an object of the present invention is to provide an arc line machine, which can reduce the labor intensity of workers to a certain extent when used for stone grinding operations.
本发明的上述技术目的是通过以下技术方案得以实现的:The above technical objectives of the present invention are achieved through the following technical solutions:
一种圆弧线条机,包括工作台、安装架、支架,安装架设置于所述工作台两侧、于一侧安装架上设置有沿一侧安装架长度方向滑移的第一滑座、于支架上设置有供支架滑移的第二滑座、第一滑座与第二滑座转动连接、且第一滑座上连接有驱动第一滑座滑移的滑移组件、于所述支架上且沿支架长度方向滑移设置有打磨组件、于另一侧安装架上设置有垂直安装架的滑杆、滑杆上设置有沿支架长度方向滑移的第一底座、支架上沿支架长度方向滑移设置有第二底座,第一底座与第二底座转动连接,且支架上设置有限定第二底座滑移距离的第一限位件、一侧的安装架上设置有限定支架转动的第二限位件石材。A circular arc line machine comprises a workbench, a mounting frame, and a bracket. The mounting frames are arranged on both sides of the workbench, a first slide that slides along the length direction of the mounting frame on one side is arranged on the mounting frame on one side, a second slide for the bracket to slide is arranged on the bracket, the first slide is rotatably connected with the second slide, and a sliding assembly that drives the first slide to slide is connected to the first slide, a grinding assembly is arranged on the bracket and slides along the length direction of the bracket, a sliding rod perpendicular to the mounting frame is arranged on the mounting frame on the other side, a first base that slides along the length direction of the bracket is arranged on the sliding rod, a second base that slides along the length direction of the bracket is slid on the bracket, the first base is rotatably connected with the second base, a first limiter that limits the sliding distance of the second base is arranged on the bracket, and a second limiter that limits the rotation of the bracket is arranged on the mounting frame on one side.
通过上述技术方案,石材进行打磨操作时首先找准石材打磨的圆弧槽的圆心,然后滑移组件驱动支架沿一侧安装架长度方向滑移,在滑移的过程中支架的另一侧沿着圆心转动,转动过程中支撑架沿第二滑座滑移则支架上的打磨组件的运行轨迹为圆弧,也就可实现对石材的打磨操作,其中打磨时可以更换磨刀,在仿形时用雕刻的刀具、打磨时用打磨的刀具、抛光时用抛光的刀具,整个操作自动化程度高,工作人员的劳动强度低。Through the above technical scheme, when the stone is being polished, the center of the circular arc groove of the stone is first found, and then the sliding component drives the bracket to slide along the length direction of the mounting frame on one side. During the sliding process, the other side of the bracket rotates along the center of the circle. During the rotation, the support frame slides along the second slide seat, and the running trajectory of the polishing component on the bracket is an arc, so the stone polishing operation can be realized. The grinder can be replaced during polishing, and a carving tool is used for profiling, a grinding tool is used for grinding, and a polishing tool is used for polishing. The entire operation has a high degree of automation and low labor intensity for staff.
本发明进一步设置为:工作台接近中心处设置有与安装架长度方向平行的支撑架、垂直于支撑架和另一侧安装架上设置有一组供第一底座滑移的平行导轨、导轨间设置有第一丝杆、第一丝杆上套设有第一螺母、第一丝杆的一端转动连接有第一驱动电机,第一底座上设置有第一轴承,第一轴承内圈上连接有第二轴承,第二底座接近支架的一侧设置有固定块,所述支架的底壁上设置有供第二底座滑移的第一滑轨。The present invention is further configured as follows: a support frame parallel to the length direction of the mounting frame is arranged near the center of the workbench, a group of parallel guide rails for the first base to slide are arranged perpendicular to the support frame and the mounting frame on the other side, a first screw rod is arranged between the guide rails, a first nut is sleeved on the first screw rod, one end of the first screw rod is rotatably connected to the first drive motor, a first bearing is arranged on the first base, a second bearing is connected to the inner ring of the first bearing, a fixing block is arranged on the side of the second base close to the bracket, and a first slide rail for the second base to slide is arranged on the bottom wall of the bracket.
通过上述技术方案,确定圆心时,第二限位件限定支架的一端不转动,然后第一电机驱动第一丝杆转动带动第一底座滑移至石材打磨的圆弧形槽的圆心处后利用第一限位件限定第一底座的位置,操作方便。Through the above technical solution, when the center of the circle is determined, the second limiting member limits one end of the bracket to not rotate, and then the first motor drives the first screw to rotate and drive the first base to slide to the center of the circular arc groove polished by the stone, and then the first limiting member is used to limit the position of the first base, which is easy to operate.
本发明进一步设置为:所述第一限位件包括有固定设置于第二底座上沿第一滑轨滑移的定位块,所述定位块上设置有供第一滑轨滑移的滑槽,所述定位块上设置有与滑槽垂直的安装孔,所述安装孔包括有扩口段和缩口段、所述扩口段内设置有锁紧块,所述锁紧块上设置有与第一滑轨贴合的弧形面,所述扩口段于弧形面所在处与滑槽连通,所述锁紧块内设置有与缩口段连通的定位孔,所述缩口段内设置有限位螺栓,所述限位螺栓向定位孔方向移动时带动锁紧块向限位螺栓方向移动以使弧形面压紧第一滑轨。The present invention is further configured as follows: the first limit member includes a positioning block fixedly arranged on the second base and sliding along the first slide rail, the positioning block is provided with a slide groove for the first slide rail to slide, the positioning block is provided with a mounting hole perpendicular to the slide groove, the mounting hole includes a flaring section and a shrinking section, a locking block is provided in the flaring section, an arcuate surface that fits the first slide rail is provided on the locking block, the flaring section is connected with the slide groove at the location of the arcuate surface, a positioning hole connected with the shrinking section is provided in the locking block, and a limiting bolt is provided in the shrinking section, and when the limiting bolt moves in the direction of the positioning hole, it drives the locking block to move in the direction of the limiting bolt so that the arcuate surface presses the first slide rail tightly.
通过上述技术方案,用于限定第二底座的位置时,限位螺栓向安装孔的方向移动,此时限位块在限位螺栓的作用下向限位螺栓方向移动,而弧形面就会向第一滑轨方向移动压紧第一滑轨,此时定位块保持不动,则第二底座很难滑移,在圆心的位置就保持固定。Through the above technical solution, when used to limit the position of the second base, the limit bolt moves in the direction of the mounting hole. At this time, the limit block moves in the direction of the limit bolt under the action of the limit bolt, and the arc surface moves in the direction of the first slide rail to press the first slide rail. At this time, the positioning block remains stationary, and the second base is difficult to slide, and remains fixed at the center of the circle.
本发明进一步设置为:一侧安装架上设置有第二滑轨、所述滑移组件包括有沿第二滑轨滑移的第一滑座,一侧安装架上还设置有与第二滑轨长度方向平行的第一齿条、第一滑座上设置有与第一齿条啮合的第一齿轮,第一齿轮上连接有驱动第一齿轮沿第一齿条转动的第二电机。The present invention is further configured as follows: a second slide rail is arranged on one side mounting frame, the sliding assembly includes a first slide seat sliding along the second slide rail, a first rack parallel to the length direction of the second slide rail is also arranged on one side mounting frame, a first gear meshing with the first rack is arranged on the first slide seat, and a second motor driving the first gear to rotate along the first rack is connected to the first gear.
通过上述技术方案,支架在滑移时,第二电机转动第一齿轮沿第一齿条移动带支架的一端沿着安装架移动,结构简单,操作方便。Through the above technical solution, when the bracket slides, the second motor rotates the first gear to move one end of the bracket along the first rack and move along the mounting frame, which has a simple structure and is easy to operate.
本发明进一步设置为:第一滑座上设置有第二轴承,第二轴承内圈上连接第二滑座,支架接近一侧端部上设置有供第二滑座滑移的滑移轨道。The present invention is further configured as follows: a second bearing is arranged on the first slide seat, the second slide seat is connected to the inner ring of the second bearing, and a sliding track for the second slide seat to slide is arranged on the end portion close to one side of the bracket.
通过上述技术方案,第二轴承的设置能够在支架移动时第二轴承转动以配合支架的移动,同时支架的另一端与第一轴承转动连接,以实现支架的正常运转。Through the above technical solution, the second bearing can be arranged to rotate when the bracket moves to cooperate with the movement of the bracket, and at the same time the other end of the bracket is rotatably connected to the first bearing to achieve normal operation of the bracket.
本发明进一步设置为:所述第二限位件设置为安装于支架上的气缸或销钉,所述第二滑座上设置有供气缸轴或销钉插设时支架停止转动的限位孔。The present invention is further configured as follows: the second limiting member is configured as a cylinder or a pin installed on the bracket, and the second sliding seat is provided with a limiting hole for the bracket to stop rotating when the cylinder shaft or the pin is inserted.
通过上述技术方案,第二限位件设置为插设在限位孔内的气缸或销钉,实现定位简单方便。Through the above technical solution, the second limiting member is configured as a cylinder or a pin inserted into the limiting hole, so that positioning is simple and convenient.
本发明进一步设置为:所述打磨组件包括有设置于支架上的安装座,沿竖直方向滑移设置有升降座,所述安装座上设置有转动连接于安装座上的第二丝杆、套设于所述第二丝杆上的第二螺母、用于驱动所述第二丝杆转动的升降电机,所述升降座固定于所述第二螺母上,所述升降电机固定设置于升降座上,所述升降座上接近工作台的端部设置有刀具座,刀具座上可拆卸连接有刀具。The present invention is further configured as follows: the grinding assembly includes a mounting seat arranged on the bracket, a lifting seat is slidably arranged along the vertical direction, the mounting seat is provided with a second screw rod rotatably connected to the mounting seat, a second nut sleeved on the second screw rod, and a lifting motor for driving the second screw rod to rotate, the lifting seat is fixed on the second nut, the lifting motor is fixedly arranged on the lifting seat, and a tool seat is arranged on the end of the lifting seat close to the workbench, and a tool is detachably connected to the tool seat.
通过上述技术方案,打磨组件在完成上下调节时,升降电机转动带动第二丝杆转动以带动安装座上下移动,就完成了磨刀的上下移动。Through the above technical solution, when the grinding assembly completes the up and down adjustment, the lifting motor rotates to drive the second screw to rotate to drive the mounting seat to move up and down, thus completing the up and down movement of the grinding knife.
本发明进一步设置为:所述支架上设置有供安装座滑移的第三滑轨、支架上还设置有第二驱动电机,支架上设置有与第三滑轨平行的第二齿条、第二驱动电机轴上设置有与第二齿条啮合的第二齿轮。The present invention is further configured as follows: the bracket is provided with a third slide rail for the mounting seat to slide, the bracket is also provided with a second drive motor, the bracket is provided with a second rack parallel to the third slide rail, and the second drive motor shaft is provided with a second gear meshing with the second rack.
通过上述技术方案,不同石材的结构形状不同就需要对打磨组件的位置调整,所以第二驱动电机驱动锥齿轮一转动带动锥齿轮二转动,锥齿轮二转动以带动锥齿轮一转动,锥齿轮一转动带动第二连杆转动,第二连杆转动带动第二齿轮沿着第二齿条移动带动安装座动完成磨刀组件的移动,操作方便。Through the above technical solution, the position of the grinding assembly needs to be adjusted due to the different structural shapes of different stones, so the second drive motor drives the bevel gear one to rotate, which drives the bevel gear two to rotate. The rotation of bevel gear two drives the bevel gear one to rotate. The rotation of bevel gear one drives the second connecting rod to rotate. The rotation of the second connecting rod drives the second gear to move along the second rack to drive the mounting seat to complete the movement of the sharpening assembly, which is easy to operate.
本发明的又一发明目的一种圆弧线条机的加工方法,包括如下的加工步骤:Another object of the present invention is a method for processing a circular arc line machine, comprising the following processing steps:
步骤1:定圆心,将石材放置于工作台上,利用气缸轴或销钉插设于限位孔内限定支架的位置,第一驱动电机驱动第一底座滑移直至第一底座到达石材打磨的圆弧槽的圆心所在处,第一驱动电机停止转动,第一限位限定第二底座位置,圆心确定;Step 1: Determine the center of the circle. Place the stone on the workbench, insert the cylinder shaft or pin into the limit hole to limit the position of the bracket, and the first drive motor drives the first base to slide until the first base reaches the center of the circular arc groove of the stone. The first drive motor stops rotating, and the first limit defines the position of the second base, and the center of the circle is determined;
步骤2:打磨,将气缸轴或销钉与限位孔分离,升降电机调节打磨组件至合适高度,第二电机驱动支架的一端沿一侧安装架滑移。Step 2: Grinding, separate the cylinder shaft or pin from the limit hole, lift the motor to adjust the grinding assembly to a suitable height, and the second motor drives one end of the bracket to slide along one side of the mounting frame.
通过上述技术方案,首先找准圆心,然后在转动支架使得刀具形成与石材打磨的圆弧角度一致的移动方向,操作方便。Through the above technical solution, the center of the circle is firstly found, and then the bracket is rotated so that the tool forms a moving direction consistent with the arc angle of the stone grinding, which is easy to operate.
综上所述,本发明对比于现有技术的有益效果为:In summary, the beneficial effects of the present invention compared with the prior art are as follows:
本申请文件中的圆弧线条机用以加工石材时直接将石材放置于工作台上,然后支架的一端绕石材打磨的圆弧槽的圆心移动,支架的另一端沿一侧安装架滑移,支架上的打磨组件形成圆弧形的轨迹对石材进行打磨处理,操作自动化程度高,工作人员劳动强度低。The arc line machine in this application document is used to process stone by directly placing the stone on the workbench, and then one end of the bracket moves around the center of the arc groove of the stone, and the other end of the bracket slides along a mounting frame on one side. The grinding component on the bracket forms an arc-shaped trajectory to grind the stone. The operation is highly automated and the labor intensity of the staff is low.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为实施例1的整体结构图;FIG1 is an overall structural diagram of Embodiment 1;
图2为实施例1的第一底座和第二底座的结构图;FIG2 is a structural diagram of the first base and the second base of Example 1;
图3为实施例1的第一限位件的结构图;FIG3 is a structural diagram of a first position-limiting member in accordance with Embodiment 1;
图4为实施例1的第一滑座和第二滑座的结构图;FIG4 is a structural diagram of the first slide and the second slide of Embodiment 1;
图5为实施例1的第二限位件的销钉的结构图;FIG5 is a structural diagram of a pin of a second position-limiting member of Example 1;
图6为实施例1的打磨组件的安装结构;FIG6 is a mounting structure of the grinding assembly of Example 1;
图7为实施例1的打磨组件的结构图。FIG. 7 is a structural diagram of the grinding assembly of Example 1.
附图标记:1、工作台;11、安装架;2、支架;21、滑移组件;211、第二滑轨;212、第一滑座;213、第二滑座;214、第一齿条;215、第一齿轮;2151、第一连杆;2152、第一锥齿轮;2153、第二锥齿轮;2154、第二电机;216、第二轴承;217、滑移轨道;218、第二限位件;2181、气缸;2182、销钉;2183、限位孔;3、打磨组件;31、第三滑轨;32、第二驱动电机;321、锥齿轮一;33、第二齿条;34、第二齿轮;341、第二连杆;342、锥齿轮二;35、安装座;351、升降座;352、第二丝杆;353、升降电机;354、第二螺母;36、刀具座;361、刀具;521、导轨;5301、第一底座;5302、第二底座;531、第一螺母;532、第一驱动电机;533、第一丝杆;534、第一轴承;55、固定块;551、第一滑轨;56、第一限位件;560、定位块;561、滑槽;562、安装孔;5621、扩口段;5622、缩口段;5623、锁紧块;5624、定位孔;5625、弧形面;563、限位螺栓。Figure numerals: 1, workbench; 11, mounting frame; 2, bracket; 21, sliding assembly; 211, second slide rail; 212, first slide seat; 213, second slide seat; 214, first rack; 215, first gear; 2151, first connecting rod; 2152, first bevel gear; 2153, second bevel gear; 2154, second motor; 216, second bearing; 217, sliding rail; 218, second stopper; 2181, cylinder; 2182, pin; 2183, stopper hole; 3, grinding assembly; 31, third slide rail; 32, second drive motor; 321, bevel gear 1; 33, second rack; 34, second gear; 341, second connecting rod; 3 42. Bevel gear 2; 35. Mounting seat; 351. Lifting seat; 352. Second screw rod; 353. Lifting motor; 354. Second nut; 36. Tool seat; 361. Tool; 521. Guide rail; 5301. First base; 5302. Second base; 531. First nut; 532. First drive motor; 533. First screw rod; 534. First bearing; 55. Fixing block; 551. First slide rail; 56. First limiting member; 560. Positioning block; 561. Slide groove; 562. Mounting hole; 5621. Expanding section; 5622. Shrinking section; 5623. Locking block; 5624. Positioning hole; 5625. Arc surface; 563. Limiting bolt.
具体实施方式Detailed ways
以下结合实施例对本发明作进一步详细说明。The present invention is further described in detail below in conjunction with embodiments.
实施例1Example 1
一种圆弧线条机,如图1和2所示,包括工作台1、安装架11、支架2,安装架11设置于工作台1两侧、于一侧安装架11上设置有沿一侧安装架11长度方向滑移的第一滑座212、于支架2上设置有供支架2滑移的第二滑座213、第一滑座212与第二滑座213转动连接、且第一滑座212上连接有驱动第一滑座212滑移的滑移组件21、于支架2且上沿支架2长度方向滑移设置有打磨组件3、于另一侧安装架11上设置有垂直安装架11的滑杆、滑杆上设置有沿支架2长度方向滑移的第一底座5301、支架2上沿支架2长度方向滑移设置有第二底座5302,第一底座5301与第二底座5302转动连接,且支架2上设置有限定第二底座5302滑移距离的第一限位件56、一侧的安装架11上设置有限定支架2转动的第二限位件218。A circular arc line machine, as shown in FIGS. 1 and 2, comprises a workbench 1, a mounting frame 11, and a bracket 2, wherein the mounting frame 11 is arranged on both sides of the workbench 1, a first slide 212 is arranged on one side of the mounting frame 11 to slide along the length direction of the mounting frame 11, a second slide 213 for the bracket 2 to slide is arranged on the bracket 2, the first slide 212 is rotatably connected to the second slide 213, and a sliding assembly 21 driving the first slide 212 to slide is connected to the first slide 212, and a first slide 212 is arranged on the bracket 2 and along the length direction of the bracket 2. A grinding assembly 3 is provided on the side for sliding, a sliding rod perpendicular to the mounting frame 11 is provided on the mounting frame 11 on the other side, a first base 5301 which slides along the length direction of the bracket 2 is provided on the sliding rod, a second base 5302 which slides along the length direction of the bracket 2 is provided on the bracket 2, the first base 5301 is rotatably connected with the second base 5302, and a first limiting member 56 for limiting the sliding distance of the second base 5302 is provided on the bracket 2, and a second limiting member 218 for limiting the rotation of the bracket 2 is provided on the mounting frame 11 on one side.
石材加工过程,首先将石材放置于工作台1上,然后利用第二限位件218限定支架2的一端不发生转动,移动第一滑座212至打磨组件3对准石材打磨的圆弧槽的圆心处,利用第二限位件218限定第一滑座212的位置不再发生移动,此时滑移组件21驱动支架2的一端沿着安装架11长度方向移动,支架2在移动的过程中会沿圆心发生转动,且转动的过程中支架2靠近第二滑座213的一端沿着第二滑座213滑移,则支架2的移动轨迹为圆弧形,则支架2上的磨刀组件3的运行轨迹也为圆弧形,圆弧形的轨迹也就可以完成对石材的仿形、打磨或抛光的操作。如图2所示,工作台1接近中心处设置有与安装架11长度方向平行的支撑架52、滑杆设置为垂直于支撑架52和另一侧安装架11上设置的一组供第一底座5301滑移的平行导轨521、导轨521间设置有第一丝杆533、第一丝杆533上套设有第一螺母531、第一丝杆533的一端转动连接有第一驱动电机532,第一底座5301上设置有第一轴承534,第一轴承内圈上连接有第二底座5302,第二底座5302接近支架2的一侧设置有固定块55,所述支架2的底壁上设置有供固定块55滑移的第一滑轨551。In the process of stone processing, the stone is first placed on the workbench 1, and then the second limit piece 218 is used to limit one end of the bracket 2 from rotating, and the first slide 212 is moved to the center of the circular arc groove where the grinding assembly 3 is aligned with the stone for grinding. The second limit piece 218 is used to limit the position of the first slide 212 so that it no longer moves. At this time, the sliding assembly 21 drives one end of the bracket 2 to move along the length direction of the mounting frame 11. The bracket 2 rotates along the center of the circle during the movement, and the end of the bracket 2 close to the second slide 213 slides along the second slide 213 during the rotation. The moving trajectory of the bracket 2 is an arc, and the running trajectory of the sharpening assembly 3 on the bracket 2 is also an arc. The arc-shaped trajectory can also complete the operation of profiling, grinding or polishing the stone. As shown in Figure 2, a support frame 52 parallel to the length direction of the mounting frame 11 is provided near the center of the workbench 1, a sliding rod is arranged to be perpendicular to the support frame 52 and a group of parallel guide rails 521 arranged on the mounting frame 11 on the other side for the first base 5301 to slide, a first screw rod 533 is arranged between the guide rails 521, a first nut 531 is sleeved on the first screw rod 533, one end of the first screw rod 533 is rotatably connected to the first drive motor 532, a first bearing 534 is arranged on the first base 5301, a second base 5302 is connected to the inner ring of the first bearing, a fixing block 55 is arranged on the side of the second base 5302 close to the bracket 2, and a first slide rail 551 for the fixing block 55 to slide is arranged on the bottom wall of the bracket 2.
确定圆心的过程:第二限位件218限定的支架2不发生移动,第一驱动电机532带动第一丝杆533转动,然后第一底座5301会沿着第一丝杆533滑移,该过程第二底座5302沿着第一滑轨551滑移,当第一底座5301和第二底座5302移动至石材的圆心处时,利用第一限位件56限定第二底座5302的位置,第二底座5302位置保持不变,则圆心的位置保持固定。The process of determining the center of the circle: the bracket 2 limited by the second limit piece 218 does not move, the first drive motor 532 drives the first screw rod 533 to rotate, and then the first base 5301 slides along the first screw rod 533. In this process, the second base 5302 slides along the first slide rail 551. When the first base 5301 and the second base 5302 move to the center of the stone, the first limit piece 56 is used to limit the position of the second base 5302. The position of the second base 5302 remains unchanged, and the position of the center of the circle remains fixed.
如图3所示,第一限位件56包括有固定设置于第二底座5302上沿第一滑轨551滑移的定位块560,定位块560上设置有供第一滑轨551滑移的滑槽561,定位块560上设置有与滑槽561垂直的安装孔562,安装孔562包括有扩口段5621和缩口段5622、扩口段5621内设置有锁紧块5623,锁紧块5623上设置有与导轨521贴合的弧形面5625,扩口段5621于弧形面5625所在处与滑槽561连通,锁紧块5623内设置有与缩口段5622连通的安装孔562,缩口段5622内设置有限位螺栓563,限位螺栓563向定位孔5624方向移动时带动锁紧块5623向限位螺栓563方向移动以使弧形面5625压紧导轨521。As shown in FIG3 , the first limit member 56 includes a positioning block 560 fixedly arranged on the second base 5302 and sliding along the first slide rail 551. The positioning block 560 is provided with a slide groove 561 for the first slide rail 551 to slide. The positioning block 560 is provided with a mounting hole 562 perpendicular to the slide groove 561. The mounting hole 562 includes a flaring section 5621 and a shrinking section 5622. A locking block 5623 is provided in the flaring section 5621. The locking block 5623 is provided with a locking block 5623. An arc surface 5625 is provided to fit with the guide rail 521, and the expanding section 5621 is connected with the slide groove 561 at the location of the arc surface 5625. A mounting hole 562 connected with the shrinking section 5622 is provided in the locking block 5623, and a limiting bolt 563 is provided in the shrinking section 5622. When the limiting bolt 563 moves toward the positioning hole 5624, it drives the locking block 5623 to move toward the limiting bolt 563 so that the arc surface 5625 presses the guide rail 521.
第二底座5302的移动及固定过程:在确定圆心的过程中,第二底座5302沿第一滑轨551移动,第一底座5301沿着导轨521滑移,当移动至石材打磨的圆弧圆心时,限位螺栓563向安装孔562的方向移动,此时锁紧块5623在限位螺栓563的作用下向限位螺栓563方向移动,而弧形面5625就会向第一滑轨551的方向移动压紧第一滑轨551,则第二底座5302就很难再发生移动,则圆心的位置就保持固定。The movement and fixing process of the second base 5302: in the process of determining the center of the circle, the second base 5302 moves along the first slide rail 551, and the first base 5301 slides along the guide rail 521. When it moves to the center of the arc of the stone grinding, the limiting bolt 563 moves toward the direction of the mounting hole 562. At this time, the locking block 5623 moves toward the direction of the limiting bolt 563 under the action of the limiting bolt 563, and the arc surface 5625 will move toward the direction of the first slide rail 551 to press the first slide rail 551, so that the second base 5302 will be difficult to move again, and the position of the center of the circle will remain fixed.
如图4所示,一侧安装架11上设置有第二滑轨211、滑移组件21包括有沿第二滑轨211滑移的第一滑座212,一侧安装架11上还设置有与第二滑轨211长度方向平行的第一齿条214、第一滑座212上设置有与第一齿条214啮合的第一齿轮215,第一齿轮215上固设有第一连杆2151,第一连杆2151上连接有第一锥齿轮2152,一侧安装架11上设置有第二电机2154,第二电机轴上连接有与第一锥齿轮2152啮合的第二锥齿轮2153。As shown in Figure 4, a second slide rail 211 is provided on one side mounting frame 11, and the sliding assembly 21 includes a first slide seat 212 that slides along the second slide rail 211. A first rack 214 parallel to the length direction of the second slide rail 211 is also provided on one side mounting frame 11, and a first gear 215 meshing with the first rack 214 is provided on the first slide seat 212. A first connecting rod 2151 is fixedly provided on the first gear 215, and a first bevel gear 2152 is connected to the first connecting rod 2151. A second motor 2154 is provided on one side mounting frame 11, and a second bevel gear 2153 meshing with the first bevel gear 2152 is connected to the second motor shaft.
如图4所示,第一滑座212上设置有第二轴承216,第二轴承内圈上连接第二滑座213,支架2接近一侧支架2端部上设置有供第二滑座213滑移的滑移轨道217。As shown in FIG. 4 , a second bearing 216 is disposed on the first slide 212 , and a second slide 213 is connected to the inner ring of the second bearing. A sliding track 217 for the second slide 213 to slide is disposed on the end of the bracket 2 near one side.
如图1和5所示,第二限位件218设置为安装于支架2上的气缸2181或销钉2182,第二滑座213上设置有供气缸轴或销钉2182插设时支架2停止转动的限位孔2183。As shown in FIGS. 1 and 5 , the second limiting member 218 is configured as a cylinder 2181 or a pin 2182 mounted on the bracket 2 , and the second slide seat 213 is provided with a limiting hole 2183 for the bracket 2 to stop rotating when the cylinder shaft or the pin 2182 is inserted.
支架2的滑移与定位过程:当圆心的位置确定后,支架2滑移时,第二电机2154转动带动第二锥齿轮2153转动,第二锥齿轮2153带动第一锥齿轮2152转动,第一锥齿轮2152转动带动第一连杆2151转动,第一连杆2151带动第一齿轮215转动,第一齿轮215转动时沿着第一齿条214移动,支架2的一侧就被带动沿着安装架11发生移动。The sliding and positioning process of the bracket 2: when the position of the center of the circle is determined, when the bracket 2 slides, the second motor 2154 rotates to drive the second bevel gear 2153 to rotate, the second bevel gear 2153 drives the first bevel gear 2152 to rotate, the first bevel gear 2152 rotates to drive the first connecting rod 2151 to rotate, the first connecting rod 2151 drives the first gear 215 to rotate, and when the first gear 215 rotates, it moves along the first rack 214, and one side of the bracket 2 is driven to move along the mounting frame 11.
而支架2在沿着一侧的安装架11滑移时,若支架2与第二滑座213固定连接,则支架2很难沿圆心转动,所以设置支架2沿第二滑座213滑移,支架2滑移的过程中带动第二滑座213转动。When the bracket 2 slides along the mounting frame 11 on one side, if the bracket 2 is fixedly connected to the second slide seat 213, it is difficult for the bracket 2 to rotate along the center of the circle, so the bracket 2 is set to slide along the second slide seat 213, and the second slide seat 213 is driven to rotate during the sliding process of the bracket 2.
其次,在确定圆心时,要限定支架2不发生转动时,将气缸轴或销钉2182插设在限位孔2183内,则支架2就不发生转动。Secondly, when determining the center of the circle, to limit the bracket 2 from rotating, the cylinder shaft or the pin 2182 is inserted into the limiting hole 2183, and the bracket 2 will not rotate.
如图6和7所示,打磨组件3包括有设置于支架2上的安装座35,沿竖直方向滑移设置有升降座351,安装座35上设置有转动连接于安装座35上的第二丝杆352、套设于第二丝杆352上的第二螺母354、用于驱动所述第二丝杆352转动的升降电机353,升降座351固定于第二螺母354上,升降电机353固定设置于升降座351上,升降座351上接近工作台1的端部设置有刀具座36,刀具座36上可拆卸连接有刀具361。As shown in Figures 6 and 7, the grinding assembly 3 includes a mounting seat 35 arranged on the bracket 2, a lifting seat 351 is slidably arranged in the vertical direction, the mounting seat 35 is provided with a second screw rod 352 rotatably connected to the mounting seat 35, a second nut 354 sleeved on the second screw rod 352, and a lifting motor 353 for driving the second screw rod 352 to rotate, the lifting seat 351 is fixed on the second nut 354, the lifting motor 353 is fixedly arranged on the lifting seat 351, and a tool seat 36 is arranged on the end of the lifting seat 351 close to the workbench 1, and a tool 361 is detachably connected to the tool seat 36.
如图6所示,支架2上设置有供安装座35滑移的第三滑轨31、支架2上还设置有第二驱动电机32,第二驱动电机32上连接有锥齿轮一321、支架2上设置有与第三滑轨31平行的第二齿条33、安装座35上设置有与第二齿条33啮合的第二齿轮34,第二齿轮34上固连有穿过安装座35的第二连杆341,第二连杆341上设置有与锥齿轮一321啮合的锥齿轮二342。As shown in Figure 6, the bracket 2 is provided with a third slide rail 31 for the mounting seat 35 to slide, the bracket 2 is also provided with a second drive motor 32, the second drive motor 32 is connected to a bevel gear 1 321, the bracket 2 is provided with a second rack 33 parallel to the third slide rail 31, the mounting seat 35 is provided with a second gear 34 meshing with the second rack 33, the second gear 34 is fixedly connected with a second connecting rod 341 passing through the mounting seat 35, and the second connecting rod 341 is provided with a bevel gear 2 342 meshing with the bevel gear 1 321.
打磨组件3的移动及升降:在实现的不同规格的石材加工时通过改变刀具361的位置就可以实现,实现仿形、打磨或抛光操作时更换刀具361就可以。Movement and lifting of the grinding assembly 3: When processing stones of different specifications, it can be achieved by changing the position of the tool 361, and when performing profiling, grinding or polishing operations, it is sufficient to replace the tool 361.
刀具361升降时,升降电机353转动带动第二丝杆352转动,第二丝杆352带动升降座351上下移动完成刀具361的升降操作。When the tool 361 is lifted or lowered, the lifting motor 353 rotates to drive the second screw rod 352 to rotate, and the second screw rod 352 drives the lifting seat 351 to move up and down to complete the lifting operation of the tool 361.
打磨组件3在移动时,第二驱动电机32驱动锥齿轮一321转动带动锥齿轮二342转动,锥齿轮二342转动带动第二连杆341转,第二连杆341转动带动第二齿轮34沿着第二齿轮34移动,当第二齿轮34沿着第二齿条33的移动过程就完成了打磨组件3沿着支架2移动的过程。When the grinding assembly 3 moves, the second driving motor 32 drives the bevel gear 1 321 to rotate, driving the bevel gear 2 342 to rotate. The rotation of the bevel gear 2 342 drives the second connecting rod 341 to rotate. The rotation of the second connecting rod 341 drives the second gear 34 to move along the second gear 34. When the second gear 34 moves along the second rack 33, the process of the grinding assembly 3 moving along the bracket 2 is completed.
实施例2Example 2
一种圆弧线条机的加工方法,包括如下的加工步骤:A processing method for an arc line machine includes the following processing steps:
步骤1:定圆心,将石材放置于工作台1上,利用气缸轴或销钉2182插设于限位孔2183内限定支架2的位置,第一驱动电机532驱动第一底座5301滑移直至第一底座5301到达石材打磨的圆弧槽的圆心所在处,第一驱动电机532停止转动,第一限位件56限定第二底座5302位置,圆心确定;Step 1: Determine the center of the circle. Place the stone on the workbench 1. Use the cylinder shaft or the pin 2182 to insert into the limiting hole 2183 to limit the position of the bracket 2. The first drive motor 532 drives the first base 5301 to slide until the first base 5301 reaches the center of the circular arc groove of the stone. The first drive motor 532 stops rotating. The first limiting member 56 limits the position of the second base 5302, and the center of the circle is determined.
步骤2:打磨,将气缸轴或销钉2182与限位孔2183分离,升降电机353调节打磨组件3至合适高度,第二电机2154驱动支架2的一端沿一侧安装架11滑移,支架11一方面沿一侧安装架11长度方向滑移,另一方面会沿第二滑座213滑移,此时第二滑座213被带动发生转动,支架11形成圆弧形的移动轨迹,则刀具361的移动轨迹也就为圆弧。Step 2: Grinding, separate the cylinder shaft or pin 2182 from the limit hole 2183, the lifting motor 353 adjusts the grinding assembly 3 to a suitable height, and the second motor 2154 drives one end of the bracket 2 to slide along the side mounting frame 11. On the one hand, the bracket 11 slides along the length direction of the side mounting frame 11, and on the other hand, it slides along the second slide 213. At this time, the second slide 213 is driven to rotate, and the bracket 11 forms an arc-shaped moving trajectory, and the moving trajectory of the tool 361 is also an arc.
在打磨过程中,仿形、打磨和抛光的操作是通过刀具361的不同实现的,首先完成仿形操作后,更换刀具361进行打磨操作,最后更换刀具361完成抛光操作。During the grinding process, the operations of profiling, grinding and polishing are realized by different cutters 361. First, after the profiling operation is completed, the cutter 361 is replaced for the grinding operation, and finally the cutter 361 is replaced for the polishing operation.
以上所述仅是本发明的示范性实施方式,而非用于限制本发明的保护范围,本发明的保护范围由所附的权利要求确定。The above description is merely an exemplary embodiment of the present invention and is not intended to limit the protection scope of the present invention. The protection scope of the present invention is determined by the appended claims.
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Denomination of invention: A circular arc line machine and its processing method Granted publication date: 20240412 Pledgee: Zhejiang Linhai Rural Commercial Bank Co.,Ltd. Xiaozhi sub branch Pledgor: TAIZHOU SHILEI INDUSTRY & TRADE Co.,Ltd. Registration number: Y2025980017435 |