Disclosure of Invention
The technical problem to be solved by the invention is as follows: in order to overcome the defects of the prior art, the environment-friendly sand blasting machine with the anti-blocking function for shipbuilding is provided.
The technical scheme adopted by the invention for solving the technical problems is as follows: the environment-friendly sand blasting machine comprises a main body, a support, a power device, a material conveying pipe and a spray gun, wherein the main body is cylindrical, the support is arranged at the bottom of the main body, the power device is connected with the bottom end of the main body, the spray gun is connected with the power device through the material conveying pipe, the environment-friendly sand blasting machine further comprises a screening mechanism and a dust removing mechanism, the screening mechanism is arranged inside the main body, the dust removing mechanism is arranged on the main body, and the dust removing mechanism is connected with the spray gun;
the screening mechanism comprises a supporting rod, a driving component, a mounting bearing, a driving shaft, a screen mesh, a protective ring, a lifting sleeve, a mounting rod, two brushes and two connecting components, wherein the supporting rod is vertical to the axis of the main body, the supporting rod is fixed inside the top end of the main body, the driving shaft is coaxially arranged with the main body, the top end of the driving shaft is connected with the middle part of the supporting rod through the mounting bearing, the screen mesh is vertical to the driving shaft, the bottom end of the driving shaft is fixedly connected with the screen mesh, the protective ring is coaxially arranged with the driving shaft, the protective ring is arranged on the periphery of the screen mesh, the driving component is arranged on the supporting rod, the driving component is connected with the driving shaft, the driving shaft penetrates through the lifting sleeve, the mounting rod is vertical to the driving pump, the middle part of the mounting rod is fixedly connected with the lifting, the two connecting assemblies are arranged on the supporting rod and are symmetrically arranged relative to the axis of the main body, and the two connecting assemblies are connected with the mounting rod;
dust removal mechanism includes storage box, filter screen, aspiration pump, exhaust tube, absorption cylinder and rubber circle, storage box and main part fixed connection, the top fixed connection of aspiration pump and storage box, the inside intercommunication of aspiration pump and storage box, absorption cylinder and the coaxial setting of spray gun, the absorption cylinder is passed to the spray gun, the internal diameter of absorption cylinder is greater than the diameter of spray gun, the one end and the fixed and sealing connection of spray gun that are close to the conveying pipeline of absorption cylinder, the absorption cylinder passes through exhaust tube and storage box intercommunication, rubber circle circumference sets up on the inner wall all around of the one end of keeping away from the conveying pipeline of absorption cylinder, the filter screen sets up the inside at the storage box, the inner wall sealing connection of filter screen and storage box, the filter screen sets up between exhaust tube and aspiration pump.
Preferably, in order to improve the automation degree of the sand blasting machine, the main body is provided with a control box, the control box is provided with a display screen and at least two control keys, the control box is internally provided with a PLC, and the display screen and the control keys are electrically connected with the PLC.
Preferably, in order to provide power for the driving shaft, the driving assembly comprises a motor, a first gear and a second gear, the first gear is mounted on the driving shaft, the motor is fixedly connected with the supporting rod, the motor is in transmission connection with the second gear, and the first gear is meshed with the second gear.
As preferred, in order to improve the stability of installation pole, coupling assembling includes fixed sleeve, connecting rod and spring, the connecting rod is parallel with the axis of main part, the one end and the installation pole fixed connection of connecting rod, the connecting rod passes fixed sleeve, fixed sleeve and connecting rod sliding connection, fixed sleeve and bracing piece fixed connection, the spring housing is established on the connecting rod, fixed sleeve passes through spring and installation pole fixed connection, the spring is in compression state.
Preferably, in order to improve the connection stability of the connecting rod and the fixing sleeve, a limiting block is arranged at one end of the connecting rod, which is far away from the mounting rod.
Preferably, in order to prolong the service life of the main body, the inner wall of the main body is coated with an anticorrosive coating.
Preferably, in order to prolong the service life of the storage box, the storage box is made of stainless steel.
Preferably, in order to improve the definition of the display screen, the display screen is a liquid crystal display screen.
Preferably, in order to improve the sensitivity of the control key, the control key is a touch key.
Preferably, in order to reduce the probability of the abrasive adhering to the inner wall of the main body, the two ends of the side of the screen far away from the support rod are provided with stirring rods.
The environment-friendly sand blasting machine with the anti-blocking function for the shipbuilding has the advantages that the screening mechanism can screen out impurities in the grinding materials, and reduces the probability of blocking the sand blasting machine by the impurities.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
As shown in fig. 1-2, an environment-friendly sand blasting machine with an anti-blocking function for shipbuilding comprises a main body 1, a support 8, a power device 6, a material conveying pipe 7 and a spray gun 5, wherein the main body 1 is cylindrical, the support 8 is arranged at the bottom of the main body 1, the power device 6 is connected with the bottom end of the main body 1, the spray gun 5 is connected with the power device 6 through the material conveying pipe 7, the environment-friendly sand blasting machine further comprises a screening mechanism and a dust removing mechanism, the screening mechanism is arranged inside the main body 1, the dust removing mechanism is arranged on the main body 1, and the dust removing mechanism is connected with the spray gun 5;
impurities in the grinding materials can be screened out through the screening mechanism, the probability that the sand blasting machine is blocked by the impurities is reduced, dust generated during the work of the sand blasting machine is reduced through the dust removal mechanism, and the environmental protection performance of the sand blasting machine is improved;
as shown in fig. 3, the screening mechanism includes a support rod 10, a driving assembly, a mounting bearing 13, a driving shaft 22, a screen 14, a guard ring 11, a lifting sleeve 23, a mounting rod 12, two brushes 21 and two connecting assemblies, wherein the support rod 10 is perpendicular to the axis of the main body 1, the support rod 10 is fixed inside the top end of the main body 1, the driving shaft 22 is coaxially arranged with the main body 1, the top end of the driving shaft 22 is connected with the middle part of the support rod 10 through the mounting bearing 13, the screen 14 is perpendicular to the driving shaft 22, the bottom end of the driving shaft 22 is fixedly connected with the screen 14, the guard ring 11 is coaxially arranged with the driving shaft 22, the guard ring 11 is arranged on the periphery of the screen 14, the driving assembly is arranged on the support rod 10, the driving assembly is connected with the driving shaft 22, the driving shaft 22 passes through the lifting sleeve 23, the mounting, the middle part of the mounting rod 12 is fixedly connected with a lifting sleeve 23, two brushes 21 are arranged on one side of the mounting rod 12 close to the screen 14, two connecting components are arranged on the supporting rod 10, the two connecting components are symmetrically arranged relative to the axis of the main body 1, and the two connecting components are connected with the mounting rod 12;
an operator places abrasive materials on the screen 14, the probability that the abrasive materials fall from the periphery of the screen 14 is reduced under the protection effect of the protection ring 11, under the supporting effect of the support rod 10, the firmness of connection between the screen 14 and the support rod 10 is improved through the mounting bearing 13 and the drive shaft 22, under the connection effect of the lifting sleeve 23 and the drive shaft 22, the stability of the mounting rod 12 is improved, meanwhile, the mounting rod 12 is connected with the support rod 10 through the connecting component, the probability that the mounting rod 12 rotates along with the screen 14 is reduced, power is provided through the drive component, the screen 14 is driven to rotate through the drive shaft 22, the brush 21 cannot rotate under the effect of the connecting component, the abrasive materials on the screen 14 are swept through the brush 21, the abrasive materials are screened through the screen 14, the quantity of impurities in the abrasive materials is reduced, the probability of blockage of a sand blasting machine is reduced, and meanwhile, the mounting rod 12 is driven to move towards the direction close to the, the brush 21 is tightly abutted against the screen 14, so that the gap between the brush 21 and the screen 14 is reduced, the cleaning effect of the brush 21 on the screen 14 is improved, and the probability of blockage of the screen 14 is reduced;
as shown in fig. 4, the dust removing mechanism comprises a storage tank 9, a filter screen 24, an air suction pump 2, an air suction pipe 3, an absorption cylinder 4 and a rubber ring 25, the storage tank 9 is fixedly connected with the main body 1, the air pump 2 is fixedly connected with the top end of the storage tank 9, the air pump 2 is communicated with the inside of the storage tank 9, the absorption cylinder 4 is coaxially arranged with the spray gun 5, the spray gun 5 penetrates through the absorption cylinder 4, the inner diameter of the absorption cylinder 4 is larger than the diameter of the spray gun 5, one end of the absorption cylinder 4 close to the material conveying pipe 7 is fixedly and hermetically connected with the spray gun 5, the absorption cylinder 4 is communicated with the storage box 9 through the air exhaust pipe 3, the rubber ring 25 is circumferentially arranged on the inner wall of the periphery of one end of the absorption cylinder 4 far away from the material conveying pipe 7, the filter screen 24 is arranged inside the storage tank 9, the filter screen 24 is connected with the inner wall of the storage tank 9 in a sealing way, and the filter screen 24 is arranged between the air suction pipe 3 and the air suction pump 2;
the air in the storage box 9 is pumped out by the power provided by the air pump 2, so that the air pressure in the storage box 9 is reduced, the absorption tube 4 generates suction force through the air pumping tube 3 under the action of the air pressure, the abrasive floating in the air is absorbed through the absorption tube 4, then the abrasive is sent into the storage box 9 through the material conveying tube 3, the environmental protection performance of the sand blasting machine is improved, meanwhile, the probability of the abrasive entering the air pumping tube 2 is reduced under the filtering action of the filter screen 24, the probability of blockage of the air pumping tube 2 is reduced, then the abrasive collected in the storage box 9 is recycled, the production cost of the sand blasting machine is reduced, when the air pumping tube 2 works, the rubber ring 25 deforms under the action of the air pressure, so that the abrasive can be sucked into the absorption tube 4, when the air pumping tube 2 stops running, the rubber ring 25 is reset under the action of the elasticity of the rubber ring 25, the sealing between the absorption cylinder 4 and the spray gun 5 is realized by the rubber ring 25, and the probability that the abrasive falls from the inside of the absorption cylinder 4 is reduced.
Preferably, in order to improve the automation degree of the sand blasting machine, a control box is arranged on the main body 1, a display screen and at least two control keys are arranged on the control box, a PLC is arranged in the control box, and the display screen and the control keys are electrically connected with the PLC;
the PLC is a programmable logic controller, it adopts a kind of programmable memory, it is used for its internal storage program, carry out the instruction facing to user of logical operation, sequence control, timing, count and arithmetic operation, etc., and input/output control various kinds of machinery or production process through the digital or analog type, it is a computer specially used for industrial control in essence, its hardware structure is basically the same as microcomputer, generally used for the processing of the data and receipt and output of the instruction, used for realizing the central control, the operating personnel sends the control signal to PLC through the control key, then control the sand-blasting machine to run through PLC, can reveal the working condition of the sand-blasting machine through the display screen at the same time, have improved the automaticity of the sand-blasting machine.
As shown in fig. 3, the driving assembly comprises a motor 18, a first gear 17 and a second gear 19, the first gear 17 is mounted on a driving shaft 22, the motor 18 is fixedly connected with the supporting rod 10, the motor 18 is in transmission connection with the second gear 19, and the first gear 17 is meshed with the second gear 19;
the second gear 19 is driven by the motor 18 to rotate, and the driving shaft 22 is driven to rotate by the second gear 19 under the transmission action of the first gear 17.
As shown in fig. 3, the connecting assembly includes a fixing sleeve 15, a connecting rod 20 and a spring 16, the connecting rod 20 is parallel to the axis of the main body 1, one end of the connecting rod 20 is fixedly connected to the mounting rod 12, the connecting rod 20 passes through the fixing sleeve 15, the fixing sleeve 15 is slidably connected to the connecting rod 20, the fixing sleeve 15 is fixedly connected to the supporting rod 10, the spring 16 is sleeved on the connecting rod 20, the fixing sleeve 15 is fixedly connected to the mounting rod 12 through the spring 16, and the spring 16 is in a compressed state;
under the supporting action of the supporting rod 10, the stability of the connecting rod 20 is improved through the fixing sleeve 15, under the connecting action of the connecting rod 20, the stability of the mounting rod 12 is improved, meanwhile, the spring 16 pushes the mounting rod 12 box to move in the direction close to the screen 14, the brush 21 is tightly abutted against the screen 14, the cleaning effect of the brush 21 on the screen 14 is improved, and the probability of blockage of the screen 14 is reduced.
Preferably, in order to improve the stability of the connection between the connecting rod 20 and the fixing sleeve 15, a limiting block is arranged at one end of the connecting rod 20 far away from the mounting rod 12;
through the limiting effect of the limiting block, the probability that the connecting rod 20 falls off from the inside of the fixed sleeve 15 is reduced, and the stability of connection between the connecting rod 20 and the fixed sleeve 15 is improved.
Preferably, in order to prolong the service life of the main body 1, the inner wall of the main body 1 is coated with an anticorrosive coating;
the corrosion speed of the main body 1 is slowed down through the anti-corrosion coating, and the service life of the main body 1 is prolonged.
Preferably, in order to prolong the service life of the storage box 9, the storage box 9 is made of stainless steel;
the stainless steel has better corrosion resistance, so that the corrosion speed of the storage tank 9 is reduced, and the service life of the storage tank 9 is prolonged.
Preferably, in order to improve the definition of the display screen, the display screen is a liquid crystal display screen.
Preferably, in order to improve the sensitivity of the control key, the control key is a touch key.
Preferably, in order to reduce the probability of the abrasive adhering to the inner wall of the main body 1, stirring rods are arranged at two ends of one side of the screen 14 far away from the supporting rod 10;
the abrasive adhered to the inner wall of the main body 1 can be scraped off by the stirring rod, so that the probability of the abrasive being blocked in the main body 1 is reduced.
An operator places abrasive on the screen 14, power is supplied through the driving assembly, the screen 14 is driven to rotate through the driving shaft 22, the brush 21 cannot rotate under the action of the connecting assembly, the abrasive on the screen 14 is swept through the brush 21, the abrasive is screened through the screen 14, the amount of impurities in the abrasive is reduced, the probability of blockage of the sand blasting machine is reduced, power is supplied through the air suction pump 2, air in the storage box 9 is pumped out, air pressure in the storage box 9 is reduced, suction force is generated at the position of the absorption cylinder 4 through the air suction pipe 3 under the action of the air pressure, the abrasive floating in the air is absorbed through the absorption cylinder 4, and then the abrasive is sent into the storage box 9 through the material conveying pipe 3, so that the environment-friendly performance of the sand blasting machine is improved.
Compared with the prior art, this an environment-friendly sand blasting machine for shipbuilding has anti-blocking function, can screen the impurity in the abrasive material through screening mechanism, the probability that impurity will sand blasting machine jam has been reduced, compared with current screening mechanism, this screening mechanism can make brush 21 and screen cloth 24 closely support through coupling assembling and lean on, the clean effect of brush 21 to screen cloth 24 has been improved, the probability that screen cloth 24 takes place to block up has been reduced, moreover, the dust that produces during operation of sand blasting machine has been reduced through dust removal mechanism, sand blasting machine's environmental protection performance has been improved, compare with current dust removal mechanism, this dust removal mechanism has realized the recycle of abrasive material, the manufacturing cost of sand blasting machine has been reduced.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.