CN110760927A - Process for casting polycrystalline silicon based on directional solidification method - Google Patents

Process for casting polycrystalline silicon based on directional solidification method Download PDF

Info

Publication number
CN110760927A
CN110760927A CN201910960452.7A CN201910960452A CN110760927A CN 110760927 A CN110760927 A CN 110760927A CN 201910960452 A CN201910960452 A CN 201910960452A CN 110760927 A CN110760927 A CN 110760927A
Authority
CN
China
Prior art keywords
temperature
melting
crystal growth
furnace
silicon
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910960452.7A
Other languages
Chinese (zh)
Inventor
谢宇
张发云
饶森林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xinyu University
Original Assignee
Xinyu University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xinyu University filed Critical Xinyu University
Priority to CN201910960452.7A priority Critical patent/CN110760927A/en
Publication of CN110760927A publication Critical patent/CN110760927A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B28/00Production of homogeneous polycrystalline material with defined structure
    • C30B28/04Production of homogeneous polycrystalline material with defined structure from liquids
    • C30B28/06Production of homogeneous polycrystalline material with defined structure from liquids by normal freezing or freezing under temperature gradient
    • CCHEMISTRY; METALLURGY
    • C30CRYSTAL GROWTH
    • C30BSINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
    • C30B29/00Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
    • C30B29/02Elements
    • C30B29/06Silicon

Abstract

The invention discloses a process for casting polycrystalline silicon based on a directional solidification method, which comprises the following steps: loading, namely loading a polycrystalline silicon raw material into a quartz crucible; step two: vacuumizing, closing the furnace chamber, and starting a vacuum pump system; step three: heating, controlling the temperature to rise to approximately 1175 ℃, and then continuing heating to rise the temperature to be above the melting point of silicon; step four: melting, and raising the temperature to the final melting temperature of 1500 ℃; step five: cooling and pulling crystal, and after the melting process is finished, cooling the temperature from 1500 ℃ to 1425 ℃; step six: crystal growth, namely reducing the temperature to 1385-1405 ℃ and entering the crystal growth process; step seven: annealing, controlling the annealing temperature to be 1300 ℃, closing the heat shield to ensure that the temperature in the furnace is uniformly distributed, and entering a cooling stage; step eight: when the temperature is reduced to 300 ℃, the furnace is cooled, and the whole crystal growth cycle is completed. The invention has the advantages that: the prepared crystal grains grow tidily, and the silicon ingot has good performance.

Description

Process for casting polycrystalline silicon based on directional solidification method
Technical Field
The invention relates to a process for casting polycrystalline silicon based on a directional solidification method, and belongs to the technical field of polycrystalline silicon.
Background
Since the development of the crystalline silicon solar cell, the polycrystalline silicon solar cell has unique advantages compared with the monocrystalline silicon solar cell. In the production of single crystal silicon solar cells, high purity single crystal silicon rods are used, and the process is complex and requires a large amount of electric energy to be consumed. In addition, the monocrystalline silicon rod is pulled into the cylinder, and the solar cell is manufactured by utilizing the slices, so that the utilization rate of the solar module is low. The production of the polycrystalline silicon solar cell has the advantages of simple process, low cost and large-scale production; and the single polycrystalline silicon ingot furnace has large capacity, the finished product is beneficial to slicing, the material utilization rate is high, and the requirement on silicon raw materials is slightly low. Therefore, polysilicon cells have become the focus of investment research by developers since the 80 s.
The melting of silicon material and the crystal growth are realized by heat flow transmission, and the process is from disordered melt to ordered crystal. Determines the shape of a solid-liquid interface, controls the growth speed and further influences the quality of the whole crystal. The proper crystal growth condition is mainly to maintain a proper phase change driving force field, wherein the phase change driving force field is a temperature field. The thermal field in the ingot furnace mainly comprises three parts of heat conduction, heat convection and heat radiation. Thermal conduction describes heat conduction inside a solid, thermal convection describes heat conduction in a fluid, and thermal radiation describes heat conduction from a heater to the surroundings.
The directional solidification of polysilicon is a method for concentrating impurities outwards when crystal grains grow by utilizing a segregation phenomenon. How well this method is used must be known about the speed at which the crystal solidifies and the temperature. In 1953, Chalmers and other scholars of the united states proposed the theory of composition undercooling on the basis of studying the morphological evolution of the solid-liquid interface of metals by using the directional solidification method. The principle of component supercooling means that during the directional solidification and growth process of crystals, the concentration of solute at a growth interface is changed due to the redistribution phenomenon of the solute, the theoretical solidification temperature of the crystals is changed due to the phenomenon, at the moment, the crystallization phenomenon does not occur when the temperature of a melt is at the theoretical solidification temperature, the crystallization temperature in the actual growth process is lower than the theoretical crystallization temperature, and the phenomenon is called component supercooling. The supercooling of the component is determined by the actual temperature at the front edge of the solid-liquid interface and the liquidus temperature distribution. The difference between the actual temperature during crystal growth and the theoretical temperature is called the degree of supercooling.
In the crystal growth, the size of the supercooling degree is closely related to the growth speed of the crystal, and when the supercooling degree is larger, the axial temperature gradient of the crystal is larger, and the growth rate is higher. How to adjust and control a proper growth rate is a major point, that is, the control of the temperature when the crystal grows is one of the important points of research.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a process for casting polycrystalline silicon based on a directional solidification method, and a proper growth rate is regulated and controlled through the regulation and control of each step.
The invention is realized by the following scheme: a process for casting polycrystalline silicon based on a directional solidification method comprises the following steps: charging; step two: vacuumizing; step three: heating; step four: melting; step five: cooling and pulling crystal; step six: crystal growth, step seven: and (5) annealing, step eight: and (6) cooling.
A process for casting polycrystalline silicon based on a directional solidification method comprises the following steps,
the method comprises the following steps: loading, namely loading a polycrystalline silicon raw material into a quartz crucible;
step two: vacuumizing, closing the furnace chamber, starting a vacuum pump system, and pumping out moisture carried by the crucible and the silicon material;
step three: heating, controlling the temperature to rise to approximately 1175 ℃, and then continuing heating to rise the temperature to be above the melting point of silicon;
step four: melting, and raising the temperature to the final melting temperature of 1500 ℃;
step five: cooling and pulling crystal, and after the melting process is finished, cooling the temperature from 1500 ℃ to 1425 ℃;
step six: crystal growth, namely reducing the temperature to 1385-1405 ℃ and entering the crystal growth process;
step seven: annealing, controlling the annealing temperature to be 1300 ℃, closing the heat shield to ensure that the temperature in the furnace is uniformly distributed, and entering a cooling stage;
step eight: when the temperature is reduced to 300 ℃, the heat shield is completely opened, gas is discharged, the furnace is completely cooled, and the whole crystal growth cycle is completed.
A process for casting polycrystalline silicon based on a directional solidification method comprises the following steps,
the method comprises the following steps: loading, namely loading a polycrystalline silicon raw material into a quartz crucible;
step two: vacuumizing, closing the furnace chamber, starting a vacuum pump system, and pumping out moisture carried by the crucible and the silicon material;
step three: heating, controlling the temperature to rise to approximately 1175 ℃, keeping the temperature unchanged for a period of time at 1175 ℃, then continuing heating to rise the temperature to be above the melting point of silicon, and entering a melting stage.
Step four: melting, wherein the temperature is raised to the final melting temperature of 1500 ℃, and the temperature is kept for 45min to completely melt the silicon material;
step five: cooling and pulling crystal, after the melting process is finished, reducing the temperature from 1500 ℃ to 1425 ℃, keeping the temperature for 1425 ℃ for 15min, and preparing to enter a crystal growth process;
step six: crystal growth, namely reducing the temperature to 1385-1405 ℃, entering a crystal growth process and continuing for 300 min;
step seven: annealing, controlling the annealing temperature to be 1300 ℃, closing the heat shield to enable the temperature in the furnace to be uniformly distributed for 30min, switching the power control mode of the furnace, and entering a cooling stage;
step eight: when the temperature is reduced to 300 ℃, the heat shield is completely opened, gas is discharged, the furnace is completely cooled, and the whole crystal growth cycle is completed.
A process for casting polycrystalline silicon based on a directional solidification method comprises the following steps,
the method comprises the following steps: loading, namely loading a polycrystalline silicon raw material into a quartz crucible;
step two: vacuumizing, closing the furnace chamber, starting a vacuum pump system, pumping out water and pollution impurities carried by the crucible and the silicon material, keeping the furnace in a vacuum state, and preparing to start heating;
step three: heating, controlling power, continuously transmitting the heat of the heater into the silicon material, continuously increasing the temperature of the silicon material and the directional solidification block, controlling the temperature to be increased to nearly 1175 ℃, keeping the temperature unchanged for a period of time at 1175 ℃, then continuously heating to be increased to more than 1420 ℃ of silicon, and entering a melting stage.
Step four: melting, keeping the temperature to rise to the final melting temperature of 1500 ℃ at a certain slope, and keeping the temperature of 1500 ℃ for 45min to completely melt the silicon material;
step five: cooling and pulling crystal, after the melting process is finished, reducing the temperature from 1500 ℃ to 1425 ℃, keeping the temperature for 1425 ℃ for 15min, and preparing to enter a crystal growth process;
step six: crystal growth, namely reducing the temperature to 1385-1405 ℃, entering a crystal growth process, slowly lifting a heat shield upwards to expose the lower surface of the directional solidification block, cooling the lower surface of the directional solidification block firstly to form an upper and lower vertical temperature gradient, so that the silicon melt is gradually solidified and crystallized from bottom to top from the bottom of the crucible until all the silicon melt is solidified and crystallized, and the whole crystal growth process lasts for 300 min;
step seven: annealing, controlling the annealing temperature to be 1300 ℃, closing the heat shield to enable the temperature in the furnace to be uniformly distributed for 30min, switching the power control mode of the furnace after eliminating the temperature gradient, and entering a cooling stage.
Step eight: when the temperature is reduced to 300 ℃, the heat shield is completely opened, gas is discharged, the furnace is completely cooled, and the whole crystal growth cycle is completed.
The invention has the beneficial effects that: the whole crystal growth cycle is completed by experimental methods of loading, vacuumizing, heating, melting, cooling, crystal pulling, crystal growth, annealing and cooling, and the prepared crystal grains grow neatly and the performance of a silicon ingot is relatively good by adjusting and controlling each process and optimizing the process.
Detailed Description
The present invention is further illustrated below, but the scope of the invention is not limited to the disclosure.
In the following description, for purposes of clarity, not all features of an actual implementation are described, well-known functions or constructions are not described in detail since they would obscure the invention with unnecessary detail, it being understood that in the development of any actual embodiment, numerous implementation details must be set forth in order to achieve the developer's specific goals, such as compliance with system-related and business-related constraints, changing from one implementation to another, and it being recognized that such development effort might be complex and time consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art.
Example 1: a process for casting polycrystalline silicon based on a directional solidification method comprises the following steps:
the method comprises the following steps: loading, namely firstly loading polycrystalline silicon raw materials into a quartz crucible, wherein two problems need special attention in the process, (a) the inner surface of the crucible cannot be touched, otherwise, pollution is caused; (b) when the silicon raw material is filled, the silicon raw material is carefully laid, and the silicon raw material is not thrown, so that the Si3N4 coating is damaged.
Step two: vacuumizing: and closing the furnace chamber, starting a vacuum pump system, pumping out moisture, pollution impurities and the like carried by the crucible and the silicon material, keeping the furnace in a vacuum state, and preparing to start heating.
Step three: heating: controlling power, continuously transmitting the heat of the heater into the silicon material, continuously increasing the temperature of the silicon material and the directional solidification block, controlling the temperature to be approximately 1175 ℃, keeping the temperature unchanged for a period of time at 1175 ℃ so as to discharge impurities such as moisture, grease and the like in the directional solidification block and the silicon material, then continuously heating to a temperature higher than a silicon melting point (1420 ℃) and entering a melting stage.
Step four: melting: keeping the temperature rising to the final melting temperature of 1500 ℃ with a certain slope and keeping the temperature for 45min to completely melt the silicon material, wherein the proper melting temperature is important to control, and if the melting temperature is too high to exceed the bearing capacity of the quartz crucible, the quartz crucible is cracked. If the melting temperature is too low, the melting time is too long, and the cost is wasted.
Step five: cooling and pulling crystal: after the melting process is finished, the temperature is reduced from 1500 ℃ to 1425 ℃, and the temperature is kept for 15min, so that the crystal growth process is ready to be carried out.
Step six: crystal growth: and (3) reducing the temperature to 1385 ℃, formally entering a crystal growth process, slowly lifting the heat shield upwards to expose the lower surface of the directional solidification block, cooling the lower surface of the directional solidification block firstly to form an upper and lower vertical temperature gradient, so that the silicon melt is gradually solidified and crystallized from bottom to top from the bottom of the crucible until all the silicon melt is solidified and crystallized, and the whole crystal growth process lasts for 300 min.
Step seven: annealing: after the silicon melt is completely crystallized, a temperature gradient still exists from the upper surface to the lower surface of the polysilicon ingot, the temperature gradient is about 50 ℃, the temperature gradient can generate thermal stress and can cause the silicon ingot to crack, and therefore, the silicon ingot is annealed for eliminating the temperature gradient. Controlling the annealing temperature to be 1300 ℃, closing the heat shield to enable the temperature in the furnace to be uniformly distributed for 30min, switching the power control mode of the furnace after eliminating the temperature gradient, and entering a cooling stage.
Step eight: and (3) cooling: when the temperature is reduced to 300 ℃, the heat shield is completely opened, gas is discharged, the furnace is completely cooled, and the whole crystal growth cycle is completed.
Example 2: a process for casting polycrystalline silicon based on a directional solidification method comprises the following steps:
the method comprises the following steps: loading, namely firstly loading polycrystalline silicon raw materials into a quartz crucible, wherein two problems need special attention in the process, (a) the inner surface of the crucible cannot be touched, otherwise, pollution is caused; (b) when the silicon raw material is filled, the silicon raw material is carefully laid, and the silicon raw material is not thrown, so that the Si3N4 coating is damaged.
Step two: vacuumizing: and closing the furnace chamber, starting a vacuum pump system, pumping out moisture, pollution impurities and the like carried by the crucible and the silicon material, keeping the furnace in a vacuum state, and preparing to start heating.
Step three: heating: controlling power, continuously transmitting the heat of the heater into the silicon material, continuously increasing the temperature of the silicon material and the directional solidification block, controlling the temperature to be approximately 1175 ℃, keeping the temperature unchanged for a period of time at 1175 ℃ so as to discharge impurities such as moisture, grease and the like in the directional solidification block and the silicon material, then continuously heating to a temperature higher than a silicon melting point (1420 ℃) and entering a melting stage.
Step four: melting: keeping the temperature rising to the final melting temperature of 1500 ℃ with a certain slope and keeping the temperature for 45min to completely melt the silicon material, wherein the proper melting temperature is important to control, and if the melting temperature is too high to exceed the bearing capacity of the quartz crucible, the quartz crucible is cracked. If the melting temperature is too low, the melting time is too long, and the cost is wasted.
Step five: cooling and pulling crystal: after the melting process is finished, the temperature is reduced from 1500 ℃ to 1425 ℃, and the temperature is kept for 15min, so that the crystal growth process is ready to be carried out.
Step six: crystal growth: and (3) reducing the temperature to 1395 ℃, formally entering a crystal growth process, slowly lifting the heat shield upwards to expose the lower surface of the directional solidification block, cooling the lower surface of the directional solidification block firstly to form an upper vertical temperature gradient and a lower vertical temperature gradient, so that the silicon melt is gradually solidified and crystallized from bottom to top from the bottom of the crucible until all the silicon melt is solidified and crystallized, and the whole crystal growth process lasts for 300 min.
Step seven: annealing: after the silicon melt is completely crystallized, a temperature gradient still exists from the upper surface to the lower surface of the polysilicon ingot, the temperature gradient is about 50 ℃, the temperature gradient can generate thermal stress and can cause the silicon ingot to crack, and therefore, the silicon ingot is annealed for eliminating the temperature gradient. Controlling the annealing temperature to be 1300 ℃, closing the heat shield to enable the temperature in the furnace to be uniformly distributed for 30min, switching the power control mode of the furnace after eliminating the temperature gradient, and entering a cooling stage.
Step eight: and (3) cooling: when the temperature is reduced to 300 ℃, the heat shield is completely opened, gas is discharged, the furnace is completely cooled, and the whole crystal growth cycle is completed.
Example 3: a process for casting polycrystalline silicon based on a directional solidification method comprises the following steps:
the method comprises the following steps: loading, namely firstly loading polycrystalline silicon raw materials into a quartz crucible, wherein two problems need special attention in the process, (a) the inner surface of the crucible cannot be touched, otherwise, pollution is caused; (b) when the silicon raw material is filled, the silicon raw material is carefully laid, and the silicon raw material is not thrown, so that the Si3N4 coating is damaged.
Step two: vacuumizing: and closing the furnace chamber, starting a vacuum pump system, pumping out moisture, pollution impurities and the like carried by the crucible and the silicon material, keeping the furnace in a vacuum state, and preparing to start heating.
Step three: heating: controlling power, continuously transmitting the heat of the heater into the silicon material, continuously increasing the temperature of the silicon material and the directional solidification block, controlling the temperature to be approximately 1175 ℃, keeping the temperature unchanged for a period of time at 1175 ℃ so as to discharge impurities such as moisture, grease and the like in the directional solidification block and the silicon material, then continuously heating to a temperature higher than a silicon melting point (1420 ℃) and entering a melting stage.
Step four: melting: keeping the temperature rising to the final melting temperature of 1500 ℃ with a certain slope and keeping the temperature for 45min to completely melt the silicon material, wherein the proper melting temperature is important to control, and if the melting temperature is too high to exceed the bearing capacity of the quartz crucible, the quartz crucible is cracked. If the melting temperature is too low, the melting time is too long, and the cost is wasted.
Step five: cooling and pulling crystal: after the melting process is finished, the temperature is reduced from 1500 ℃ to 1425 ℃, and the temperature is kept for 15min, so that the crystal growth process is ready to be carried out.
Step six: crystal growth: and (3) lowering the temperature to 1405 ℃, formally entering a crystal growth process, slowly lifting the heat shield upwards to expose the lower surface of the directional solidification block, cooling the lower surface of the directional solidification block firstly to form an upper vertical temperature gradient and a lower vertical temperature gradient, so that the silicon melt is gradually solidified and crystallized from bottom to top from the bottom of the crucible until all the silicon melt is solidified and crystallized, and the whole crystal growth process lasts for 300 min.
Step seven: annealing: after the silicon melt is completely crystallized, a temperature gradient still exists from the upper surface to the lower surface of the polysilicon ingot, the temperature gradient is about 50 ℃, the temperature gradient can generate thermal stress and can cause the silicon ingot to crack, and therefore, the silicon ingot is annealed for eliminating the temperature gradient. Controlling the annealing temperature to be 1300 ℃, closing the heat shield to enable the temperature in the furnace to be uniformly distributed for 30min, switching the power control mode of the furnace after eliminating the temperature gradient, and entering a cooling stage.
Step eight: and (3) cooling: when the temperature is reduced to 300 ℃, the heat shield is completely opened, gas is discharged, the furnace is completely cooled, and the whole crystal growth cycle is completed.
Although the invention has been described and illustrated in some detail, it should be understood that various modifications may be made to the described embodiments or equivalents may be substituted, as will be apparent to those skilled in the art, without departing from the spirit of the invention.

Claims (4)

1. A process for casting polycrystalline silicon based on a directional solidification method is characterized in that: the method comprises the following steps of: charging; step two: vacuumizing; step three: heating; step four: melting; step five: cooling and pulling crystal; step six: crystal growth, step seven: and (5) annealing, step eight: and (6) cooling.
2. The process for casting polycrystalline silicon based on the directional solidification method as set forth in claim 1, wherein: which comprises the following steps of,
the method comprises the following steps: loading, namely loading a polycrystalline silicon raw material into a quartz crucible;
step two: vacuumizing, closing the furnace chamber, starting a vacuum pump system, and pumping out moisture carried by the crucible and the silicon material;
step three: heating, controlling the temperature to rise to approximately 1175 ℃, and then continuing heating to rise the temperature to be above the melting point of silicon;
step four: melting, and raising the temperature to the final melting temperature of 1500 ℃;
step five: cooling and pulling crystal, and after the melting process is finished, cooling the temperature from 1500 ℃ to 1425 ℃;
step six: crystal growth, namely reducing the temperature to 1385-1405 ℃ and entering the crystal growth process;
step seven: annealing, controlling the annealing temperature to be 1300 ℃, closing the heat shield to ensure that the temperature in the furnace is uniformly distributed, and entering a cooling stage;
step eight: when the temperature is reduced to 300 ℃, the heat shield is completely opened, gas is discharged, the furnace is completely cooled, and the whole crystal growth cycle is completed.
3. The process for casting polycrystalline silicon based on the directional solidification method as set forth in claim 1, wherein: which comprises the following steps of,
the method comprises the following steps: loading, namely loading a polycrystalline silicon raw material into a quartz crucible;
step two: vacuumizing, closing the furnace chamber, starting a vacuum pump system, and pumping out moisture carried by the crucible and the silicon material;
step three: heating, controlling the temperature to rise to approximately 1175 ℃, keeping the temperature unchanged for a period of time at 1175 ℃, then continuing heating to rise the temperature to be above the melting point of silicon, and entering a melting stage.
Step four: melting, wherein the temperature is raised to the final melting temperature of 1500 ℃, and the temperature is kept for 45min to completely melt the silicon material;
step five: cooling and pulling crystal, after the melting process is finished, reducing the temperature from 1500 ℃ to 1425 ℃, keeping the temperature for 1425 ℃ for 15min, and preparing to enter a crystal growth process;
step six: crystal growth, namely reducing the temperature to 1385-1405 ℃, entering a crystal growth process and continuing for 300 min;
step seven: annealing, controlling the annealing temperature to be 1300 ℃, closing the heat shield to enable the temperature in the furnace to be uniformly distributed for 30min, switching the power control mode of the furnace, and entering a cooling stage;
step eight: when the temperature is reduced to 300 ℃, the heat shield is completely opened, gas is discharged, the furnace is completely cooled, and the whole crystal growth cycle is completed.
4. The process for casting polycrystalline silicon based on the directional solidification method as set forth in claim 1, wherein: which comprises the following steps of,
the method comprises the following steps: loading, namely loading a polycrystalline silicon raw material into a quartz crucible;
step two: vacuumizing, closing the furnace chamber, starting a vacuum pump system, pumping out water and pollution impurities carried by the crucible and the silicon material, keeping the furnace in a vacuum state, and preparing to start heating;
step three: heating, controlling power, continuously transmitting the heat of the heater into the silicon material, continuously increasing the temperature of the silicon material and the directional solidification block, controlling the temperature to be increased to nearly 1175 ℃, keeping the temperature unchanged for a period of time at 1175 ℃, then continuously heating to be increased to more than 1420 ℃ of silicon, and entering a melting stage.
Step four: melting, keeping the temperature to rise to the final melting temperature of 1500 ℃ at a certain slope, and keeping the temperature of 1500 ℃ for 45min to completely melt the silicon material;
step five: cooling and pulling crystal, after the melting process is finished, reducing the temperature from 1500 ℃ to 1425 ℃, keeping the temperature for 1425 ℃ for 15min, and preparing to enter a crystal growth process;
step six: crystal growth, namely reducing the temperature to 1385-1405 ℃, entering a crystal growth process, slowly lifting a heat shield upwards to expose the lower surface of the directional solidification block, cooling the lower surface of the directional solidification block firstly to form an upper and lower vertical temperature gradient, so that the silicon melt is gradually solidified and crystallized from bottom to top from the bottom of the crucible until all the silicon melt is solidified and crystallized, and the whole crystal growth process lasts for 300 min;
step seven: annealing, controlling the annealing temperature to be 1300 ℃, closing the heat shield to enable the temperature in the furnace to be uniformly distributed for 30min, switching the power control mode of the furnace after eliminating the temperature gradient, and entering a cooling stage.
Step eight: when the temperature is reduced to 300 ℃, the heat shield is completely opened, gas is discharged, the furnace is completely cooled, and the whole crystal growth cycle is completed.
CN201910960452.7A 2019-10-10 2019-10-10 Process for casting polycrystalline silicon based on directional solidification method Pending CN110760927A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910960452.7A CN110760927A (en) 2019-10-10 2019-10-10 Process for casting polycrystalline silicon based on directional solidification method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910960452.7A CN110760927A (en) 2019-10-10 2019-10-10 Process for casting polycrystalline silicon based on directional solidification method

Publications (1)

Publication Number Publication Date
CN110760927A true CN110760927A (en) 2020-02-07

Family

ID=69331763

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910960452.7A Pending CN110760927A (en) 2019-10-10 2019-10-10 Process for casting polycrystalline silicon based on directional solidification method

Country Status (1)

Country Link
CN (1) CN110760927A (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103215633A (en) * 2013-04-10 2013-07-24 衡水英利新能源有限公司 Method for casting ingots by polycrystalline silicon
CN103436955A (en) * 2013-06-19 2013-12-11 青岛隆盛晶硅科技有限公司 Process control method for directional solidification of polycrystalline silicon
CN103882517A (en) * 2014-04-04 2014-06-25 阿特斯(中国)投资有限公司 Preparation method of polycrystalline silicon ingot
US20170073838A1 (en) * 2012-04-01 2017-03-16 Jiang Xi Sai Wei Ldk Solar Hi-Tech Co., Ltd. Method for preparing polycrystalline silicon ingot

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20170073838A1 (en) * 2012-04-01 2017-03-16 Jiang Xi Sai Wei Ldk Solar Hi-Tech Co., Ltd. Method for preparing polycrystalline silicon ingot
CN103215633A (en) * 2013-04-10 2013-07-24 衡水英利新能源有限公司 Method for casting ingots by polycrystalline silicon
CN103436955A (en) * 2013-06-19 2013-12-11 青岛隆盛晶硅科技有限公司 Process control method for directional solidification of polycrystalline silicon
CN103882517A (en) * 2014-04-04 2014-06-25 阿特斯(中国)投资有限公司 Preparation method of polycrystalline silicon ingot

Similar Documents

Publication Publication Date Title
CN102289235B (en) Heating control system and method based on top separated control polycrystalline silicon ingot casting furnace
CN104911708B (en) Kyropoulos prepare the growing method of square sapphire crystal
CN102877117A (en) Ingot furnace thermal field structure based on multi-heater and operation method
CN106637402A (en) Flat ending method of monocrystal silicon and preparation method of monocrystal silicon
CN103343387B (en) A kind of polycrystalline silicon ingot or purifying furnace and casting ingot method thereof
CN102732947B (en) Ingot thermal field for growing pure quasi-monocrystalline
CN202989351U (en) Ingot furnace thermal field structure based on multiple heaters
CN103806101A (en) Growth method and equipment of square sapphire crystal
CN102776556B (en) Polycrystalline silicon ingot and preparation method thereof as well as polycrystalline silicon wafer
CN103014850A (en) Novel polycrystalline silicon ingot casting device and ingot casting method thereof
CN110205672B (en) Monocrystalline silicon-like crystal growth method and thermal field structure
CN202054920U (en) Device for growing single-crystal silicon by directional solidification method
CN103422165A (en) Polycrystalline silicon and preparation method thereof
CN101597787A (en) Under nitrogen, cast the method for the controlled doped monocrystalline silicon of nitrogen concentration
CN108754602B (en) Crucible for polycrystalline silicon semi-molten ingot casting and spraying process and application thereof
CN202164380U (en) Thermal field structure of high-yield polycrystalline silicon ingot casting furnace
CN109208072A (en) A kind of method for crystallising improving polycrystalline silicon ingot casting bottom crystalline substance flower
CN103397377A (en) Uniform polycrystalline silicon crystal growing technology and ingot furnace thermal field heating device thereof
CN105369350A (en) Polysilicon crystal growth technology
CN110760927A (en) Process for casting polycrystalline silicon based on directional solidification method
CN105200516A (en) Polycrystalline silicon ingot casting process capable of enhancing inclusion removing effect
CN202626346U (en) Novel mono-like crystal ingot furnace
CN110106546B (en) High-yield casting monocrystalline silicon growth method and thermal field structure
CN106567125A (en) Method for improving metallurgical-method polycrystalline silicon growth interface
CN105401211B (en) Draw C axles sapphire single crystal growth furnace and method

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20200207

RJ01 Rejection of invention patent application after publication