CN110759065A - Material transfer point chute system with power generation buffer drum - Google Patents
Material transfer point chute system with power generation buffer drum Download PDFInfo
- Publication number
- CN110759065A CN110759065A CN201911008780.3A CN201911008780A CN110759065A CN 110759065 A CN110759065 A CN 110759065A CN 201911008780 A CN201911008780 A CN 201911008780A CN 110759065 A CN110759065 A CN 110759065A
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- CN
- China
- Prior art keywords
- chute
- roller
- buffer
- power generation
- drum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title claims abstract description 65
- 239000000872 buffer Substances 0.000 title claims abstract description 46
- 238000012546 transfer Methods 0.000 title claims abstract description 16
- 238000010248 power generation Methods 0.000 title claims abstract description 14
- 239000004814 polyurethane Substances 0.000 claims abstract description 12
- 229920002635 polyurethane Polymers 0.000 claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims description 3
- 230000032258 transport Effects 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 3
- 239000002184 metal Substances 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 238000012271 agricultural production Methods 0.000 description 5
- 238000009776 industrial production Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000005286 illumination Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000005611 electricity Effects 0.000 description 3
- 238000004146 energy storage Methods 0.000 description 3
- 239000011527 polyurethane coating Substances 0.000 description 3
- 241000237942 Conidae Species 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000000109 continuous material Substances 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000013590 bulk material Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 235000019580 granularity Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000013072 incoming material Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G29/00—Rotary conveyors, e.g. rotating discs, arms, star-wheels or cones
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/18—Structural association of electric generators with mechanical driving motors, e.g. with turbines
- H02K7/1807—Rotary generators
- H02K7/1823—Rotary generators structurally associated with turbines or similar engines
Abstract
The invention relates to a material transfer device, in particular to a material transfer point chute system with a power generation buffer roller, which comprises a material receiving chute, a buffer roller and the like, it is characterized in that the material receiving chute is lined with a polyurethane lining plate, the buffer roller consists of a metal roller and radial blades, a permanent magnet and a coil are arranged in the roller, the buffer roller is provided with a blanking point, the transferred material is impacted on the blades of the buffer roller after coming off from a belt to drive the blades to further drive the power generation roller to rotate, the impact of the material on the chute and the lower layer belt is buffered, the kinetic energy of the material is converted into mechanical energy for pushing the buffer roller to rotate, the invention has the advantages of ingenious, scientific and reasonable conception, turning harm into good, changing waste into valuable and providing a feasible new idea and a new scheme for solving the problem of chute buffer materials.
Description
Technical Field
The invention relates to a material transfer system, in particular to a material transfer point chute system with a power generation buffer drum.
Background
The transfer chute is a device which plays a role in diversion and direction change in a bulk material conveying system, and is usually solved by adopting the arrangement of the transfer chute when the conditions of belt length limitation, local geographical condition limitation, material flow direction change and the like occur, a conveying belt system unloads materials at the tail section of a belt, and the materials slide into the next belt conveying system from the chute by means of the inclination of the chute, the self gravity and the motion inertia. Due to the complexity of materials, in the process that materials with different properties, varieties, shapes, granularities and weights slide down through self weight and inertia, the self inertia and kinetic energy of the materials can collide the chute, and impact force can cause large impact abrasion to the chute and a lower-layer belt until the phenomena of material running, dust and the like occur, so that what measures are taken to strengthen the protection of the chute, reduce the impact of the materials to the chute and even to the lower-layer conveyor belt, protect the chute and the conveyor belt and prolong the service life of the whole system, and the method has important significance; over the years, technicians in the field make different experiments and attempts, for example, measures such as adding a wear-resistant lining plate and an impact-resistant lining plate in a chute, adding a belt buffer bed below a lower-layer belt and the like can effectively relieve the phenomena of chute damage and belt damage, but whether the momentum and the kinetic energy of logistics in the falling process can be effectively utilized, the harm is turned into the benefit, the industrial and agricultural production is benefited, and no research and related is carried out.
Disclosure of Invention
The invention aims to provide a material transfer point chute system with a power generation buffer roller, which not only buffers materials for the chute system and a lower layer belt, but also can effectively utilize the impulse and kinetic energy of continuous material flow to convert the continuous material flow into electric energy, and the electric energy is used for illumination or industrial and agricultural production after transformation, rectification, storage and grid connection.
The invention relates to a material transfer point chute system with a power generation buffer drum, which comprises a material receiving chute, buffer rollers and the like, and is characterized in that a high-wear-resistant polyurethane lining plate is lined in the material receiving chute; the buffer roller is arranged at the lower part of the material receiving chute and at the position of a material impact point.
Specifically, the material receiving chute is an inverted cone-shaped square shell which is formed by welding steel plates and has a large upper opening and a small bottom opening, and a polyurethane lining plate is lined inside the inverted cone-shaped square shell; the polyurethane lining plate is fixed on a steel plate of the material receiving chute by bolts.
Specifically, the buffer roller is one or more rollers with spoke-shaped blades arranged on the circumference, a steel skeleton is arranged inside the buffer roller, and a polyurethane coating layer is coated outside the buffer roller; the two ends of the roller are mounted on a wall plate at the bottom of the chute through bearing supports by bolts, and blades at the edge of the roller are positioned at material impact points.
Specifically, the inside of the buffer wheel is provided with a power generation device consisting of a stator and a rotor, the inner stator coil is used for continuously cutting the magnetic line of force of the permanent magnet rotor on the drum shell to generate electric energy, and the buffer wheel is connected with an external electric energy storage and electric energy transmission device by a slip ring and a lead.
The working principle of the invention is as follows: the material passes through the belt and transports the reprinting point, unloads in the terminal cylinder department of conveyer, and the material of reprinting strikes on buffer drum's blade after getting off from the belt, drives the blade and then drives the electricity generation cylinder rotation, has not only cushioned the impact of material, still turns into the kinetic energy of material and promotes the rotatory mechanical energy of buffer drum, and then converts the electric energy into through the inside power generation facility of cylinder. The electric energy is rectified, transformed and combined with the power grid through the electric energy storage system and then is provided for illumination or industrial and agricultural production.
The invention has the beneficial effects that: 1. the efficiency and energy conversion of materials which can be transshipped to the conveying belt can be realized, and the impact on the lower-layer belt is reduced; 2. when the buffer roller receives impact, the coil is driven to cut magnetic lines of force to move through the rotation of the roller shell, so that current is generated, and the current can be used for illumination or other electricity for industrial and agricultural production through rectification and transformation; 3. the material receiving chute is lined with a polyurethane lining plate, the material receiving point is provided with a buffer roller, the buffer roller is provided with radial blades, and the rollers are metal frameworks coated with polyurethane wear-resistant layers, so that the service time of the buffer wheel is prolonged, and the maintenance and material cost is reduced; 4. the invention has the advantages of ingenious, scientific and reasonable conception, turning harm into good, changing waste into valuable and solving the problem which is difficult to solve for a long time in the material conveying industry; the material of reprinting is gone down the back from the belt and is impacted on the blade of buffer drum, drives the blade and then drives the electricity generation cylinder rotatory, has not only cushioned the impact of material to chute and lower floor belt, still turns into the kinetic energy of material and promotes the rotatory mechanical energy of buffer drum, and then changes the electric energy into, handles through the rectification and uses as illumination or industrial and agricultural production.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a sectional view of the buffer roller.
Fig. 3 is a schematic view of the drum installation.
Fig. 4 is a working principle diagram of the present invention.
1. The feeding conveyer belt comprises a feeding conveyer belt, 2 chutes, 3 polyurethane lining plates, 4 buffer rollers, 401 mandrels, 402 bearings, 403 permanent magnets, 404 coils, 405 metal frameworks, 406 polyurethane coatings, 407 blades and 5 transfer conveyer belts.
Detailed Description
The invention will be further explained with reference to the drawings.
As shown in fig. 1, the invention relates to a material transfer point chute system with a power generation buffer wheel, which comprises a material receiving conveyor belt 1, a chute 2, a polyurethane lining plate 3, a buffer roller 4, a transfer conveyor belt 5 and the like, and is characterized in that the material receiving chute 2 is lined with a high-wear-resistance polyurethane lining plate 3; the buffer roller 4 is arranged at the lower part of the material receiving chute 2 and is characterized in that the blade of the roller is positioned at the position of a material impact point.
As shown in fig. 1, the material receiving chute 2 is an inverted cone shell which is formed by welding steel plates and has a large upper opening and a small bottom opening, and a polyurethane lining plate 3 is lined inside the inverted cone shell; the polyurethane lining plate 3 is fixed on the steel plate of the material receiving chute 2 by bolts.
As shown in fig. 2 and fig. 3, the buffer roller 4 is a roller with one or more spoke-like blades 407 arranged on the circumference, and has a steel skeleton 405 inside and a polyurethane coating 406 outside; the two ends of the roller 4 are fixed on the wall plate at the bottom of the chute 2 by bolts through a bearing seat 408, and the middle part of the roller 4 is positioned at a material impact point.
As shown in fig. 2, the buffer roller 4 is composed of a mandrel 401, a bearing block 402, a blade 407, etc., wherein a coil 404 is disposed on the mandrel 401, a permanent magnet 403 is disposed on the shell of the roller 4, and the buffer roller is connected with an external electric energy storage and transmission device by a lead slip ring device.
As shown in fig. 4, the incoming material conveyer belt 1 transports the material to the upper end of the chute 2 to begin discharging, the material falls down in a parabola shape with a certain speed and kinetic energy, and falls onto the blade 407 of the buffer drum 4 to drive the buffer drum 4 to rotate, so that the impact of the material can be buffered, the kinetic energy of the material can be reduced, the impact of the material on the transfer conveyer belt 5 can be greatly reduced, and in the rotation process, the permanent magnet 403 on the drum 4 continuously rotates to enable the coil 404 on the mandrel 401 to generate magnetic line cutting motion, and further, electric energy can be generated, and the transportation of the material is continuous, so that stable electric energy can be obtained in the operation process.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention and not to limit it; although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art will understand that: modifications to the detailed description of the invention or equivalent substitutions for parts of the features may still be made; without departing from the spirit of the present invention, it is intended to cover all aspects of the invention as defined by the appended claims.
Claims (3)
1. A material transfer point chute system with a power generation buffer drum is characterized by comprising a material feeding conveyer belt (1), a chute (2) polyurethane lining plate (3), a power generation buffer drum (4) arranged at the bottom of the chute and a transfer conveyer belt (5), wherein the power generation buffer drum (4) comprises a core (401), a bearing seat (402), a permanent magnet (403), a blade (407) and the like, and the core shaft (401) is fixedly arranged on the wall plate of the chute (2) through the bearing seat (402); radial blades (407) are arranged on the roller (4), a coil (404) is arranged on a mandrel (401) of the roller (4), and a permanent magnet group (403) is arranged on a shell of the roller (4).
2. The power generation buffer roller set according to claim 1, wherein one or more groups of buffer rollers (4) can be arranged according to the requirements of site working conditions.
3. The working principle of the invention is as follows: the material conveyer belt (1) that comes transports the material to chute (2) upper end and begins to unload, the material takes certain speed and kinetic energy to fall with the parabola form, fall to the rotation of drive buffer drum (4) on blade (407) of buffer drum (4), not only can cushion the impact of material, reduce the kinetic energy of material, alleviate the impact of material to the contra-rotating transportation area of sending (5) greatly, and in the pivoted, permanent magnet (403) on cylinder (4) constantly rotate and make coil (404) on dabber (401) produce the cutting motion, and then produce the electric energy, because the transportation of material is continuous, consequently can obtain stable electric energy in the operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911008780.3A CN110759065A (en) | 2019-10-16 | 2019-10-16 | Material transfer point chute system with power generation buffer drum |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911008780.3A CN110759065A (en) | 2019-10-16 | 2019-10-16 | Material transfer point chute system with power generation buffer drum |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110759065A true CN110759065A (en) | 2020-02-07 |
Family
ID=69332985
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911008780.3A Pending CN110759065A (en) | 2019-10-16 | 2019-10-16 | Material transfer point chute system with power generation buffer drum |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110759065A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT255359B (en) * | 1963-07-01 | 1967-07-10 | Smith F & Co Whitworth Ltd | Device for dyeing od. Similar. Treating loose textile material with liquid |
| KR20150021999A (en) * | 2012-08-10 | 2015-03-03 | 스미도모쥬기가이 한소시스템 가부시키가이샤 | Unloader |
| CN108050025A (en) * | 2017-12-30 | 2018-05-18 | 山东公信安全科技有限公司 | Portable mine tailings power generator |
| CN108750703A (en) * | 2018-06-05 | 2018-11-06 | 濉溪博赢橡塑制品有限公司 | It is a kind of to turn sequence chute scroll casing type material-falling hopper with abrasion resistant polyurethane sprayed coating |
| CN108891842A (en) * | 2018-06-05 | 2018-11-27 | 濉溪博赢橡塑制品有限公司 | A kind of material transfer point rubber chute lining board of impact resistance self-cleaning |
| CN109552799A (en) * | 2018-12-24 | 2019-04-02 | 湖北展高机械装备有限公司 | A kind of anti-blocking flexible vibration chute |
| KR20190066976A (en) * | 2017-12-06 | 2019-06-14 | 주식회사 포스코 | Chute apparatus of belt conveyor |
| CN212863023U (en) * | 2019-10-16 | 2021-04-02 | 安徽方园塑胶有限责任公司 | Material transfer point chute system with power generation buffer drum |
-
2019
- 2019-10-16 CN CN201911008780.3A patent/CN110759065A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT255359B (en) * | 1963-07-01 | 1967-07-10 | Smith F & Co Whitworth Ltd | Device for dyeing od. Similar. Treating loose textile material with liquid |
| KR20150021999A (en) * | 2012-08-10 | 2015-03-03 | 스미도모쥬기가이 한소시스템 가부시키가이샤 | Unloader |
| CN104507837A (en) * | 2012-08-10 | 2015-04-08 | 住友重机械搬运系统工程株式会社 | Unloader |
| KR20190066976A (en) * | 2017-12-06 | 2019-06-14 | 주식회사 포스코 | Chute apparatus of belt conveyor |
| CN108050025A (en) * | 2017-12-30 | 2018-05-18 | 山东公信安全科技有限公司 | Portable mine tailings power generator |
| CN108750703A (en) * | 2018-06-05 | 2018-11-06 | 濉溪博赢橡塑制品有限公司 | It is a kind of to turn sequence chute scroll casing type material-falling hopper with abrasion resistant polyurethane sprayed coating |
| CN108891842A (en) * | 2018-06-05 | 2018-11-27 | 濉溪博赢橡塑制品有限公司 | A kind of material transfer point rubber chute lining board of impact resistance self-cleaning |
| CN109552799A (en) * | 2018-12-24 | 2019-04-02 | 湖北展高机械装备有限公司 | A kind of anti-blocking flexible vibration chute |
| CN212863023U (en) * | 2019-10-16 | 2021-04-02 | 安徽方园塑胶有限责任公司 | Material transfer point chute system with power generation buffer drum |
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