CN110758968A - Automatic storage system for solar cells - Google Patents

Abstract

The invention provides an automatic storage system of a solar cell module, which comprises: the box body is internally provided with a storage area for storing the battery pack and a conveying area for realizing automatic conveying of the battery pack; the storage component is arranged at the storage area and comprises a plurality of storage positions which are arranged along the height direction and used for placing the graphite boxes, and the graphite boxes are used for carrying the solar cell modules; the conveying part is arranged at the conveying area and comprises a vertical conveying device, a supporting platform assembly and a horizontal conveying device, the vertical conveying device is used for realizing vertical lifting of the supporting platform assembly, the supporting platform assembly is provided with two vertical supporting rods used for supporting the stone ink box, the horizontal conveying device is arranged on the supporting platform assembly, and the horizontal conveying device comprises a push plate assembly used for pushing the graphite box into the storage position and a clamping jaw assembly used for taking the graphite box out of the storage position. The storage system can realize the automation from the warehousing to the ex-warehouse of the CIGS solar cell, and can greatly improve the utilization rate.

Description

Automatic storage system for solar cells

Technical Field

The invention relates to the field of solar cell processing, in particular to an automatic storage system for solar cells.

Background

The copper indium gallium selenide solar cell has the advantages of good stability, radiation resistance, good performance, low cost, high efficiency and the like. With the continuous development of the technology, the occupancy rate of the copper indium gallium selenide solar cell in the photovoltaic market is continuously increased, and the copper indium gallium selenide solar cell has stronger competitiveness compared with the traditional crystalline silicon cell. With the increasing scale of the photovoltaic industry, the production of thin film solar cells in particular has rapidly increased in recent years.

The copper indium gallium selenide solar cell graphite box component is an intermediate product of a copper indium gallium selenide solar cell. The storage system of the CIGS solar cell graphite box assembly is an adjustable cache area in the layout of a production line, so that the utilization rate of the storage system of the cell assembly influences the production efficiency of the whole production line.

Because the CIGS solar cell graphite box assembly is sensitive to mechanical strain and vibration, measures need to be taken in the storage process to ensure the stability and no vibration in the storage and taking process. Because general mechanical device all can produce vibrations at the in-process of placing, can influence the performance of CIGS solar cell graphite box subassembly, consequently among the prior art, when depositing CIGS solar cell graphite box subassembly in or take out warehouse system, all require operating personnel to carefully put into storage device with graphite box subassembly.

However, the horizontal movement and vertical up-and-down lifting stroke of the platform are long, the production efficiency of the whole production line is seriously influenced by the non-automatic access mode of the CIGS solar cell graphite box assembly, and the CIGS solar cell graphite box assembly becomes a bottleneck for the development of the layout field of the production line of the thin-film solar cell in China, so that the future development of the CIGS thin-film solar cell industry in China is restricted.

Disclosure of Invention

In view of the above-mentioned shortcomings of the prior art, it is an object of the present invention to provide an automatic storage system for solar cells, so as to realize automatic storage of cigs solar cell modules.

To achieve the above and other related objects, an embodiment of the present invention provides an automatic storage system for solar cell modules, including:

the box body is internally provided with a storage area for storing the battery pack and a conveying area for realizing automatic conveying of the battery pack;

the storage component is arranged at the storage area and comprises a plurality of storage positions which are arranged along the height direction and used for placing the graphite boxes, and the graphite boxes are used for carrying the solar cell modules;

conveying part, it is located conveying district department, including vertical conveyor, saddle subassembly and horizontal conveyor, vertical conveyor includes and is used for realizing the vertical conveyer belt of the vertical lift of saddle subassembly, the saddle subassembly is equipped with and is used for holding in the palm two vertical die-pins of carrying the stone ink box, horizontal conveyor establishes on the saddle subassembly, horizontal conveyor includes and is used for with the graphite box pushes the push pedal subassembly of storage bit and is used for with the graphite box is followed the clamping jaw subassembly that the storage bit was taken out.

In one embodiment, the vertical transport device further comprises:

drive arrangement, drive arrangement include driving motor, by driving motor driven final drive shaft and two secondary drive shafts that are parallel to each other, every secondary drive shaft's both sides all are equipped with vertical conveyer belt, one side of vertical conveyer belt with saddle subassembly fixed connection, final drive shaft drives two simultaneously secondary drive shaft's rotation is through driving vertical conveyer belt's motion is realized the last lower conveying of saddle subassembly, thereby will battery pack carries to the position the same with appointed storage bit height.

In some embodiments of this application, driving motor passes through the drive of main commutator final drive shaft through the setting of main commutator, can make driving motor's the direction that sets up and final drive shaft's axial vertical, consequently can locate driving motor between final drive shaft's both ends, makes the overall arrangement of structure more reasonable, practices thrift space utilization.

Furthermore, the two secondary transmission shafts are respectively connected with the main transmission shaft at two ends of the main transmission shaft through the commutator. The arrangement can ensure that the structure layout is more reasonable, and the space utilization rate is saved.

In certain embodiments of the present application, the secondary drive shaft is provided at both ends thereof with lower side pulleys by which the movement of the vertical conveyor belt is driven. The vertical conveying belt is driven to move through the lower belt wheel, the structure is simple, and the stress is reasonable.

In certain embodiments of the present application, the diameters and rotational speeds of both of the secondary drive shafts are the same, thereby ensuring smooth lifting of the pallet assembly.

In some embodiments of the present application, the box includes the support frame, be equipped with on the support frame and be used for installing at the top the upside band pulley of vertical conveyer belt sets up the upside band pulley through the support frame, improves the wholeness of structure.

Furthermore, the support frame is also provided with a main bearing seat for fixing the main transmission shaft.

Furthermore, a secondary bearing seat used for fixing the secondary transmission shaft is further arranged on the supporting frame. The design of main bearing seat and secondary bearing seat can improve the stationarity of vertical hoisting device.

And the longitudinal support rod is fixedly connected with one side of the vertical conveyor belt through a support table fixed connecting piece.

The tray table fixing connecting piece is arranged on the outer side of a longitudinal tray rod in the tray table assembly and is fixedly connected with the vertical conveying belt.

Furthermore, the support frame is provided with a guide rail pair matched with the vertical conveying belt, the supporting platform fixed connecting piece on the vertical conveying belt is connected with a guide matching piece, and the guide matching piece is arranged in the guide rail pair. The guide rail pair can limit the offset of the fixed connecting piece of the supporting platform in the horizontal direction, and plays a role in guiding vertical movement so as to ensure the precision of the vertical movement and the stability of the movement.

According to the technical scheme provided by the embodiment of the invention, the integral lifting control of the tray table component can be realized through the conveyor belt under the action of one driving motor, so that the energy is saved, and the tray table component can be more accurately controlled to be stably lifted vertically without vibration. According to the embodiment of the application, the sensitive and easily damaged characteristics of the solar cell module are considered, the vertical lifting device adopts the conveying belt to lift the supporting platform assembly, power drives the conveying belt to lift up and down through the power transmission system, and vibration generated in the lifting process is reduced. The lifting device greatly improves the conveying speed and the efficiency of the whole production line.

In certain embodiments of the present application, the horizontal conveyance device further comprises: and the push plate component and the clamping jaw component are fixedly arranged on the horizontal conveyor belt through an operating platform. Through the setting of push pedal subassembly, can realize the automatic storage to the saddle subassembly, through the setting of clamping jaw subassembly, can realize pressing from both sides the automation of saddle subassembly and get.

The operation panel is including establishing horizontal fixed plate on the horizontal conveyer belt, one side of horizontal fixed plate is equipped with the push pedal subassembly, the opposite side of fixed plate is equipped with clamping jaw subassembly. The push plate component and the clamping jaw component are fixed on the horizontal conveying belt through the operating platform, and the structure is simple and convenient.

The push plate assembly comprises a push plate lifting oil cylinder fixedly connected with one side of the fixed plate, a push plate is arranged at the end part of a piston rod of the push plate lifting oil cylinder, and when the push plate is at a low position, the topmost end of the push plate assembly is lower than the longitudinal support rod; when the push plate is in a high position, at least part of the push plate is higher than the longitudinal support rod. When the push plate is in a low position, the topmost end of the push plate component is lower than the longitudinal support rod, so that the graphite box can be conveniently and horizontally pushed on the longitudinal support rod. When the push pedal is in the high position, can realize the push pedal to the propelling movement of graphite box.

The clamping jaw assembly comprises a clamping jaw lifting oil cylinder and an air jaw, the clamping jaw lifting oil cylinder is fixedly connected with the other side of the fixing part, the end part of a piston rod of the clamping jaw lifting oil cylinder is connected with the air jaw through a clamping jaw connecting part, and when the clamping jaw is at a low position, the topmost end of the clamping jaw assembly is lower than the position of the support rod; when the clamping jaw is used for clamping the graphite box, the clamping jaw is in a high position. When the clamping jaw assembly is in a low position, the clamping jaw assembly is positioned below the tray table assembly and can be conveniently moved below the tray table assembly.

The clamping surfaces of the upper gripper head and the lower gripper head of the gas claw are provided with polyurethane layers, so that the stone ink box can be effectively protected.

The clamping jaw connecting part comprises an upper horizontal plate, a side plate and a lower horizontal plate, the upper horizontal plate is fixedly connected with the movable end of the clamping jaw lifting oil cylinder, the side plate is fixedly connected with the side end of the upper horizontal plate, the lower horizontal plate is arranged at the bottom end of the side plate, an adjusting cylinder is arranged on the lower horizontal plate, and the movable end of the adjusting cylinder is fixedly connected with the gas claw. The specific arrangement of the clamping jaw connecting part can realize accurate clamping of the graphite box. Before the clamp is got, can make the gas claw aim at the stone ink horn more accurately through the adjustment cylinder to the distance that the adjustment gas claw made upper and lower grabbing head slightly is greater than the thickness of graphite box. When the graphite box is to be clamped, a cylinder piston rod of the adjusting cylinder is retracted, the upper grabbing head naturally falls on the upper surface of the graphite box by means of gravity, and meanwhile, the air claw acts, the upper grabbing head and the lower grabbing head are tightened up, and the graphite box is clamped.

The horizontal conveying device further comprises a linear bearing member, the linear bearing member is arranged on the plurality of transverse connecting parts of the supporting platform assembly, the two ends of each transverse connecting part are fixedly connected with the two opposite longitudinal supporting rods through the vertical connecting rods, so that the transverse connecting parts are integrally positioned below the longitudinal supporting rods, the horizontal conveying device is arranged on the transverse connecting parts, the horizontal conveying device is integrally positioned below the longitudinal supporting rods, and therefore horizontal pushing of the supporting platform assembly is conveniently achieved.

The horizontal conveying device further comprises a horizontal driving motor, and the horizontal driving motor is arranged at one end, close to the storage part, of the linear bearing member. The initial position of push pedal subassembly and clamping jaw subassembly is in the one end of keeping away from the storage part, sets up the one end that is close to the storage part with horizontal drive motor, and structural stress performance is better, and overall stability is stronger.

And the transverse connecting component is also provided with a drag chain matched with the linear bearing component. The equipment such as the electric wire pipeline that can convenient safe setting and clamping jaw subassembly and push pedal subassembly are relevant.

The inner side of the longitudinal support rod is provided with a bearing wheel which is horizontally arranged in the axial direction, the rolling direction of the bearing wheel is consistent with the conveying direction of the graphite box, and the bearing wheel is composed of a polyurethane rubber wheel with a bearing framework so as to cooperate with a conveying component to convey the copper indium gallium selenide solar cell and avoid vibration in the conveying process.

And a lateral guide wheel which is axially and vertically arranged is arranged at the top of the longitudinal support rod, and the rolling direction of the lateral guide wheel is consistent with the conveying direction of the graphite box. The lateral guide wheel is composed of a polyurethane rubber wheel with a bearing framework, the conveying component is matched to convey the copper indium gallium selenide solar cell, the graphite box is guided, and lateral vibration of the copper indium gallium selenide solar cell in the conveying process is absorbed by polyurethane.

And a limiting mechanism used for blocking the clamping jaw assembly and the push plate assembly to continuously move forwards is arranged on the transverse connecting component close to one side of the storage component, and comprises a limiting lifting cylinder arranged on the transverse connecting component, and a blocking wheel is arranged at the top end of the limiting lifting cylinder. Avoid the accident that clamping jaw subassembly and push pedal subassembly continued to move forward and cause. The horizontal conveying device has high action precision and can meet the sensitive characteristic of the component.

The bottom of graphite box is equipped with the sunken body, and the width of sunken body is equal with two the distance between the carrier wheel, when the graphite box was arranged in on the carrier wheel, the both sides wall of the sunken body was inconsistent with the inboard of two carrier wheels to play the position location effect of stone ink box.

The box is sealed, the box is keeping away from one side of storage area is for getting to put the lateral wall, get be equipped with the size on the lateral wall and get the mouth with graphite box assorted, get and put a mouthful department and be equipped with the gate, the top of box is equipped with fan filter unit. This embodiment has adopted fan filter equipment and the gate device that has used the roof, and fan filter equipment guarantees the inside vacuum state of box, and the gate device guarantees that storage tank can in time the switching as required, makes the inside air of storage tank reach clean requirement under combined action between them.

The gate is arranged on the inner side of the taking and placing side wall, and other related structures can be conveniently arranged on the outer side of the gate.

The gate is opened and closed in a mode of moving up and down along the taking and placing side wall, and a telescopic rod piece used for controlling the automatic opening and closing of the gate is arranged on the taking and placing side wall. The gate is opened and closed in an up-and-down moving mode, the gate can be guaranteed to have enough width, the tray assembly can be conveniently placed in the gate, and the automatic opening and closing of the gate can be controlled through the telescopic rod piece.

The automatic control device is characterized in that a vertically arranged telescopic cylinder and a control element for controlling the telescopic cylinder are further arranged on the taking and placing side wall, a piston rod of the telescopic cylinder is fixedly connected with the telescopic rod piece, and the telescopic cylinder is controlled to stretch by the control element so as to control the automatic switch of the gate. And the telescopic cylinder is adopted to control the gate, so that the automation degree is higher.

Get and put both sides of lateral wall and be equipped with vertical guide rail, the both ends of gate respectively with two vertical guide rail sliding contact is convenient for to the direction of gate, does benefit to the sealing that realizes in the box.

The outer side of the taking and placing side wall is provided with two outer side bearing wheels which are arranged in an axial horizontal mode, the rolling direction of the outer side bearing wheels is consistent with the conveying direction of the graphite box, the distance between the outer side bearing wheels is matched with the width of the graphite box, when the graphite box is placed, the graphite box can be put on the outer side bearing wheels, and the graphite box can be conveniently placed.

The outer side of the taking and placing side wall is also provided with an outer lateral guide wheel which is vertically arranged in the axial direction, the rolling direction of the outer lateral guide wheel is consistent with the conveying direction of the graphite box, the distance between the two outer lateral guide wheels is matched with the width of the graphite box, and the graphite box can be accurately placed in a designated position.

The outer side of the taking and placing side wall is further provided with a horizontally arranged supporting rod piece, two ends of the horizontally arranged supporting rod piece are fixed on the taking and placing side wall, and the supporting rod piece is provided with an outer side bearing wheel and an outer side guide wheel. Simple structure and convenient manufacture.

The fan filter unit is arranged on the top wall of the box body at the top of the conveying area, air circulation in the conveying area is smoother, the fan filter unit is arranged at the top of the conveying area, and the air filtering effect is better.

The frame of box is formed by the shaped steel welding, the frame is provided with dustproof window through the fastener, and this dustproof window comprises organic glass and sealing rubber, and the air cleanliness factor in the box is ensured to the leakproofness in can more effectual assurance box.

According to the technical scheme provided by the embodiment of the invention, the automatic storage system of the copper indium gallium selenide solar cell takes the sensitive characteristic of the copper indium gallium selenide solar cell into consideration, realizes the automation from the storage to the delivery of the copper indium gallium selenide solar cell, is stable in the actions of conveying and clamping, has no damage to the copper indium gallium selenide solar cell, and can greatly improve the utilization rate by taking the automatic storage system of the copper indium gallium selenide solar cell as an adjustable cache area in the layout of a production line.

Drawings

Fig. 1 is a schematic view showing the overall structure of an automatic storage system for solar modules in embodiment 1 of the present application;

fig. 2 is a side view showing a main body frame of a storage part in embodiment 1 of the present application;

FIG. 3 is a schematic structural view of a graphite box in example 1 of the present application;

FIG. 4 is a side view of a frame of a main body of a conveying section in embodiment 1 of the present application;

FIG. 5 is an enlarged view of a partial structure of a vertical conveying device in embodiment 1 of the application;

fig. 6 is a bottom view of a main frame of a conveying section in embodiment 1 of the present application;

FIG. 7 is a schematic diagram showing a pallet assembly structure in embodiment 1 of the present application;

FIG. 8 is a schematic structural view showing a pallet fixing assembly in embodiment 1 of the present application;

FIG. 9 is a schematic structural view showing a clamping jaw assembly and a push plate assembly in embodiment 1 of the application;

FIG. 10 is an enlarged view showing a partial structure of a horizontal conveyance device in embodiment 1 of the present application;

FIG. 11 is a schematic view showing the structure of the inner side of the taking and placing side wall in example 1 of the present application;

fig. 12 is a schematic view showing the structure of the outer side of the take-and-place side wall in example 1 of the present application.

Description of the element reference numerals

1 case body

101 pick-and-place side wall

1011 taking and placing opening

1012 gate

1013 vertical guide rail

1014 telescopic cylinder

1015 gate connecting rod piece

1016 side wall support bar

1017 outside bearing wheel

1018 outside guide wheels

102 storage part main body frame

1021 guide wheel

1022 storage bit

103 conveying part main body frame

1031 vertical support rod

1032 Top horizontal frame

1033 bottom horizontal frame

10331 longitudinal bottom bar

10332 transverse bottom bar

10333 bottom transverse link

10334 bottom carrier link

104 window

105 fan filter unit

2 vertical conveying device

201 vertical driving motor

202 main transmission shaft

2021 Main Transmission shaft seat

2022 Main commutator

2023 main bearing seat

203 secondary propeller shaft

2031 secondary commutator

2032 Secondary bearing pedestal

2033 secondary transmission shaft seat

204 vertical conveyor belt

2041 lower pulley

2042 Upper side Belt wheel

3 saddle subassembly

301 longitudinal supporting rod

3011 bearing wheel

3012 side guide wheel

302 saddle transverse connecting rod

303 bracket vertical connecting rod

304 saddle fixed connector

3041 the fixing part of the supporting table

30411 the fixing unit

30412 fixing unit fastener

3042 band body fastener

3043 the internal side of the board is fixed

3044 the external fixing plate

3045 guide connecting rod

305 guide fitting

306 guide rail pair

4 horizontal conveying device

401 horizontal transfer assembly

4011 horizontal driving motor

4012 horizontal conveyor belt

4013 drag chain

402 push plate assembly

4021 push plate lifting oil cylinder

4022 push plate

4023 push plate piston rod

4024 push plate fixing table

403 jaw assembly

4031 clamping jaw lifting oil cylinder

40311 clamping jaw piston rod

4032 clamping jaw adjusting cylinder

4033 jaw connecting part

40331 upper horizontal plate

40332 side plate

40333 lower horizontal plate

4034 air gripper

40341 upper head

40342 lower gripper head

404 operating table

4041 horizontal fixing plate

4042 fixing table

5 graphite box

501 graphite box body

502 sink body

Detailed Description

The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.

It should be understood that the structures, ratios, sizes, and the like shown in the drawings are only used for matching the disclosure of the present disclosure, and are not used for limiting the conditions that the present disclosure can be implemented, so that the present disclosure is not technically significant, and any structural modifications, ratio changes or size adjustments should still fall within the scope of the present disclosure without affecting the efficacy and the achievable purpose of the present disclosure. In addition, the terms "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the terms is not to be construed as a scope of the present invention.

The embodiment of the application provides an automatic storage system of a solar battery assembly, which comprises a box body, wherein a storage area for storing the battery assembly and a conveying area for automatically conveying the battery assembly are formed inside the box body, as shown in fig. 1. The storage area is internally provided with a storage component used for storing the CIGS solar cell, and the conveying area is internally provided with a conveying component used for finishing the warehousing and ex-warehouse of the CIGS solar cell between the outside and the storage area. The CIGS solar cell enters from the inlet of the box body, is positioned and fixed by the conveying component and is lifted to the height corresponding to the specified storage position, and then is sent to the specified storage position in the storage component. The conveying component comprises a vertical conveying device, a saddle assembly and a horizontal conveying device, the CIGS solar cell received from the outside can be automatically stored in the storage rack through the conveying component, and meanwhile, the CIGS solar cell in the storage rack can be taken out and conveyed to the outside.

As shown in fig. 1, the main frame of the box body is formed by welding profile steels, and includes a storage part main frame 102 and an adjacent conveying part main frame 103, and the main frame is provided with a dust-proof window 104 by a fastener, and the dust-proof window is composed of organic glass and sealing rubber.

As shown in fig. 2, the storage section includes a plurality of storage positions 1022 for storing ink cartridges arranged in a height direction, each storage position is composed of two opposite rows of guide rollers 1021, and the guide rollers 1021 are mounted on the storage section main body frame 102 with fasteners. The guide wheel body is composed of a steel skeleton, and polyurethane hanging glue is coated outside the guide wheel body to play a role in guiding and supporting the stone ink box. As shown in fig. 3 of the structure of the cartridge 5, a sinking body is disposed at the bottom end of the graphite cartridge body 501, the width of the sinking body 502 is equal to the distance between two rows of guide wheels, when the bottom end of the cartridge is disposed on the guide wheels, two side walls of the sinking body contact the inner sides of the two rows of guide wheels, thereby positioning the cartridge.

As shown in fig. 4 to 6, the main frame of the conveying part comprises vertical support bars 1031 at four corners of the conveying area, a top horizontal frame 1032 is provided at the top for connecting the adjacent vertical support bars 1031, a bottom horizontal frame 1033 is provided at the bottom for connecting the adjacent vertical support bars, the bottom horizontal frame comprises two longitudinal bottom bars 10331 and two transverse bottom bars 10332, and two bottom transverse connecting rods 10333 and one bottom bearing connecting rod 10334 are provided between the two longitudinal bottom bars.

The vertical conveying device 2 includes a vertical driving motor 201, a main transmission shaft 202, two secondary transmission shafts 203, and four vertical conveyor belts 204 located at four corners. The vertical driving motor 201 is transversely disposed on the bottom bearing connecting rod 10334, the main transmission shaft 202 is longitudinally disposed on the two bottom transverse connecting rods 10333 through the main transmission shaft seat 2021, and the two secondary transmission shafts 203 are transversely disposed on two ends of the bottom horizontal frame 1033 through the secondary transmission shaft seats 2033. Wherein, the vertical driving motor 201 drives the main transmission shaft 202 to rotate through the main commutator 2022, and the main commutator 2022 is arranged on the bottom bearing connecting rod 10334 through the main bearing seat 2023; the main drive shaft 202 drives the two secondary drive shafts 203 to rotate synchronously via corresponding secondary commutators 2031, the secondary commutators 2031 are provided on secondary bearing blocks 2032, and the secondary drive shafts 203 are axially rotatably connected to the bottom horizontal frame 1033 at four corners. The smoothness of the vertical lift can be improved by the design of the main bearing housing 2023 and the secondary bearing housing 234.

The both ends of secondary drive shaft 203 are equipped with the downside band pulley 2041 that is used for fixing and drive vertical conveyer belt 22, are equipped with the upside band pulley 2042 that corresponds with the downside band pulley is vertical at the top of vertical support bar, and the both ends of vertical conveyer belt 204 are established respectively on upside band pulley 2042 and downside band pulley 2041. During driving, the vertical driving motor 201 drives the main transmission shaft 202 to rotate through the main commutator 2022, two ends of the main transmission shaft 202 respectively drive the two parallel secondary transmission shafts 203 to synchronously rotate through the secondary commutators 2031, two ends of the secondary transmission shafts 203 drive the corresponding lower side belt wheels 2041 to move, and power is transmitted to the upper side belt wheels 2042 from the lower side belt wheels 2041, so that synchronous up-and-down transmission of the four vertical transmission belts 204 at four corners is realized.

As shown in fig. 7, the pallet assembly 3 includes two longitudinal pallets 301 and a plurality of pallet transverse connecting rods 302, wherein the two longitudinal pallets 301 are used for supporting the graphite box, the plurality of pallet transverse connecting rods 302 are disposed below the longitudinal pallets 301 through the pallet vertical connecting rods 303, that is, the top ends of the pallet vertical connecting rods 303 are fixedly connected with the bottom ends of the longitudinal pallets 301, and the bottom ends of the pallet vertical connecting rods 301 are connected with the end portions of the pallet transverse connecting rods 302.

As shown in fig. 8, the pallet fixing connector 304 is disposed on the outer side of each of the two ends of each of the longitudinal support rods 301, and the pallet fixing connector 304 includes a pallet fixing member 3041 and a belt fixing member 3042, the pallet fixing member 3041 includes three fixing units 30411 stacked up and down, the fixing units 30411 are housings with two open ends, the three fixing units 30411 are vertically provided with corresponding through holes, and the fixing unit fasteners 30412 penetrate through the through holes of the three fixing units to form an integral structure, for example, are connected with the fixing unit fasteners 30412 through screws. The top end of the fixing unit fastener 30412 is fixedly connected to the bottom end of the belt fixing member 3042, which includes two fixing plates respectively disposed above and below the fixing unit 30411, and the fixing plates include an inner fixing plate 3043 and an outer fixing plate 3044 vertically disposed to compress the vertical conveying belt 204. The end of the inner fixing plate 3043 is fixedly connected to the end of the fixing unit 30411, and the outer fixing plate 3044 is protruded from the outside of the pallet fixing part 3041, so that the clamped portion of the vertical conveyor belt 204 is not ejected out of the fixing unit 30411, and the vertical conveyor belt 204 is kept straight. Bolt holes are formed in the side surfaces of the inner fixing plate 3043 and the outer fixing plate 3044, through holes for screws to pass through are also formed in the corresponding positions of the vertical conveyor belt 204 where the vertical conveyor belt passes through the fixing plate, and the inner fixing plate 3043, the outer fixing plate 3044 and the vertical conveyor belt 204 are fixedly connected through the screws passing through the bolt holes, so that the vertical conveyor belt is fixedly connected with the fixing plate.

On the side of the centrally located fixing unit 30411 facing away from the vertical conveyor belt 204, is fixedly connected via a guide connecting rod 3045 to a guide fitting 305, which guide fitting 305 has an outwardly projecting portion for cooperation with a corresponding guide rail pair 306. As shown in fig. 4, the pair of guide rails 306 is vertically disposed, two ends of the pair of guide rails are respectively and fixedly connected with the top horizontal frame 1032 and the bottom horizontal frame 1033, and the outward protruding portion of the guiding fitting piece is clamped into the pair of guide rails 306, so that the deviation of the pallet assembly in the horizontal direction can be limited, and the guiding function of vertical movement is achieved, so as to ensure the precision of vertical movement and the stability of movement.

As shown in fig. 7, 9 and 10, the horizontal transfer device 4 is provided on the pallet assembly 3, and includes a horizontal transfer assembly 401, a pusher assembly 402 and a gripper assembly 403. The horizontal conveying assembly 401 comprises a horizontal driving motor 4011, a horizontal conveying belt 4012, a linear bearing mechanism and a drag chain 4013, wherein the horizontal driving motor 4011 is fixed at one end of the longitudinal supporting rod 301, the horizontal conveying belt 4012 is fixedly mounted on the supporting platform transverse connecting rod 302 through the linear bearing mechanism, and the horizontal conveying belt 4012 is driven by the horizontal driving motor 4011 to realize horizontal transmission.

An operation table 404 is fixedly arranged on the upper side belt body of the horizontal conveyor belt 4012, and a push plate assembly 402 and a clamping jaw assembly 403 are respectively arranged on two sides of the operation table 404. The console 404 includes a horizontal fixing plate 4041 and a fixing table 4042 disposed on the horizontal fixing plate, and the fixing table 4042 is provided with corresponding circuit control components therein. The surface of the horizontal fixing plate 4041 is provided with a threaded hole, the horizontal conveyor belt 4012 is also provided with a corresponding hole at the horizontal fixing plate 4041, and the horizontal fixing plate 4041 can be tightly fixed on the horizontal conveyor belt by passing a bolt through the hole on the horizontal conveyor belt 4012 and the threaded hole on the horizontal fixing plate 4041.

Fixed station 4042 is fixed to be located horizontal fixing plate 4041, and one side of fixed station 4042 is equipped with push pedal subassembly 402, and the opposite side of fixed station is equipped with clamping jaw subassembly 403, and the concrete structure is as follows:

the push plate assembly 402 comprises a push plate lifting oil cylinder 4021 and a push plate 4022, wherein the side wall of the push plate lifting oil cylinder 4021 is fixedly connected with the side walls of a horizontal fixing plate 4041 and a fixing table 4042, the movable end of the push plate lifting oil cylinder 4021 is two synchronous push plate piston rods 4023, the top of each push plate piston rod 4023 is fixedly connected with the bottom end of the corresponding push plate fixing table 4024, and the top end of the corresponding push plate fixing table 4024 is provided with a push plate 4022 of which the surface is vertically arranged and faces the moving direction of the stone ink box. When the push plate piston rod 4023 is in a low position, the top end of the push plate 4022 is lower than the longitudinal support rod 301, so that the ink cartridge can be pushed onto the longitudinal support rod 301 during storage. When the push plate piston rod 4023 is in a high position, the push plate 4022 is higher than the longitudinal support rod 301, and the plate surface of the push plate 4022 can be in contact with the graphite box arranged on the longitudinal support rod 301, so that the push plate 4022 can push the graphite box.

The jaw assembly 403 includes a jaw lift cylinder 4031, a jaw adjustment cylinder 4032, a jaw attachment member 4033, and an air jaw 4034. The jaw attachment 4033 includes an upper horizontal plate 40331, a side plate 40332, and a lower horizontal plate 40333. The side wall of the clamping jaw lifting oil cylinder 4031 is fixedly connected with the side walls of the horizontal fixing plate 4041 and the fixing table 4042, the movable end of the clamping jaw lifting oil cylinder 4031 is provided with two synchronous clamping jaw piston rods 40311, the top of each clamping jaw piston rod 40311 is fixedly connected with the bottom end of the upper horizontal plate 40331, the side face of the upper horizontal plate 40331 is fixedly connected with the side plate 40332, the bottom end of the side plate 40332 is provided with a lower horizontal plate 40333, the lower horizontal plate 40333 is provided with a clamping jaw adjusting cylinder 4032, and the movable end of the clamping jaw adjusting cylinder 4032 is connected with the air jaw 4034. The gas claw 4034 is an outsourcing part, the beginning of which is provided with a movable upper clamping jaw and a movable lower clamping jaw, the upper clamping head 40341 of the upper clamping jaw and the lower clamping head 40342 of the lower clamping jaw are horizontally arranged and are mutually opposite, so that the clamping and the retraction actions can be realized, and the stone ink box can be clamped. Polyurethane layers are arranged on the lower surface of the upper chuck 40341 and the upper surface of the lower chuck 40342, so that the ink cartridge can be effectively protected.

The inner sides of the two longitudinal support rods 301 are respectively provided with a bearing wheel 3011 which is arranged horizontally in the axial direction, and the distance between the two rows of bearing wheels is equal to the distance between the two rows of guide wheels 1021 in the storage position. The rolling direction of the bearing wheel 3011 is the same as the conveying direction of the stone ink box, and the bearing wheel is composed of a polyurethane rubber wheel with a bearing framework to cooperate with a conveying component to convey the copper indium gallium selenide solar cell, so that the vibration in the conveying process is avoided.

The top of the longitudinal support rod is provided with a lateral guide wheel 3012 which is vertically arranged in the axial direction, the rolling direction of the lateral guide wheel 3012 is consistent with the conveying direction of the graphite box, the lateral guide wheel 3012 is composed of a polyurethane rubber wheel with a bearing framework, the polyurethane rubber wheel is matched with a conveying component to convey the copper indium gallium selenide solar cell and guide the graphite box, and lateral vibration of the copper indium gallium selenide solar cell in the conveying process is absorbed by polyurethane.

When the clamping jaw piston rod 40311 is in the low position, the height of the upper horizontal plate 40331 is lower than that of the longitudinal support rod 301, so that the whole clamping jaw assembly 403 is ensured to be lower than the longitudinal support rod 301, and the ink cartridge can be conveniently pushed onto the longitudinal support rod 301 during storage. When the clamping jaw piston rod 40311 is in a high position, the height of the gas claw 4034 can be aligned with the graphite box, so that the graphite box can be taken out.

The conveying method of the horizontal conveying device comprises the following steps:

for the case of pushing the graphite box to the storage location, the steps are as follows:

the height of a piston rod of the push plate is adjusted through the push plate lifting oil cylinder, so that the height of the push plate is matched with the height of the graphite box;

horizontal drive motor drive horizontal conveyor's the upward side area body inward movement, horizontal conveyor drives operation panel and push pedal inward movement, and the push pedal promotes the graphite box and moves towards storage bit direction. When the graphite box is pushed to the storage position by the push plate, the horizontal driving motor drives the upper side belt body of the horizontal conveying belt to move outwards, and drives the operating platform and the push plate to return to the initial position of the outer side;

adjusting the height of the piston rod of the push plate to an initial position to enable the height of the push plate to be lower than that of the longitudinal support rod;

for the case of clamping the graphite box from the storage position to the longitudinal support rod, the steps are as follows:

the height of a piston rod of the clamping jaw is adjusted through the clamping jaw lifting oil cylinder, so that the height of the clamping jaw is matched with that of the graphite box;

before clamping the graphite box, adjusting the air cylinder to enable the distance between the upper and lower grabbing heads to be slightly larger than the thickness of the graphite box, and driving the horizontal conveyor belt to transmit by the horizontal driving motor so as to drive the operating table and the clamping jaws to move towards the graphite box;

when the clamping jaw moves to the position where the graphite box can be clamped, namely when the lower surface of the upper clamping head and the upper surface of the lower clamping head are opposite to the edge of the graphite box and are clamped, the cylinder piston rod of the adjusting cylinder retracts, the upper clamping head naturally falls on the upper surface of the graphite box by gravity, and meanwhile, the air claw 4034 acts, the upper and lower claw heads are tightened, so that the graphite box is clamped. At the moment, the horizontal driving motor drives the horizontal conveying belt to drive the operating platform and the clamping jaws to move outwards, and the clamping jaws clamp the stone ink box and slide to the longitudinal support rod along the bearing wheels under the guide of the lateral guide wheels. When the graphite box completely moves to the longitudinal support rod, the cylinder is adjusted again to enable the distance between the upper and lower grabbing heads to be slightly larger than the thickness of the graphite box, so that the clamping jaw is loosened, and the clamping jaw is continuously withdrawn to the outer side of the graphite box;

and adjusting the height of the clamping jaw lifting oil cylinder to the initial position to enable the height of the clamping jaw assembly to be lower than that of the longitudinal support rod.

The box body is a sealed box body, the side of the box body far away from the storage area is a taking and placing side wall 101, as shown in fig. 11 and 12, a taking and placing opening 1011 with the size matched with that of the graphite box is arranged on the taking and placing side wall 101, and a gate 1012 is arranged at the taking and placing opening 1011. The gate 1012 is disposed inside the pick-and-place side wall, vertical guide rails 1013 are disposed on two sides of the pick-and-place side wall, and two ends of the gate 1012 are in sliding contact with the two vertical guide rails 1013, respectively. The taking and placing side wall 101 is provided with a vertically arranged telescopic cylinder 1014 and a control element for controlling the telescopic cylinder 1014, a piston rod of the telescopic cylinder is connected with one end of a gate connecting rod 1015, and the other end of the gate connecting rod 1015 is fixedly connected with a gate 1012. The pick-and-place side wall 101 is further provided with a control element for controlling the telescopic cylinder 1014, and the control element can control the telescopic cylinder 1014 to extend and retract, thereby controlling the automatic switch of the gate 1012.

A horizontally arranged side wall supporting rod 1016 is arranged on the outer side of the taking and placing side wall 101, two ends of the side wall supporting rod 1016 are fixed on the taking and placing side wall 101, and two outer side bearing wheels 1017 and two outer side guide wheels 1018 are arranged on the side wall supporting rod 1016. Wherein, two outsides bear the axial of wheel 1017 and be the level setting, and the roll direction that the outside bore the wheel 1017 is unanimous with the direction of delivery of stone ink horn, and two outsides bear the width matching of wheel 1017's interval and graphite box, when putting into the stone ink horn, can take the graphite box on the outside bears the wheel 1017, conveniently to putting into of graphite box. The outer lateral guide wheels 1018 are vertically arranged in the axial direction, the rolling direction of the outer lateral guide wheels 1018 is consistent with the conveying direction of the graphite box, the distance between the two outer lateral guide wheels 1018 is matched with the width of the graphite box, and the graphite box can be accurately placed into a specified position.

On the top wall of the box body at the top of the conveying area, a blower filtering unit 105 with micro-positive pressure is arranged.

The battery pack is sensitive to impurities, the storage of the battery pack has certain cleanliness requirement on the environment, and measures should be taken to prevent dust during storage operation.

This embodiment has adopted fan filter equipment and the gate device that has used the roof, and fan filter equipment guarantees the inside vacuum state of box, and the gate device guarantees that storage tank can in time the switching as required, makes the inside air of storage tank reach clean requirement under combined action between them.

The device can guarantee the precision and the safety requirement, receive the battery assembly from the outside and store the battery assembly into the storage rack, and simultaneously can take out the CIGS solar battery in the storage rack and convey the CIGS solar battery to the outside. The automatic access mode of the CIGS solar cell graphite box assembly can greatly improve the production efficiency of the whole production line and lays a foundation for further development of the future development of the CIGS thin-film solar cell industry in China.

The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.

Claims (10)

1. An automatic storage system for solar modules, comprising:

the box body is internally provided with a storage area for storing the battery pack and a conveying area for realizing automatic conveying of the battery pack;

the storage component is arranged at the storage area and comprises a plurality of storage positions which are arranged along the height direction and used for placing the graphite boxes, and the graphite boxes are used for carrying the solar cell modules;

the conveying part is arranged at the conveying area and comprises a vertical conveying device, a supporting platform assembly and a horizontal conveying device, wherein the vertical conveying device is used for realizing the vertical lifting of the supporting platform assembly, the supporting platform assembly is provided with two vertical supporting rods for supporting the stone ink box, the horizontal conveying device is arranged on the supporting platform assembly, and the horizontal conveying device comprises a clamping jaw assembly for pushing the graphite box into the storage position and a pushing plate assembly for pushing the graphite box into the storage position and a clamping jaw assembly for taking the graphite box out of the storage position.

2. The automatic solar module storage system of claim 1, wherein the vertical transport device further comprises:

drive arrangement, drive arrangement include driving motor, by driving motor driven final drive shaft and two secondary drive shafts that are parallel to each other, every secondary drive shaft's both sides all are equipped with vertical conveyer belt, one side of vertical conveyer belt with saddle subassembly fixed connection, final drive shaft drives two simultaneously secondary drive shaft's rotation is through driving vertical conveyer belt's motion is realized the conveying from top to bottom of saddle subassembly.

3. The automatic solar module storage system of claim 2, wherein the drive motor drives the main drive shaft through a main commutator.

4. The automatic solar module storage system of claim 3, wherein two of said secondary shafts are connected to said main shaft at respective ends of said main shaft by said commutator.

5. The automatic solar module storage system of claim 2, wherein the secondary transmission shaft is provided at both ends thereof with lower pulleys, and the movement of the vertical conveyor belt is driven by the lower pulleys.

6. The automatic solar module storage system of claim 1, wherein the horizontal transport device further comprises: and the push plate component and the clamping jaw component are fixedly arranged on the horizontal conveyor belt through an operating platform.

7. The automatic solar cell module storage system of claim 6, wherein the operating platform comprises a horizontal fixing plate arranged on the horizontal conveyor belt, the push plate assembly is arranged on one side of the horizontal fixing plate, and the clamping jaw assembly is arranged on the other side of the horizontal fixing plate.

8. The automatic solar cell module storage system according to claim 1, 6 or 7, wherein the push plate module comprises a push plate lifting cylinder, a push plate is arranged at the end part of a piston rod of the push plate lifting cylinder, and when the push plate is in a low position, the topmost end of the push plate module is lower than the longitudinal support rod; when the push plate is in a high position, at least part of the push plate is higher than the longitudinal support rod.

9. The automatic storage system of claim 1, wherein the box is a sealed box, the box is a side wall of the box away from the storage area, the side wall of the box is provided with a pick-and-place opening, the size of the pick-and-place opening is matched with that of the graphite box, the pick-and-place opening is provided with a gate, and the top end of the box is provided with a fan filter unit.

10. The automatic storage system of claim 9, wherein the gate is disposed inside the pick-and-place side wall, the gate is opened and closed in a manner of moving up and down along the pick-and-place side wall, the pick-and-place side wall is provided with a vertically disposed telescopic cylinder and a control element for controlling the telescopic cylinder, a piston rod of the telescopic cylinder is fixedly connected to the gate, and the telescopic cylinder is controlled to extend and retract by the control element, so as to control the automatic opening and closing of the gate.

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