CN207104569U - A chicken beak forming and grinding and polishing machine - Google Patents
A chicken beak forming and grinding and polishing machine Download PDFInfo
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- CN207104569U CN207104569U CN201720806807.3U CN201720806807U CN207104569U CN 207104569 U CN207104569 U CN 207104569U CN 201720806807 U CN201720806807 U CN 201720806807U CN 207104569 U CN207104569 U CN 207104569U
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- 238000005498 polishing Methods 0.000 title claims abstract description 72
- 238000000227 grinding Methods 0.000 title claims abstract description 66
- 241000287828 Gallus gallus Species 0.000 title abstract description 14
- 210000003323 beak Anatomy 0.000 title abstract description 10
- 230000007246 mechanism Effects 0.000 claims abstract description 146
- 238000007493 shaping process Methods 0.000 claims abstract description 11
- 230000003028 elevating effect Effects 0.000 claims 6
- 229910001651 emery Inorganic materials 0.000 claims 3
- 125000001475 halogen functional group Chemical group 0.000 claims 3
- 238000002271 resection Methods 0.000 claims 2
- 239000004575 stone Substances 0.000 abstract description 19
- 239000000463 material Substances 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 5
- 238000000465 moulding Methods 0.000 abstract description 4
- 238000006243 chemical reaction Methods 0.000 abstract description 2
- 230000032258 transport Effects 0.000 description 2
- 239000003082 abrasive agent Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007688 edging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域technical field
本实用新型属于石材加工领域,特别涉及一种鸡嘴成型及磨抛一体机。The utility model belongs to the field of stone material processing, in particular to a chicken beak forming and grinding-polishing integrated machine.
背景技术Background technique
随着社会的进步和发展,人民物质生活条件得到大幅改善和提高,天然石材高档产品早已进入普通人群的家庭中,广泛被用于地面、墙面、橱柜、台面等,而且墙面、柱面、台面等所用石材大多需要加工出鸡嘴(鸡嘴即两相接装饰板材之间的V型槽,行业术语为鸡嘴)、大小斜边、见光边和槽内见光等多种多样的磨边饰样,以提高装饰效果和消费档次。With the progress and development of society, people's material living conditions have been greatly improved and improved. High-end natural stone products have already entered the families of ordinary people and are widely used on floors, walls, cabinets, countertops, etc., and walls, columns Most of the stone materials used for tabletops, countertops, etc. need to be processed into chicken mouths (chicken mouths are V-shaped grooves between two adjacent decorative plates, the industry term is chicken mouths), large and small beveled edges, light-seeing edges and light-seeing grooves, etc. The edging and decoration samples are used to improve the decorative effect and consumption level.
传统的作业方式一般是先用台阶机、介床或意仿机等设备进行鸡嘴造型,然后工人按照不同型号的磨料先后顺序依次打磨抛光,最终打磨成为成品。但这种传统作业方式存在诸多弊端,其主要弊端表现在如下几个方面:一、工人劳动强度大,生产效率低;二、用工成本不断攀升,增加企业负担;三、人工操作受体力和技术水平的限制,产品质量不稳定且难以提高;四、传统设备只具备造型功能,不能直接磨抛,产品转序过多,容易造成产品破裂等;五、用常规石材磨料采用设备磨抛,磨料易损,产品质量不稳定且难以保证质量。The traditional way of working is generally to first shape the chicken beak with equipment such as a step machine, a bed or an imitation machine, and then the workers polish and polish it in sequence according to the order of different types of abrasives, and finally polish it into a finished product. However, there are many disadvantages in this traditional operation method, the main disadvantages are as follows: 1. The labor intensity of the workers is high and the production efficiency is low; 2. The labor cost continues to rise, which increases the burden on the enterprise; Due to the limitation of the level, the product quality is unstable and difficult to improve; 4. Traditional equipment only has the function of modeling and cannot be directly ground and polished. Fragile, unstable product quality and difficult to guarantee quality.
实用新型内容Utility model content
为克服现有技术的不足及存在的问题,本实用新型提供一种鸡嘴成型及磨抛一体机,可同时进行鸡嘴造型和磨抛,一站式加工,省时省力,质量有保障。In order to overcome the deficiencies and existing problems of the prior art, the utility model provides a chicken beak forming and grinding-polishing integrated machine, which can carry out chicken beak molding and grinding and polishing at the same time, one-stop processing, saving time and effort, and ensuring quality.
本实用新型是通过以下技术方案实现的:The utility model is achieved through the following technical solutions:
一种鸡嘴成型及磨抛一体机,包括机架,所述机架上设有导轨,导轨上设有工作台,工作台连接有驱动工作台沿导轨滑动的滑动驱动机构,工作台上设有夹紧机构和定位机构,导轨的一侧设有沿导轨依次布置的垂直切割刀机构、水平切割刀机构、粗磨机构、细磨机构、细抛机构和精抛机构。An all-in-one machine for forming chicken bills and grinding and polishing, including a frame, on which a guide rail is provided, on which a workbench is arranged, the workbench is connected with a sliding drive mechanism that drives the workbench to slide along the guide rail, and on the workbench is provided There are a clamping mechanism and a positioning mechanism, and one side of the guide rail is provided with a vertical cutting knife mechanism, a horizontal cutting knife mechanism, a rough grinding mechanism, a fine grinding mechanism, a fine polishing mechanism and a fine polishing mechanism arranged in sequence along the guide rail.
所述夹紧机构包括气缸滑动支架,气缸滑动支架上设有多个滑块,各滑块上均设有夹紧气缸。The clamping mechanism includes a cylinder sliding bracket, and a plurality of sliders are arranged on the cylinder sliding bracket, and each slider is provided with a clamping cylinder.
所述定位机构包括定位架,定位架上设有定位杆。The positioning mechanism includes a positioning frame, and a positioning rod is arranged on the positioning frame.
所述垂直切割刀机构包括第一刀座,第一刀座上设有垂直切割刀,垂直切割刀连接有第一旋转驱动器,垂直切割刀连接有第一水平调节机构,第一刀座连接有第一升降丝杆机构。The vertical cutting knife mechanism includes a first knife seat, the first knife seat is provided with a vertical cutting knife, the vertical cutting knife is connected with a first rotary driver, the vertical cutting knife is connected with a first horizontal adjustment mechanism, and the first knife seat is connected with a The first lifting screw mechanism.
所述水平切割刀机构包括第二刀座,第二刀座上设有水平切割刀,水平切割刀连接连接有第二旋转驱动器,水平切割刀连接有第二水平调节机构,第二刀座连接有第二升降丝杆机构。The horizontal cutting knife mechanism includes a second knife seat, the second knife seat is provided with a horizontal cutting knife, the horizontal cutting knife is connected with a second rotary driver, the horizontal cutting knife is connected with a second horizontal adjustment mechanism, and the second knife seat is connected with There is a second lifting screw mechanism.
所述粗磨机构包括第一磨座,第一磨座上设有粗磨砂轮,粗磨砂轮连接有第三旋转驱动器,粗磨砂轮连接有第三水平调节机构,第一磨座连接有第三升降丝杆机构。The coarse grinding mechanism includes a first grinding base, on which a coarse grinding wheel is arranged, the coarse grinding wheel is connected with a third rotary driver, the coarse grinding wheel is connected with a third horizontal adjustment mechanism, and the first grinding base is connected with a third rotation driver. Three lifting screw mechanism.
所述细磨机构包括第二磨座,第二磨座上设有细磨砂轮,细磨砂轮连接有第四旋转驱动器,细磨砂轮连接有第四水平调节机构,第二磨座连接有第四升降丝杆机构。The fine grinding mechanism includes a second grinding base, on which a fine grinding wheel is arranged, the fine grinding wheel is connected with a fourth rotary driver, the fine grinding wheel is connected with a fourth horizontal adjustment mechanism, and the second grinding base is connected with a first Four lifting screw mechanism.
所述细抛机构包括第一抛光轮座,第一抛光轮座上设有细抛光轮,细抛光轮连接有第五旋转驱动器,细抛光轮连接有第五水平调节机构,第一抛光轮座连接有第五升降丝杆机构。The fine polishing mechanism includes a first polishing wheel seat, on which a fine polishing wheel is arranged, the fine polishing wheel is connected with a fifth rotary driver, and the fine polishing wheel is connected with a fifth horizontal adjustment mechanism, the first polishing wheel seat A fifth lifting screw mechanism is connected.
所述精抛机构包括第二抛光轮座,第二抛光轮座上设有精抛光轮,精抛光轮连接有第六旋转驱动器,精抛光轮连接有第六水平调节机构,第二抛光轮座连接有第六升降丝杆机构。The fine polishing mechanism includes a second polishing wheel seat, which is provided with a fine polishing wheel, the fine polishing wheel is connected with the sixth rotary driver, and the fine polishing wheel is connected with the sixth level adjustment mechanism, and the second polishing wheel seat A sixth lifting screw mechanism is connected.
本实用新型设置的工作台可沿导轨滑动,石材固定于工作台上,工作台移动时依次经过垂直切割刀机构、水平切割刀机构、粗磨机构、细磨机构、细抛机构和精抛机构,从而对石材进行鸡嘴造型及磨抛,一站式加工,避免工序转换,质量有保障,且提高工作效率,还降低了人工成本。The workbench provided by the utility model can slide along the guide rail, and the stone is fixed on the workbench. When the workbench moves, it passes through the vertical cutting knife mechanism, the horizontal cutting knife mechanism, the coarse grinding mechanism, the fine grinding mechanism, the fine polishing mechanism and the fine polishing mechanism. , so as to carry out chicken beak molding, grinding and polishing of stone, one-stop processing, avoid process conversion, ensure quality, improve work efficiency, and reduce labor costs.
附图说明Description of drawings
图1是本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structural representation of the utility model;
图2是本实用新型中工作台处的侧视结构示意图;Fig. 2 is the side view structural representation of workbench place in the utility model;
图3是本实用新型中垂直切割刀机构的结构示意图;Fig. 3 is the structural representation of vertical cutter mechanism in the utility model;
图4是本实用新型中水平切割刀机构的结构示意图。Fig. 4 is a structural schematic diagram of the horizontal cutting knife mechanism in the utility model.
图中:1-机架,2-导轨,3-工作台,4-滑动驱动机构,5-夹紧机构,51-气缸滑动支架,52-滑块,53-夹紧气缸,6-定位机构,61-定位架,62-定位杆,7-垂直切割刀机构,71-第一刀座,72-垂直切割刀,73-第一水平调节机构,74-第一升降丝杆机构,8-水平切割刀机构,81-第二刀座,82-水平切割刀,83-第二升降丝杆机构,9-粗磨机构,10-细磨机构,11-细抛机构,12-精抛机构。In the figure: 1-frame, 2-guide rail, 3-table, 4-sliding drive mechanism, 5-clamping mechanism, 51-cylinder sliding bracket, 52-slider, 53-clamping cylinder, 6-positioning mechanism , 61-positioning frame, 62-positioning rod, 7-vertical cutting knife mechanism, 71-the first knife seat, 72-vertical cutting knife, 73-the first horizontal adjustment mechanism, 74-the first lifting screw mechanism, 8- Horizontal cutting knife mechanism, 81-second knife seat, 82-horizontal cutting knife, 83-second lifting screw mechanism, 9-coarse grinding mechanism, 10-fine grinding mechanism, 11-fine polishing mechanism, 12-fine polishing mechanism .
具体实施方式Detailed ways
为了便于本领域技术人员的理解,以下结合附图和具体实施例对本实用新型作进一步详细描述。In order to facilitate the understanding of those skilled in the art, the utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1、图2、图3和图4所示,一种鸡嘴成型及磨抛一体机,包括机架1,机架上设有导轨2,导轨2上设有工作台3,工作台3连接有驱动工作台3沿导轨2滑动的滑动驱动机构4。工作台3上设有夹紧机构5和定位机构6,夹紧机构5用于将石材夹紧,定位机构6用于对石材定位,以便加工。导轨2的一侧设有沿导轨2依次布置的垂直切割刀机构7、水平切割刀机构8、粗磨机构9、细磨机构10、细抛机构11和精抛机构12,垂直切割刀机构7和水平切割刀机构8用于对石材进行鸡嘴造型,粗磨机构9、细磨机构10、细抛机构11和精抛机构12用于对石材磨抛。As shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, a chicken beak forming and grinding-polishing integrated machine includes a frame 1, a guide rail 2 is arranged on the frame, a workbench 3 is arranged on the guide rail 2, and the workbench 3 is connected with a sliding drive mechanism 4 that drives the workbench 3 to slide along the guide rail 2. The workbench 3 is provided with a clamping mechanism 5 and a positioning mechanism 6, the clamping mechanism 5 is used for clamping the stone material, and the positioning mechanism 6 is used for positioning the stone material for processing. One side of the guide rail 2 is provided with a vertical cutting knife mechanism 7, a horizontal cutting knife mechanism 8, a coarse grinding mechanism 9, a fine grinding mechanism 10, a fine polishing mechanism 11 and a fine polishing mechanism 12 arranged sequentially along the guide rail 2, and the vertical cutting knife mechanism 7 And horizontal cutting knife mechanism 8 is used for carrying out chicken beak molding to stone material, and coarse grinding mechanism 9, fine grinding mechanism 10, fine polishing mechanism 11 and fine polishing mechanism 12 are used for grinding and polishing stone material.
夹紧机构5包括气缸滑动支架51,气缸滑动支架51上设有多个滑块52,各滑块52上均设有夹紧气缸53。气缸滑动支架51和滑块52便于调整夹紧气缸53的位置,夹紧气缸53用于顶压石材,从而将石材夹紧。定位机构6包括定位架61,定位架61上设有定位杆62,定位杆62抵于石材的侧边,从而对石材定位。The clamping mechanism 5 includes a cylinder sliding bracket 51 , on which a plurality of sliders 52 are arranged, and each slider 52 is provided with a clamping cylinder 53 . The cylinder sliding support 51 and the slide block 52 are convenient to adjust the position of the clamping cylinder 53, and the clamping cylinder 53 is used to press the stone, thereby clamping the stone. The positioning mechanism 6 includes a positioning frame 61, on which a positioning rod 62 is arranged, and the positioning rod 62 touches the side of the stone, thereby positioning the stone.
垂直切割刀机构7包括第一刀座71,第一刀座71上设有垂直切割刀72,垂直切割刀72连接有第一旋转驱动器,垂直切割刀72连接有第一水平调节机构73,第一刀座71连接有第一升降丝杆机构74。第一旋转驱动器用于驱动垂直切割刀72旋转,第一水平调节机构73和第一升降丝杆机构74分别用于调节垂直切割刀72的高度和水平位置。The vertical cutting knife mechanism 7 comprises a first knife seat 71, the first knife seat 71 is provided with a vertical cutting knife 72, the vertical cutting knife 72 is connected with a first rotary driver, the vertical cutting knife 72 is connected with a first horizontal adjustment mechanism 73, and the vertical cutting knife 72 is connected with a first horizontal adjustment mechanism 73. A knife seat 71 is connected with a first lifting screw mechanism 74 . The first rotary driver is used to drive the vertical cutting knife 72 to rotate, and the first horizontal adjustment mechanism 73 and the first lifting screw mechanism 74 are used to adjust the height and horizontal position of the vertical cutting knife 72 respectively.
水平切割刀机构8包括第二刀座81,第二刀座81上设有水平切割刀82,水平切割刀82连接连接有第二旋转驱动器,水平切割刀82连接有第二水平调节机构,第二刀座81连接有第二升降丝杆机构83。第二旋转驱动器用于驱动水平切割刀82旋转,第二水平调节机构和第二升降丝杆机构83分别用于调节水平切割刀82的高度和水平位置。The horizontal cutting knife mechanism 8 comprises a second knife seat 81, the second knife seat 81 is provided with a horizontal cutting knife 82, the horizontal cutting knife 82 is connected with a second rotary driver, the horizontal cutting knife 82 is connected with a second horizontal adjustment mechanism, and the horizontal cutting knife 82 is connected with a second horizontal adjustment mechanism. The second knife seat 81 is connected with a second lifting screw mechanism 83 . The second rotary driver is used to drive the horizontal cutting knife 82 to rotate, and the second horizontal adjustment mechanism and the second lifting screw mechanism 83 are used to adjust the height and horizontal position of the horizontal cutting knife 82 respectively.
粗磨机构9包括第一磨座,第一磨座上设有粗磨砂轮,粗磨砂轮连接有第三旋转驱动器,粗磨砂轮连接有第三水平调节机构,第一磨座连接有第三升降丝杆机构。第三旋转驱动器用于驱动粗磨砂轮旋转,第三水平调节机构和第三升降丝杆机构分别用于调节粗磨砂轮的高度和水平位置。The coarse grinding mechanism 9 comprises a first grinding base, on which a coarse grinding wheel is arranged, the coarse grinding wheel is connected with a third rotary driver, the coarse grinding wheel is connected with a third horizontal adjustment mechanism, and the first grinding base is connected with a third Lifting screw mechanism. The third rotary driver is used to drive the rough grinding wheel to rotate, and the third horizontal adjustment mechanism and the third lifting screw mechanism are used to adjust the height and horizontal position of the rough grinding wheel respectively.
细磨机构10包括第二磨座,第二磨座上设有细磨砂轮,细磨砂轮连接有第四旋转驱动器,细磨砂轮连接有第四水平调节机构,第二磨座连接有第四升降丝杆机构。第四旋转驱动器用于驱动细磨砂轮旋转,第四水平调节机构和第四升降丝杆机构分别用于调节细磨砂轮的高度和水平位置。The fine grinding mechanism 10 includes a second grinding seat, on which a fine grinding wheel is arranged, the fine grinding wheel is connected with a fourth rotary driver, the fine grinding wheel is connected with a fourth horizontal adjustment mechanism, and the second grinding seat is connected with a fourth Lifting screw mechanism. The fourth rotary driver is used to drive the fine grinding wheel to rotate, and the fourth horizontal adjustment mechanism and the fourth lifting screw mechanism are used to adjust the height and horizontal position of the fine grinding wheel respectively.
细抛机构11包括第一抛光轮座,第一抛光轮座上设有细抛光轮,细抛光轮连接有第五旋转驱动器,细抛光轮连接有第五水平调节机构,第一抛光轮座连接有第五升降丝杆机构。第五旋转驱动器用于驱动细抛光轮旋转,第五水平调节机构和第五升降丝杆机构分别用于调节细抛光轮的高度和水平位置。The fine polishing mechanism 11 comprises a first polishing wheel seat, on which a fine polishing wheel is arranged, the fine polishing wheel is connected with a fifth rotary driver, the fine polishing wheel is connected with a fifth horizontal adjustment mechanism, and the first polishing wheel seat is connected with There is a fifth lifting screw mechanism. The fifth rotary driver is used to drive the fine polishing wheel to rotate, and the fifth horizontal adjustment mechanism and the fifth lifting screw mechanism are respectively used to adjust the height and horizontal position of the fine polishing wheel.
精抛机构12包括第二抛光轮座,第二抛光轮座上设有精抛光轮,精抛光轮连接有第六旋转驱动器,精抛光轮连接有第六水平调节机构,第二抛光轮座连接有第六升降丝杆机构。第六旋转驱动器用于驱动精抛光轮旋转,第六水平调节机构和第六升降丝杆机构分别用于调节精抛光轮的高度和水平位置。Fine polishing mechanism 12 comprises the second polishing wheel seat, is provided with fine polishing wheel on the second polishing wheel seat, and fine polishing wheel is connected with the 6th rotary driver, and fine polishing wheel is connected with the 6th horizontal adjustment mechanism, and the second polishing wheel seat is connected with There is a sixth lifting screw mechanism. The sixth rotary driver is used to drive the fine polishing wheel to rotate, and the sixth horizontal adjustment mechanism and the sixth lifting screw mechanism are respectively used to adjust the height and horizontal position of the fine polishing wheel.
本实施例的工作过程:首先将石材放置于工作台3上,利用夹紧机构5进行夹紧,利用定位机构6进行定位,然后启动设备,滑动驱动机构4驱动工作台3沿导轨2滑动,石材输送至垂直切割刀机构7进行切割造型,然后再输送至水平切割刀机构8处进行切割造型,从而完成鸡嘴造型,接着石材被输送至粗磨机构9进行粗磨,再输送至细磨机构10处进行细磨,再输送至细抛机构11进行细抛,最后输送至精抛机构12进行精抛,如此完成加工,将石材取下即可。The working process of this embodiment: first place the stone on the workbench 3, use the clamping mechanism 5 to clamp, use the positioning mechanism 6 to position, then start the equipment, the sliding drive mechanism 4 drives the workbench 3 to slide along the guide rail 2, The stone is transported to the vertical cutting knife mechanism 7 for cutting and shaping, and then transported to the horizontal cutting knife mechanism 8 for cutting and shaping, thereby completing the beak shape, and then the stone is transported to the coarse grinding mechanism 9 for rough grinding, and then transported to the fine grinding Mechanism 10 conducts fine grinding, then transports to fine polishing mechanism 11 for fine polishing, and finally transports to fine polishing mechanism 12 for fine polishing, so that the processing is completed and the stone can be removed.
上述实施例为本实用新型的较佳的实现方式,并非是对本实用新型的限定,在不脱离本实用新型的发明构思的前提下,任何显而易见的替换均在本实用新型的保护范围之内。The above embodiment is a preferred implementation of the utility model, not a limitation of the utility model, any obvious replacement is within the protection scope of the utility model without departing from the inventive concept of the utility model.
Claims (9)
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CN201720806807.3U CN207104569U (en) | 2017-07-05 | 2017-07-05 | A chicken beak forming and grinding and polishing machine |
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CN110125772A (en) * | 2019-05-09 | 2019-08-16 | 徐建方 | A kind of crystal glass automatic grinding and polishing machine |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110125772A (en) * | 2019-05-09 | 2019-08-16 | 徐建方 | A kind of crystal glass automatic grinding and polishing machine |
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