CN110745572B - Isolator assembly production system - Google Patents
Isolator assembly production system Download PDFInfo
- Publication number
- CN110745572B CN110745572B CN201911045778.3A CN201911045778A CN110745572B CN 110745572 B CN110745572 B CN 110745572B CN 201911045778 A CN201911045778 A CN 201911045778A CN 110745572 B CN110745572 B CN 110745572B
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- frame
- isolating switch
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- assembly
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G63/00—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations
- B65G63/002—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations for articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25H—WORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
- B25H3/00—Storage means or arrangements for workshops facilitating access to, or handling of, work tools or instruments
- B25H3/04—Racks
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R27/00—Arrangements for measuring resistance, reactance, impedance, or electric characteristics derived therefrom
- G01R27/02—Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
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Abstract
The invention relates to an assembly production system of an isolating switch, which is characterized in that: the device comprises a part storage area, an isolating switch assembly area, an isolating switch detection area and an isolating switch finished product area; the part storage area, the isolating switch assembly area, the isolating switch detection area and the isolating switch finished product area are sequentially arranged in a production workshop; the isolating switch detection area is arranged on one side of the isolating switch assembly area, so that the isolating switch can be immediately detected after the isolating switch is assembled, a product with a problem can be found in time, readjustment and assembly can be quickly carried out, and the qualification rate of the product and the production efficiency of the product are improved; the isolating switch detection device can realize displacement in the vertical direction according to the height of an assembled product; the detection frame on the transverse frame realizes the stretching in the horizontal direction through the detection frame driving motor, the detection frame can be prevented from blocking the product conveying on the conveying table after the detection is finished, and the detection efficiency can be greatly improved by synchronously detecting a plurality of detection devices, so that the production efficiency is improved.
Description
Technical Field
The invention relates to the field of assembly production of isolating switches, in particular to an isolating switch assembly production system.
Background
The open type isolating switch is one of important equipment of a transformer substation, the reliability of the open type isolating switch has great significance for safe and stable operation of a power grid, however, the accidents of breakage of the post porcelain insulator often occur, and the reasons are mostly caused by poor quality of porcelain bottles, poor gluing of flanges, corrosion and the like. The damaged part comprises a pillar porcelain insulator fracture or a metal pipe hoop fracture of the conductive arm; therefore, it is necessary to analyze the failure reason of the isolating switch under the action of strong typhoon, optimize the structural performance of the insulator, and adopt corresponding wind-proof and disaster-reduction measures to ensure the reliable operation of the isolating switch under the action of the super strong typhoon.
In the assembly production of a general isolating switch, the detection process of the isolating switch has hysteresis in the assembly process, and the process state of detection while assembly is not realized, so that the production efficiency is low, particularly in the loop resistance detection of products, the work needs to be done again after the unqualified products are found, and a large amount of time is wasted.
Disclosure of Invention
The technical problem to be solved by the invention is to provide an isolating switch assembly production system, which can solve the problems that in general isolating switch assembly production, the detection process of an isolating switch is lagged, synchronous detection cannot be carried out after assembly is finished, and time is wasted due to rework when a product is unqualified, so that the production efficiency is low.
In order to solve the technical problems, the technical scheme of the invention is as follows: the utility model provides a isolator assembly production system which innovation point lies in: the device comprises a part storage area, an isolating switch assembly area, an isolating switch detection area and an isolating switch finished product area; the part storage area, the isolating switch assembly area, the isolating switch detection area and the isolating switch finished product area are sequentially arranged in a production workshop;
the part storage area comprises a part storage rack and a part box; the part boxes are provided with a plurality of parts which are sequentially arranged on the part storage rack, and parts for assembling the isolating switch are placed in the part boxes to realize uniform distribution management on the part storage rack;
the isolating switch assembly area comprises a part placing frame, an assembly table and a conveying table; the part placing frames and the assembly tables are provided with a plurality of parts, and each part placing frame and each assembly table form an assembly unit; a part box taken out from the part storage area is placed on the part placing frame; one side of the assembly table is provided with a manual isolating switch assembly; the conveying table is positioned on one side of the assembly table and penetrates through the whole isolating switch assembly area;
the isolating switch detection area is positioned on one side of the conveying table for separating the switch assembly area, and a plurality of isolating switch detection devices are arranged in the isolating switch detection area; the isolating switch detection device comprises a longitudinal frame, a transverse frame, a driving motor and a detection frame; the transverse frames are vertically arranged on the longitudinal frames and driven by a driving motor to move along the vertical direction, and extend to the upper part of the conveying table along the horizontal direction; the detection frame is arranged on the transverse frame and is driven by a motor to realize displacement in the horizontal direction;
the isolating switch finished product storage rack comprises a bottom frame, a supporting unit and an isolating switch mounting seat; the bottom frame is positioned on one side of the detection area of the isolating switch and is of a cross-shaped structure paved by channel steel; the supporting units are provided with a plurality of supporting units and are distributed on the bottom frame in an array manner; the isolating switch mounting seat is arranged on the supporting unit and provided with an assembling hole matched with the isolating switch.
Furthermore, rotating shafts are horizontally arranged at the top end and the bottom end of the longitudinal frame respectively, gears are arranged on the rotating shafts, and the gears of the rotating shafts at the top end and the bottom end of the longitudinal frame are connected in a winding manner through chains; a guide rail is arranged on the side edge of the longitudinal frame; the transverse frame is arranged on the chain through a connecting block, and a sliding block matched with the guide rail on the longitudinal frame is arranged on the transverse frame; the driving motor comprises a transverse frame lifting driving motor and a detection frame driving motor; the output end of the transverse frame lifting driving motor is connected to the rotating shaft at the bottom end of the longitudinal frame; the detection frame driving motor is arranged on the detection frame; the transverse frame is driven by a transverse frame lifting driving motor to reciprocate along the vertical direction through the matching of the guide rail and the sliding block.
Furthermore, two side edges of the transverse frame are provided with a detection frame guide rail, the transverse frame is respectively provided with a driving shaft at two ends of the transverse frame along the width direction, and two ends of the driving shaft are both provided with a rack driving wheel which is positioned below the detection frame guide rail; the driving shafts are provided with transmission gears which are connected through chains; a detection frame guide rail on the outer side of the transverse frame is matched with the detection frame, a rack is arranged on the detection frame, and the detection frame is arranged on a rack driving wheel at the end part of the driving shaft; the output end of the detection frame driving motor is connected to the driving shaft to drive the driving shaft to rotate, so that the rack driving wheel at the end part of the driving shaft is driven to rotate to drive the detection frame with the rack to reciprocate along the extension direction of the detection frame guide rail.
Furthermore, a pair of detection rods is arranged on the detection frame along the width direction of the detection frame, and a resistance detection module of the isolation switch detection frame is arranged on each detection rod.
The invention has the advantages that:
1) according to the invention, the isolating switch detection area is arranged on one side of the isolating switch assembly area, so that the isolating switch can be immediately detected after the isolating switch is assembled, a product with problems can be found in time, readjustment and assembly can be rapidly carried out, and the qualification rate of the product and the production efficiency of the product are improved.
2) The isolating switch detection device can realize displacement in the vertical direction according to the height of an assembled product; in addition, the detection frame on the transverse frame realizes the extension and retraction in the horizontal direction through the detection frame driving motor, the detection frame can be prevented from blocking the product conveying on the conveying table after the detection is finished, and the synchronous detection of a plurality of detection devices can greatly improve the detection efficiency and the production efficiency.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a schematic structural diagram of an assembly production system of a disconnecting switch according to the present invention.
Fig. 2 is a structural diagram of a disconnecting switch detection device of a disconnecting switch assembly production system of the invention.
Fig. 3 is a schematic structural diagram of a finished product storage rack of a disconnecting switch of the disconnecting switch assembly production system of the invention.
Fig. 4 is a partial schematic view of a finished disconnector storage rack of a disconnector assembly production system according to the invention.
Detailed Description
The following examples are presented to enable one of ordinary skill in the art to more fully understand the present invention and are not intended to limit the scope of the embodiments described herein.
An isolating switch assembly production system as shown in fig. 1 to 4 comprises a part storage area 1, an isolating switch assembly area 2, an isolating switch detection area 3 and an isolating switch finished product area 4; the part storage area 1, the isolating switch assembly area 2, the isolating switch detection area 3 and the isolating switch finished product area 4 are sequentially arranged in a production workshop.
The parts storage area 1 includes a parts storage rack 11 and a parts cassette 12; the part box 12 is provided with a plurality of parts which are sequentially arranged on the part storage rack 11, and parts for assembling the isolating switch are placed in the part box 12 to realize uniform distribution management on the part storage rack 11.
The isolating switch assembling area 2 comprises a part placing frame 21, an assembling table 22 and a conveying table 23; the part placing frames 21 and the assembly tables 22 are provided with a plurality of parts, and each part placing frame 21 and each assembly table 22 form an assembly unit; a part box 12 taken out from the part storage area 1 is placed on the part placing frame 21; one side of the assembly table 22 is provided with a manual isolating switch assembly; the conveying table 23 is located on one side of the mounting table 22 and extends through the entire disconnector mounting area 2.
The isolating switch detection area 3 is positioned on one side of the conveying table for separating the switch assembly areas, and the isolating switch detection area 3 is provided with a plurality of isolating switch detection devices; the isolating switch detection device comprises a longitudinal frame 31, a transverse frame 32, a driving motor 33 and a detection frame 34; the longitudinal frame 31 is provided with a plurality of frames and arranged along the extending direction of the conveying platform 23, the transverse frame 32 is vertically arranged on the longitudinal frame 31 and driven by a driving motor 33 to move along the vertical direction, and the transverse frame 32 extends to the upper part of the conveying platform 23 along the horizontal direction; the detection frame 34 is arranged on the transverse frame 32 and is driven by a motor to realize displacement in the horizontal direction; the detection frame 34 is provided with a pair of detection rods 35 along the width direction of the detection frame 34, and the detection rods 35 are provided with a disconnecting switch detection frame resistance detection module 36.
The top end and the bottom end of the longitudinal frame 31 are respectively and horizontally provided with a rotating shaft, the rotating shaft is provided with a gear, and the gears of the rotating shaft at the top end and the bottom end of the longitudinal frame are wound and connected through a chain; the side of the longitudinal frame 31 is provided with a guide rail; the transverse frame 32 is arranged on the chain through a connecting block, and a sliding block matched with the guide rail on the longitudinal frame 31 is arranged on the transverse frame 32; the driving motor 33 comprises a transverse frame lifting driving motor 331 and a detection frame driving motor 332; the output end of the transverse frame lifting driving motor 331 is connected to the rotating shaft at the bottom end of the longitudinal frame 31; the inspection frame driving motor 332 is disposed on the inspection frame 34; the traverse frame 32 reciprocates in the vertical direction by the cooperation of the guide rail and the slider under the drive of the traverse frame elevation drive motor 331.
The two sides of the transverse frame 32 are provided with a detection frame guide rail, the transverse frame 32 is respectively provided with a driving shaft at two ends of the transverse frame 32 along the width direction, and two ends of the driving shaft are both provided with a rack driving wheel 321, and the rack driving wheel 321 is positioned below the detection frame guide rail; the driving shafts are provided with transmission gears which are connected through chains; a detection frame guide rail on the outer side of the transverse frame 32 is matched with the detection frame 34, a rack is arranged on the detection frame 34, and the detection frame 34 is arranged on a rack driving wheel 321 at the end part of the driving shaft; the output end of the detection frame driving motor 332 is connected to the driving shaft to drive the driving shaft to rotate, so that the rack driving wheel 321 at the end of the driving shaft is driven to rotate to drive the detection frame with the rack to reciprocate along the extending direction of the detection frame guide rail.
The isolating switch finished product area 4 is provided with an isolating switch finished product storage rack, and the isolating switch finished product storage rack comprises a bottom frame 41, a supporting unit 42 and an isolating switch mounting seat 43; the underframe 41 is positioned at one side of the isolating switch detection area 3, and the underframe 41 is of a channel steel laid cross-shaped structure; the supporting units 42 are provided with a plurality of supporting units and distributed on the bottom frame 41 in an array; the isolator mount 43 is disposed on the supporting unit 42, and the isolator mount 43 is provided with an assembling hole matched with the isolator.
The working principle of the invention is as follows: according to the invention, the isolating switch is assembled along the production line direction of the production line, personnel take out the assembled parts from the part storage area, place the assembled parts on the part placing frame, then manually assemble the assembled parts on the assembling table of the isolating switch assembling area, place the assembled parts on the conveying table after the assembling is finished, and convey the assembled parts to the detection area for detection; a transverse frame lifting driving motor in the detection device drives a transverse frame to move along the vertical direction, the detection frame driving motor drives a detection frame arranged on the transverse frame to enter and exit from the upper part of a conveying table for detection of an isolating switch, a resistance detection module on a resistance detection rod in the detection frame is in contact detection with the assembled isolating switch, the detection value of the resistance detection module is compared with a standard value, the resistance detection module enters an isolating switch finished product area within an allowable error range, and the resistance detection module outputs the conveying table for reassembly if the resistance detection module exceeds the allowable error range; by adopting the scheme of the invention, the detection lag of the isolating switch is avoided, and the problems of time and labor waste in subsequent reworking of products are reduced.
It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (1)
1. An isolator assembles production system which characterized in that: the device comprises a part storage area, an isolating switch assembly area, an isolating switch detection area and an isolating switch finished product area; the part storage area, the isolating switch assembly area, the isolating switch detection area and the isolating switch finished product area are sequentially arranged in a production workshop;
the part storage area comprises a part storage rack and a part box; the part boxes are provided with a plurality of parts which are sequentially arranged on the part storage rack, and parts for assembling the isolating switch are placed in the part boxes to realize uniform distribution management on the part storage rack;
the isolating switch assembly area comprises a part placing frame, an assembly table and a conveying table; the part placing frames and the assembly tables are provided with a plurality of parts, and each part placing frame and each assembly table form an assembly unit; a part box taken out from the part storage area is placed on the part placing frame; one side of the assembly table is provided with a manual isolating switch assembly; the conveying table is positioned on one side of the assembly table and penetrates through the whole isolating switch assembly area;
the isolating switch detection area is positioned on one side of the conveying table for separating the switch assembly area, and a plurality of isolating switch detection devices are arranged in the isolating switch detection area; the isolating switch detection device comprises a longitudinal frame, a transverse frame, a driving motor and a detection frame; the transverse frames are vertically arranged on the longitudinal frames and driven by a driving motor to move along the vertical direction, and extend to the upper part of the conveying table along the horizontal direction; the detection frame is arranged on the transverse frame and is driven by a motor to realize displacement in the horizontal direction;
the isolating switch finished product storage rack comprises a bottom frame, a supporting unit and an isolating switch mounting seat; the bottom frame is positioned on one side of the detection area of the isolating switch and is of a cross-shaped structure paved by channel steel; the supporting units are provided with a plurality of supporting units and are distributed on the bottom frame in an array manner; the isolating switch mounting seat is arranged on the supporting unit and is provided with an assembling hole matched with the isolating switch;
a pair of detection rods are arranged on the detection frame along the width direction of the detection frame, and an isolating switch detection frame resistance detection module is arranged on each detection rod;
rotating shafts are horizontally arranged at the top end and the bottom end of the longitudinal frame respectively, gears are arranged on the rotating shafts, and the gears of the rotating shafts at the top end and the bottom end of the longitudinal frame are connected in a winding manner through chains; a guide rail is arranged on the side edge of the longitudinal frame; the transverse frame is arranged on the chain through a connecting block, and a sliding block matched with the guide rail on the longitudinal frame is arranged on the transverse frame; the driving motor comprises a transverse frame lifting driving motor and a detection frame driving motor; the output end of the transverse frame lifting driving motor is connected to the rotating shaft at the bottom end of the longitudinal frame; the detection frame driving motor is arranged on the detection frame; the transverse frame is driven by a transverse frame lifting driving motor to reciprocate along the vertical direction through the matching of a guide rail and a sliding block;
the detection frame comprises a transverse frame, a rack driving wheel and a rack driving wheel, wherein the transverse frame is provided with detection frame guide rails on two side edges, the transverse frame is provided with a driving shaft at two ends of the transverse frame along the width direction, the rack driving wheel is arranged at two ends of the driving shaft, and the rack driving wheel is positioned below the detection frame guide rails; the driving shafts are provided with transmission gears which are connected through chains; a detection frame guide rail on the outer side of the transverse frame is matched with the detection frame, a rack is arranged on the detection frame, and the detection frame is arranged on a rack driving wheel at the end part of the driving shaft; the output end of the detection frame driving motor is connected to the driving shaft to drive the driving shaft to rotate, so that the rack driving wheel at the end part of the driving shaft is driven to rotate to drive the detection frame with the rack to reciprocate along the extension direction of the detection frame guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911045778.3A CN110745572B (en) | 2019-10-30 | 2019-10-30 | Isolator assembly production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911045778.3A CN110745572B (en) | 2019-10-30 | 2019-10-30 | Isolator assembly production system |
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| Publication Number | Publication Date |
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| CN110745572A CN110745572A (en) | 2020-02-04 |
| CN110745572B true CN110745572B (en) | 2021-08-03 |
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| CN201911045778.3A Active CN110745572B (en) | 2019-10-30 | 2019-10-30 | Isolator assembly production system |
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| CN116466150B (en) * | 2023-03-02 | 2023-09-29 | 江苏省电子信息产品质量监督检验研究院(江苏省信息安全测评中心) | Electronic and electric appliance detection workbench |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5098254A (en) * | 1988-09-12 | 1992-03-24 | Fmc Corporation | Proximity detection means on a palletizer hand assembly |
| CN201837369U (en) * | 2010-10-26 | 2011-05-18 | 深圳市吉阳自动化科技有限公司 | Lithium battery pole piece detection equipment and lithium battery production line |
| CN103884251B (en) * | 2014-03-19 | 2016-03-30 | 温州大学 | The Laser Processing focal length measuring equipment of irregular workpiece |
| CN206296653U (en) * | 2016-11-18 | 2017-07-04 | 广州达意隆包装机械股份有限公司 | A kind of flexible assemble production line |
| CN206583859U (en) * | 2017-03-29 | 2017-10-24 | 江苏至上检测科技有限公司 | Immersion type sheet material ultrasonic detection device |
| CN106937526A (en) * | 2017-03-30 | 2017-07-07 | 嵊州市靖洁纺织机械有限公司 | A kind of household electrical appliance production device for fast detecting |
| CN207642525U (en) * | 2017-11-30 | 2018-07-24 | 青岛拓普斯智能科技有限公司 | A kind of washing machine drum laser welding gap detection device |
| CN207876151U (en) * | 2018-01-17 | 2018-09-18 | 石家庄育才药用包装材料股份有限公司 | A kind of detection sorting equipment of food pack |
| CN108608726A (en) * | 2018-05-08 | 2018-10-02 | 柯文生 | A kind of printer device of cellular li-ion battery |
| CN109444618A (en) * | 2018-12-28 | 2019-03-08 | 苏州比雷艾斯电子科技有限公司 | A kind of electronic component Current Voltage ageing tester and method |
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